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VHDCI Terminator Press

Doc. No: ATS-622004500

Release Date: 08-20-01

UNCONTROLLED COPY

Page 1 of 19

Revision: H

Revision Date: 09-08-17

VHDCI TERMINATOR PRESS

Order No. 62200-4500

For Ultra+™ VHDCI

Connector Series No. 71425

Description

Operation

Maintenance

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Содержание 62200-4500

Страница 1: ...oc No ATS 622004500 Release Date 08 20 01 UNCONTROLLED COPY Page 1 of 19 Revision H Revision Date 09 08 17 VHDCI TERMINATOR PRESS Order No 62200 4500 For Ultra VHDCI Connector Series No 71425 Description Operation Maintenance ...

Страница 2: ... events that could lead to personal injury WARNING WARNING Always wear proper eye protection when Operating or servicing this equipment Failure to wear eye protection could result in serious eye injury from flying debris Heavy Object To avoid muscle strain or back injury use lifting aids and proper lifting techniques when removing or replacing Failure to observe these precautions may result in inj...

Страница 3: ...ling and or tooling documentation should be directed to your local Molex personnel or Customer Service Representative When calling for service on the press a copy of the Tooling Manual and Specific Applicator Tooling Specification Sheet should be present and a person that is familiar with the applicator should be present Be sure the following information is supplied 1 Customer name 2 Customer addr...

Страница 4: ...Features 6 1 3 Technical Specifications 6 1 4 Delivery Check 6 1 5 Tools 6 Section 2 7 Installation 7 Principal Mechanical Parts of the 62200 4500 Terminator Press 8 2 1 Installation 9 2 2 Setup 9 2 3 Operation 9 Section 3 12 Maintenance 12 3 1 Maintenance 13 3 2 Perishable Parts 13 3 3 Spare Parts 13 3 4 Preventive Maintenance 14 3 5 Troubleshooting 14 Section 4 15 4 1 Parts List 16 4 2 Assembly ...

Страница 5: ...Doc No ATS 622004500 Release Date 08 20 01 UNCONTROLLED COPY Page 5 of 19 Revision H Revision Date 09 08 17 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 Delivery Check 1 5 Tools ...

Страница 6: ... terminate No air or electricity needed 1 3 Technical Specifications Dimensions Length 457 2mm 18 0in Width 203 2mm 8 0in Height 355 6mm 14 0in Weight 18 0kg 40lb Rate Approximately 6 terminated 68ct plugs per hour depending on the operator skill and speed Connector Molex Ultra VHDCI 71425 3001 Shielded Plug Assembly 71425 0002 Wire Cover 71424 0001 Cable Type 30AWG Round jacketed twisted pair cab...

Страница 7: ...VHDCI Terminator Press Doc No ATS 622004500 Release Date 08 20 01 UNCONTROLLED COPY Page 7 of 19 Revision H Revision Date 09 08 17 Section 2 Installation 2 1 Installation 2 2 Set Up 2 3 Operation ...

Страница 8: ...Mechanical Parts of the 62200 4500 Terminator Press Figure 2 1 RAM LEVER NEST SPRING PAD AND WIRE COMB PRESS DETENT STOP TOP SLIDE SHOWN IN THE OUT POSITION WIRE RETAINER HOOK PLUG COVER NEST BOTTOM SLIDE SHOWN IN THE OUT POSITION PLUG RETAINER CABLE NEST AND CLAMPS WIRE COMB CUT OFF BLADE AND STRIPPER TERMINATION BLADE ADJUSTABLE DOWN STOP ...

Страница 9: ...lled Terminators using 28 AWG wire require wire comb order no 62200 4510 and nest spring pad order no 62200 4507 To change the wire comb and nest spring pad follow the steps below see Sheet 2 of the Assembly Drawing 1 Remove the 2 10 screws from the front of the lower slide and pull the lower tooling out of the slide 2 Turn the lower tooling over Remove the 4 8 screws located in the middle of the ...

