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Tool Kit for Slip-On Wire-to-Wire Crimp Terminals

Doc No: ATS-6381973HM Release Date: 04-30-09

UNCONTROLLED COPY

Page 9 of 9

Revision: B

Revision Date: 10-11-10

Figure 12

1

2

2

M4 by 8 Long

BHCS

M4 by 18 Long

BHCS

M4 by 10 Long

BHCS

1

POWER HEAD PARTS LIST

Item

Order No

Engineering No.

Description

Quantity

1

63816-0300

63816-0300

Power Crimp Head

1

2

63819-7370

63819-7370

Tool Kit

1

http://www.molex.com

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Содержание 35725-5110

Страница 1: ... to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 6 35mm 250 Tab Slip On Wire to Wire Receptacle Te...

Страница 2: ...e Minimum Height Ref Width Ref AWG mm2 mm In mm In N Lb 35725 14 2 08 3 9 4 1 154 161 274 4 61 6 16 1 30 3 9 4 1 154 161 196 0 44 0 18 0 82 3 9 4 1 154 161 147 0 33 0 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference On...

Страница 3: ...while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Swing the terminal locator away from the crimp tool shown in F...

Страница 4: ... the wire 2 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 3 Visually inspect the crimped terminal for proper crimp location Locator Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1...

Страница 5: ... the tool to adjust tool handle preload force Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions 1 Remove or fold back the handle grip from the handle to expose the eccentric axle and setting wheel 2 Remove the locking screw with a 2mm hex wrench The wrench set 63810 0101 is not supplied It is sold separately from the hand tool 3 Tur...

Страница 6: ...does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex web s...

Страница 7: ...pplications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service t...

Страница 8: ...re 11 1 6 M4 X 6mm LONG BHCS M4 X 12mm LONG BHCS 5 3 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0400 Hand Crimp Frame Long 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63819 7370 Tool Kit with Locator 1 6 63819 7375 Locator only REF ...

Страница 9: ...ROLLED COPY Page 9 of 9 Revision B Revision Date 10 11 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63819 7370 63819 7370 Tool Kit 1 http www molex com ...

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