background image

Tool Kit for 14-24 AWG Crimp Terminals

 

Doc No: ATS-6381132HM  Release Date: 11-07-03 

UNCONTROLLED COPY

 

Page 1 of 11 

Revision: G 

Revision Date: 10-04-10 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63811-3270

 

Hand Crimp Tool 

Order No. 63811-3200

 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: 14-24 AWG .093” Pin and Socket, Commoning Connector Terminal, Claspcon™, .125” Pin and Socket 

Crimp Terminals. 

 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

1189 

02-09-1103  02-09-5111  39-00-0289 

 

14-20  2.08-0.52  1.65-4.06  .065-.160  3.30-3.80  .130-.150 

02-09-1104  39-00-0072  39-00-0291 

 

02-09-3102  39-00-0135  39-00-0294 

 

02-09-3104  39-00-0288  39-00-0295 

 

02-09-5106 

 

 

 

1190 

02-09-2103  02-09-6110  39-00-0299 

 

14-20  2.08-0.52  1.65-4.06  .065-.160  3.30-3.80  .130-.150 

02-09-4104  39-00-0106  39-00-0301 

 

02-09-6106  39-00-0297 

 

 

1380 

02-09-2118  02-09-6126  39-00-0304 

 

18-22  0.82-0.32  1.52-3.05  .060-.120  3.30-3.80  .130-.150 

02-09-2119  39-00-0302  39-00-0306 

 

02-09-6123 

 

 

 

1381 

02-09-1118  39-00-0307  39-00-0313 

 

18-22  0.82-0.32  1.52-3.05  .060-.120  3.30-3.80  .130-.150 

02-09-1119  39-00-0308  39-00-0314 

 

02-09-5133  39-00-0310  40-01-1191 

 

02-09-5142 

 

 

 

1457-1 

05-02-0048 

 

 

05-02-0047 

18-22  0.82-0.32  1.55-2.59  .061-.102  3.30-3.80  .130-.150 

05-02-0057 

 

 

05-02-0056 

 

 

 

05-02-0058 

1457-2 

05-02-0050 

 

05-02-0049 

 

14-16  2.08-0.82  3.56 Max.  .140 Max.  3.30-3.80  .130-.150 

1881-2 

02-08-1102 

 

 

 

16-24  1.31-0.32  3.51 Max.  .138 Max.  3.30-3.80  .130-.150 

1973 

02-09-8104 

 

 

 

18-22  0.82-0.32  3.51 Max.  .138 Max.  3.30-3.80  .130-.150 

1973-2 

02-09-8109 

 

 

 

14-18  2.08-1.31  4.06 Max.  .160 Max.  3.30-3.80  .130-.150 

2046 

18-12-2222 

 

 

 

16-18  2.08-1.31  3.05 Max.  .120 Max.  3.30-3.80  .130-.150 

2047 

18-12-1222 

 

 

 

16-18  2.08-1.31  3.05 Max.  .120 Max.  3.30-3.80  .130-.150 

TYPE 2C 

Содержание 207129 Series

Страница 1: ... mm In mm In 1189 02 09 1103 02 09 5111 39 00 0289 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 1104 39 00 0072 39 00 0291 02 09 3102 39 00 0135 39 00 0294 02 09 3104 39 00 0288 39 00 0295 02 09 5106 1190 02 09 2103 02 09 6110 39 00 0299 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 4104 39 00 0106 39 00 0301 02 09 6106 39 00 0297 1380 02 09 2118 02 09 6126 39 00 0304 18 2...

Страница 2: ... cut off terminal from reel using the Cut off Tab dimension from the terminals selected DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes below Terminal Series No Hand Tool Locator Wire Size Conductor Crimp Height REF Conduct...

Страница 3: ...00 X 2273 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 62 3 14 00 X 22 0 32 1 23 1 33 049 052 1 70 067 44 5 10 00 X 2282 1 14 2 08 1 38 1 48 054 058 2 30 090 178 0 40 00 X 16 1 31 1 38 1 48 054 058 2 30 090 155 8 35 00 X 18 0 82 1 23 1 33 049 052 1 70 067 111 3 25 00 X 4272 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 ...

Страница 4: ...ve with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tigh...

Страница 5: ...e proper nest opening Make sure when choosing the nest opening it will correspond with the A or B profile on the hand tool 4 Return the locator to its original position 5 Insert the proper wire over the terminal Some large O D wires may need to be placed into the terminal before closing the tool Gently touch the wire stop with the end of the wire See Figure 5 6 Compress the terminal by squeezing t...

Страница 6: ... tool 63811 3300 They are locator no 1 63811 3375 which is black and locator no 2 63811 3376 which is gray Make sure the desired style of locator is installed for the proper terminal and wire Follow the steps below to change the locators 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pullin...

Страница 7: ...centric axle and setting wheel 2 Remove the locking screw with a 2mm hex wrench The wrench set 63810 0101 is not supplied It is sold separately from the hand tool 3 Turn the eccentric axle and setting wheel with the wrench or pliers Counter clockwise CCW to increase handle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6...

Страница 8: ...imping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster tha...

Страница 9: ...ations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this t...

Страница 10: ...mm LONG BHCS 5 7 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 6 5 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63811 3270 Tool Kit with Locator 1 6 63811 3275 Locator 1 Black 1 7 63811 3276 Locat...

Страница 11: ... COPY Page 11 of 11 Revision G Revision Date 10 04 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 3270 63811 3270 Tool Kit 1 http www molex com ...

Отзывы: