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Tool Kit for 18-24 AWG Crimp Terminals

Doc No: ATS-6381133HM Release Date: 11-19-03

UNCONTROLLED COPY

Page 1 of 11

Revision: D

Revision Date: 10-04-10

Application Tooling

Specification Sheet

Tool Kit

Order No. 63811-3370

Hand Crimp Tool

Order No. 63811-3300

FEATURES



A full cycle ratcheting hand tool ensures complete crimps



Ergonomically designed soft handles



Precisely designed crimping profiles with simple contact positioning



Easy handling due to outstanding force ratio



Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.



Many different Tool kits can be used with a single Battery Powered Tool.



This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products: .1.57mm (.062") Diameter, Standard .062" Pin and Socket Crimp Terminal, 18-24 AWG.

KK® Crimp Terminal, Flat Blade Crimp Terminal, and

4.80mm (.189") Pitch Crimp Terminal, 18-24 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size



Insulation Diameter

Strip Length

Loose Piece



Reel

AWG

mm²

mm

In.

mm

In.

1560

02-06-2103 02-06-6119 02-06-2101 02-06-6118

18-24 0.82-0.20 1.52-3.05 .060-.120 2.41-3.04 .095-.120

02-06-6102  04-01-0807  02-06-6100  04-01-0805
02-06-6103  39-00-0327  02-06-6101  39-00-0328
02-06-6104  39-00-0330  02-06-6105  39-00-0329
02-06-6112

02-06-6116 39-00-0378

1561

02-06-1103 04-01-0808 02-06-1101 02-06-5108

18-24 0.82-0.20 1.52-3.05 .060-.120 2.41-3.04 .095-.120

02-06-5102 39-00-0331 02-06-1118 04-01-0806
02-06-5103 39-00-0334 02-06-5100 39-00-0279
02-06-5104

02-06-5101 39-00-0333

02-06-5109

02-06-5105

1786

02-06-2202 02-06-6206 02-06-2201 02-06-6205

18-24 0.82-0.20 1.52-3.05 .060-.120 2.41-3.04 .095-.120

02-06-6202 02-06-6212 02-06-6201 02-06-6211

1787

02-06-1202 02-06-5202 02-06-1201 02-06-5201

18-24 0.82-0.20 1.52-3.05 .060-.120 2.41-3.04 .095-.120

02-06-3201 02-06-5206 02-06-3200 02-06-5205

1799

08-30-0110 08-34-0110 08-30-0109 08-34-0109

18-24 0.82-0.20 1.52-3.05 .060-.120 2.41-3.04 .095-.120

08-34-0106 08-35-0106 08-34-0105 08-35-0105
08-34-0108

08-34-0107

1943

05-06-0201 05-06-0206 05-06-0200 05-16-0200

18-24 0.82-0.20 1.52-2.79 .060-.110 2.41-3.04 .095-.120

05-06-0204

05-06-0205 05-16-0201

05-06-0203

05-06-0211

4529

02-06-1105 02-06-5208 02-06-1104 02-06-5207

18-24 0.82-0.20 1.52-3.05 .060-.120 2.41-3.04 .095-.120

02-06-5118 02-06-5218 02-06-5117

TYPE 2C

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Содержание 63811-3300

Страница 1: ... In 1560 02 06 2103 02 06 6119 02 06 2101 02 06 6118 18 24 0 82 0 20 1 52 3 05 060 120 2 41 3 04 095 120 02 06 6102 04 01 0807 02 06 6100 04 01 0805 02 06 6103 39 00 0327 02 06 6101 39 00 0328 02 06 6104 39 00 0330 02 06 6105 39 00 0329 02 06 6112 02 06 6116 39 00 0378 1561 02 06 1103 04 01 0808 02 06 1101 02 06 5108 18 24 0 82 0 20 1 52 3 05 060 120 2 41 3 04 095 120 02 06 5102 39 00 0331 02 06 1...

Страница 2: ...0 1 52 2 79 060 110 2 41 3 04 095 120 Follow the Cut Off Tab specifications on Applicator specification sheets See Conditions on page 2 DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes below Terminal Series No Hand Tool Loca...

Страница 3: ...95 077 53 4 12 00 X 1 24 0 20 0 87 0 97 034 038 1 95 077 35 6 8 00 X 5006 1 18 0 82 1 02 1 12 040 044 1 95 077 98 0 22 00 X 1 20 0 52 0 87 0 97 034 038 1 95 077 66 8 15 00 X 1 22 0 32 0 87 0 97 034 038 1 95 077 53 4 12 00 X 1 24 0 20 0 87 0 97 034 038 1 95 077 35 6 8 00 X 6770 1 18 0 82 1 02 1 12 040 044 1 95 077 89 0 20 00 X 1 20 0 52 0 87 0 97 034 038 1 95 077 66 8 15 00 X 1 22 0 32 0 87 0 97 03...

Страница 4: ...sted above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS ...

Страница 5: ... B profile on the hand tool 4 Return the locator to its original position 5 Insert the proper wire over the terminal Gently touch the wire stop with the end of the wire See Figure 5 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 7 Remove the crimp terminal from the terminal locator by pressing down on the ...

Страница 6: ...ich is gray Make sure the desired style of locator is installed for the proper terminal and wire Follow the steps below to change the locators 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft See Figure 6 4 Replace i...

Страница 7: ...ly from the hand tool 3 Turn the eccentric axle and setting wheel with the wrench or pliers Counter clockwise CCW to increase handle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical termi...

Страница 8: ...not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex web site f...

Страница 9: ...ations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this t...

Страница 10: ...mm LONG BHCS 5 7 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 6 5 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63811 3370 Tool Kit with Locator 1 6 63811 3375 Locator 1 Black 1 7 63811 3376 Locat...

Страница 11: ... COPY Page 11 of 11 Revision D Revision Date 10 04 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 3370 63811 3370 Tool Kit 1 http www molex com ...

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