Страница 10: ...ent Stop should remain in the OUT position See Figure 2 5 11 Pull Bottom Slide out 12 Load the plug into the Plug Nest making sure the appropriate side of the plug is facing down See Figure 2 6 13 Push the Bottom Slide in 14 Pull the Top Slide out 15 Lower the Press Ram to complete first side termination Return the Press Ram to the full up position Note For the first termination the Press Detent S...

Страница 11: ...op screw in the press ram See Figure 2 5 NOTE The Press Detent Stop must be at the IN position for the second side termination 10 Pull the Bottom Slide out 11 Rotate the Plug Retainer to free the plug and then fold it forward and load it into the Plug Nest 12 Push the Bottom Slide in 13 Pull the Top Slide out 14 Lower the Press Ram until it stops against the Press Detent Stop to complete second si...

Страница 12: ...22004500 Release Date 08 20 01 UNCONTROLLED COPY Page 12 of 19 Revision H Revision Date 09 08 17 Section 3 Maintenance 3 1 Maintenance 3 2 Perishable Parts 3 3 Spare parts 3 4 Preventive Maintenance 3 5 Troubleshooting 3 6 Fault Messages ...

Страница 13: ...ting surfaces Debris can prevent the tooling from being properly locked into position Lubrication Sparingly lubricate the sliding parts approximately every month with a synthetic based lubricant with Teflon such as Permatix SUPERLUBE 3 2 Perishable Parts Perishable parts are parts that contact the connector and can wear over time The customer is responsible for maintaining these parts and Molex re...

Страница 14: ...es Termination set too deep Adjust termination depth See Section 2 2 Press down stop not in Rotate the Press Down Stop to the in position Poor wire retention Wrong wire size Check product specifications Wrong cable position More than one wire per groove or groove missed Replace wires Does not cut wires or poor quality cut Dull cutting edge Sharpen or replace cut off blade Termination depth not set...

Страница 15: ...VHDCI Terminator Press Doc No ATS 622004500 Release Date 08 20 01 UNCONTROLLED COPY Page 15 of 19 Revision H Revision Date 09 08 17 Section 4 4 1 Parts Lists 4 2 Assembly Drawings ...

Страница 16: ...Slide Cover Stripper 1 18 62200 4526 Top Tooling Slide 1 19 62200 4527 Top Slide Rails 2 20 62200 4530 Platen 2 21 62200 4531 Lower Tooling Slide 1 22 62200 4532 Lower Slide Cover 2 23 62200 4533 Handle Mount Platen 1 24 62200 4537 Cable Nest 1 25 62200 4538 Cable Clamp Modified 2 26 62200 4541 Ram Return Spring Spacer 2 27 62200 4553 Detent Stop 1 28 62200 4547 Wire Retainer Hook 1 29 62200 4548 ...

Страница 17: ...22004500 Release Date 08 20 01 UNCONTROLLED COPY Page 17 of 19 Revision H Revision Date 09 08 17 18 27 39 32 34 16 4 2 41 4 1 19 42 2 36 38 37 2 Figure 4 1 Sheet 1 of 2 See Figure 4 2 17 13 14 11 12 15 4 2 Assembly Drawings Sheet 1 of 2 ...

Страница 18: ...01 UNCONTROLLED COPY Page 18 of 19 Revision H Revision Date 09 08 17 Figure 4 2 Sheet 2 of 2 10 9 28 31 7 24 29 35 23 30 3 40 20 33 6 22 4 26 32 25 36 34 See Figure 4 1 21 43 8 2 2 REF 2 4 5 28 AWG or 30 AWG 28 AWG or 30 AWG 2 2 2 4 2 Assembly Drawings Sheet 2 of 2 ...

Страница 19: ... to the free end of a conductor wire cable or bundle which couples or mates to a receptacle connector ULTRA Molex trademark for VHDCI connector VHDCI Very High Density Cable Interconnect Wire Cover The part of a VHDCI connector that the wires are pressed into for alignment purposes prior to be terminated The covers serve to protect the terminations Contact Information For more information on Molex...

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