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Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals 

Doc No: ATS-638192900 

Release Date: 12-10-08

 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: B 

Revision Date: 09-22-10 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63819-2900 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

This tool is IPC/WHMA A-620 Class 2 compliant 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: Low Force Micro-Fit 3.0™ Crimp Terminals, 20-30 AWG. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

46235 

46235-0001  46235-0002 

20-24  0.50-0.20  1.30-1.85  .051-.073 

2.54-2.92  .100-.115 

46235-5001  46235-5002 
46235-0003  46235-0004 

26-30  0.13-0.05  1.12-1.27  .044-.050 

46235-5003  46235-5004 

Customer to cut off terminal from reel: 0.25mm (.010”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4D 

Содержание 63819-2900

Страница 1: ... in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products Low Force Micro Fit 3 0 Crimp Terminals 20 30 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Reel AWG mm mm In mm In 46235 46235 0001 46235 0002 20 24 0 50 0 20 1 30 1...

Страница 2: ...63 22 3 5 00 X 26 0 13 0 45 0 56 018 022 1 00 039 1 35 053 1 35 053 13 4 3 00 X 28 0 08 0 45 0 56 018 022 1 00 039 1 35 053 1 35 053 8 9 2 00 X 30 0 05 0 45 0 56 018 022 1 00 039 1 35 053 1 35 053 6 7 1 50 X OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Open the tool by squeezing the handles together ...

Страница 3: ...andles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal locator by pulling on the wire 9 Visually inspect the crimped terminal for proper crimp location 10 On some large O D wires it may not be possible to insert the wire with the tool partially closed Those wires should be inserted with t...

Страница 4: ...top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to revers...

Страница 5: ...characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing up on the ratchet release lever in the movab...

Страница 6: ...nly when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Cert...

Страница 7: ...CONTROLLED COPY Page 7 of 7 Revision B Revision Date 09 22 10 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63819 2900 Hand Crimp Tool Figure 13 1 63819 2975 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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