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Tool Kit for Bulb Socket Wedge Crimp Terminals 

Doc No: ATS-6381953HM  Release Date: 01-06-09 

UNCONTROLLED COPY

 

Page 1 of 9 

Revision: B 

Revision Date: 10-07-10 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

WIRE 

SEAL 

INSULATION CRIMP 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63819-5370

 

Hand Crimp Tool 

Order No. 63819-5300

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: Bulb Socket Wedge Terminal for 0.50 to 0.85mm² wire used with 35903-0096 Wire Seal. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size and Type 

Insulation 

Diameter  

Strip Length 

 Available in Reel Only 

mm² (AVSS) 

mm 

In. 

mm 

In. 

35477 

35477-9002 

0.50 to 0.85 

2.0 – 2.3  .079-.091  5.00 – 5.50  .197 - .217 

Customer to cut off terminal from reel: 0.15mm (.006”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 2C 

Содержание 35477 Series

Страница 1: ...positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Bulb Socket Wedge Te...

Страница 2: ... 7 max 185 max 127 5 28 66 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measurements may very slightly An occasi...

Страница 3: ...dles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Swing the terminal locator away from the crimp tool shown in Figure 3 Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position The terminal must then be loaded into the locator in the closed crimp position 3 When us...

Страница 4: ...thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft See Figure 6 4 Replace it with the proper locator by putting over the brass pivot shaft and snapping it into place Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush o...

Страница 5: ...andle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools ...

Страница 6: ...rce only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex web site for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test...

Страница 7: ...lications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service thi...

Страница 8: ... 11 1 6 M4 X 6mm LONG BHCS M4 X 12mm LONG BHCS 5 3 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63819 5370 Tool Kit with Locator 1 6 63819 5375 Locator only REF ...

Страница 9: ...OLLED COPY Page 9 of 9 Revision B Revision Date 10 07 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63819 5370 63819 5370 Tool Kit 1 http www molex com ...

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