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Auto Grip Pull Tester 

Doc No: TM-638019100 

Release Date: 08-10-09 

UNCONTROLLED COPY

 

Page 2 of 20 

Revision: E 

Revision Date: 03-19-21 

SAFETY WARNINGS AND INFORMATION 

 

 

Read and understand all of the instructions and safety information in this manual before 

operating or servicing this tool. 

Keep this manual available when using this tool. 

Replacement manuals are available for download at no charge at www.molex.com. 

 

SAFETY ALERT SYMBOL 

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury 
or property damage. The signal word, defined below, indicates the severity of the hazard. The message 
after the signal word provides information for preventing or avoiding the hazard. 

 

DANGER 

DANGER: 

Indicates an imminently hazardous situation which, if not avoided, could result in death or serious 
injury.

 

 

WARNING 

WARNING: 

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious 
injury. 

 

CAUTION 

CAUTION: 

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate 
injury. 

CAUTION

 may also be used to alert against unsafe practices associated with events that could 

lead to personal injury. 

 

 

WARNING 

 

WARNING 

Always wear proper eye protection 
when operating or servicing this 
equipment. 
 
Failure to wear eye protection could 
result in serious eye injury from flying 
debris. 

Heavy Object 
To avoid muscle strain or back injury, use lifting 
aids and proper lifting techniques when removing or 
replacing. 
 
Failure to observe these precautions may result in 
injury or property damage. 

 

WARNING 

 

WARNING 

Never operate, service, install, or 
adjust this machine without proper 
instruction and without first reading and 
understanding the instructions in this 
manual and all applicable press and/or 
wire processing machine manuals. 

Do not use compressed air to clean this equipment. 
The forces created by compressed air can force 
debris into the tool. 
 

Failure to observe these precautions may 
result in injury or property damage 

WARNING!

 

Do not

 exceed the capacity of the display module, regardless of whether the display module (force gauge) is 

on or off, at 230 lbf (105 kgf), the display will flash. 

Never

 exceed the maximum capacity of 440 LBF (200 kgf), or the load cell will be damaged. Avoid shock load. 

Failure to allow for sufficient overload capacity in the load, structure and mounting elements, may result in 
property damage, serious injury, and even death

 

 

 

Содержание 638019100

Страница 1: ...r Doc No TM 638019100 Release Date 08 10 09 UNCONTROLLED COPY Page 1 of 20 Revision E Revision Date 03 19 21 PT 1500 Auto Grip Pull Tester Operation Manual Order No 63801 9100 Description Setup and Op...

Страница 2: ...nst unsafe practices associated with events that could lead to personal injury WARNING WARNING Always wear proper eye protection when operating or servicing this equipment Failure to wear eye protecti...

Страница 3: ...calling the number listed below This assistance is limited to the operation and setup of a customer s Molex Tester Questions with regard to Molex connector products or how to identify the proper tool...

Страница 4: ...ents 4 Section 1 5 General Description 6 1 1 Description 6 1 2 Features 6 1 3 Technical Specification 6 1 4 Delivery Check 7 1 5 Tools 7 Section 2 8 Setup and Operation 8 2 1 Display Module Operation...

Страница 5: ...oc No TM 638019100 Release Date 08 10 09 UNCONTROLLED COPY Page 5 of 20 Revision E Revision Date 03 19 21 SECTION 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 De...

Страница 6: ...See Figure 1 1 1 63801 9100 PT 1500 Pull Tester assembly 2 63801 9101 Multi terminal grip 3 63801 9102 Clamp type terminal grip 4 63801 9103 A C adapter charger 120 VAC 63801 9105 A C adapter charger...

Страница 7: ...00 1N 1 4 Delivery Check Carefully remove the assembly from its shipping container and determine that the following items are included in the package Description Quantity 63801 9100 Pull Tester assemb...

Страница 8: ...ate 08 10 09 UNCONTROLLED COPY Page 8 of 20 Revision E Revision Date 03 19 21 SECTION 2 Setup and Operation 2 1 Display Module Operation 2 2 LCD Display 2 3 Installation 2 4 General Operation 2 5 Remo...

Страница 9: ...utton until the menu appears 2 ON OFF Press to turn ON and hold more than three seconds to turn off 3 ZERO Press to reset the display or tare attachments 4 SEND Press to send data to a PC See Figure 2...

Страница 10: ...on for three seconds to view gauge information 3 Display Format is highlighted 4 Press Right Arrow to select Display Format 5 On the following screen Main Display is highlighted Press Right Arrow to c...

Страница 11: ...Down Arrow to highlight Footer Press Right Arrow to change the Footer 6 Use Up Arrow or Down Arrow to select none last values or real time value peak value Peak and real time value cannot be selected...

Страница 12: ...auge Information 3 Press Down Arrow to highlight Program Menu and press Right Arrow to select 4 Press Down Arrow to highlight Backlight and press Right Arrow to select 5 Use Up Arrow or Down Arrow to...

Страница 13: ...grip remove the black retaining grommet near the end of the measuring shaft and slide the grip up and off Installation is the reverse of removal 4 Connect the appropriate AC adapter 120 or 230 VAC in...

Страница 14: ...display module can be easily removed for recalibration or repair To do this 1 Loosen the cap screw on the display module mounting bracket and slide the mounting bracket off the base 2 Remove the 4 M4...

Страница 15: ...CII format Command Function Response K Enter Select kgf gf units R Enter executed E Enter error N Enter Select N units O Enter Select lbf ozf units P Enter Select peak mode T Enter Select real time mo...

Страница 16: ...printer 2 While pressing and holding the Info button press and release the ON OFF button to turn on the gauge Continue to hold the Info button until the Setup Menu appears 3 Press Down Arrow to highli...

Страница 17: ...Auto Grip Pull Tester Doc No TM 638019100 Release Date 08 10 09 UNCONTROLLED COPY Page 17 of 20 Revision E Revision Date 03 19 21 SECTION 3 Maintenance 3 1 Cleaning 3 2 Calibration...

Страница 18: ...pability The following procedure should be followed at the end of each operation 1 Always disconnect the power supply from this tool when not in use 2 For efficient operation the Auto Grip Pull Tester...

Страница 19: ...COPY Page 19 of 20 Revision E Revision Date 03 19 21 For more information use the Quality Crimping Handbook and Industrial Crimping Handbook There is no charge for these books They can be found on the...

Страница 20: ...mber and return the defective product to us with freight prepaid The foregoing warranty constitutes the SOLE AND EXCLUSIVE WARRANTY and we hereby disclaim all other warranties express statutory or imp...

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