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Tool Kit for 14-24 AWG Crimp Terminals

Doc No: ATS-6381132HM Release Date: 11-07-03

UNCONTROLLED COPY

Page 1 of 11

Revision: G

Revision Date: 10-04-10

Application Tooling

Specification Sheet

Tool Kit

Order No. 63811-3270

Hand Crimp Tool

Order No. 63811-3200

FEATURES



A full cycle ratcheting hand tool ensures complete crimps



Ergonomically designed soft handles



Precisely designed crimping profiles with simple contact positioning



Easy handling due to outstanding force ratio



Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.



Many different Tool kits can be used with a single Battery Powered Tool.



This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products: 14-24 AWG .093” Pin and Socket, Commoning Connector Terminal, Claspcon™, .125” Pin and Socket

Crimp Terminals.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Strip Length

Loose Piece



Reel

AWG

mm²

In.

1189

02-09-1103 02-09-5111 39-00-0289

14-20 2.08-0.52 1.65-4.06 .065-.160 3.30-3.80 .130-.150

02-09-1104 39-00-0072 39-00-0291

02-09-3102 39-00-0135 39-00-0294

02-09-3104 39-00-0288 39-00-0295

02-09-5106

1190

02-09-2103 02-09-6110 39-00-0299

14-20 2.08-0.52 1.65-4.06 .065-.160 3.30-3.80 .130-.150

02-09-4104 39-00-0106 39-00-0301

02-09-6106 39-00-0297

1380

02-09-2118 02-09-6126 39-00-0304

18-22 0.82-0.32 1.52-3.05 .060-.120 3.30-3.80 .130-.150

02-09-2119 39-00-0302 39-00-0306

02-09-6123

1381

02-09-1118 39-00-0307 39-00-0313

18-22 0.82-0.32 1.52-3.05 .060-.120 3.30-3.80 .130-.150

02-09-1119 39-00-0308 39-00-0314

02-09-5133 39-00-0310 40-01-1191

02-09-5142

1457-1

05-02-0048

05-02-0047

18-22 0.82-0.32 1.55-2.59 .061-.102 3.30-3.80 .130-.150

05-02-0057

05-02-0056

05-02-0058

1457-2

05-02-0050

05-02-0049

14-16 2.08-0.82 3.56 Max. .140 Max. 3.30-3.80 .130-.150

1881-2

02-08-1102

16-24 1.31-0.32 3.51 Max. .138 Max. 3.30-3.80 .130-.150

1973

02-09-8104

18-22 0.82-0.32 3.51 Max. .138 Max. 3.30-3.80 .130-.150

1973-2

02-09-8109

14-18 2.08-1.31 4.06 Max. .160 Max. 3.30-3.80 .130-.150

2046

18-12-2222

16-18 2.08-1.31 3.05 Max. .120 Max. 3.30-3.80 .130-.150

2047

18-12-1222

16-18 2.08-1.31 3.05 Max. .120 Max. 3.30-3.80 .130-.150

TYPE 2C

Содержание 207129 Series

Страница 1: ... mm In mm In 1189 02 09 1103 02 09 5111 39 00 0289 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 1104 39 00 0072 39 00 0291 02 09 3102 39 00 0135 39 00 0294 02 09 3104 39 00 0288 39 00 0295 02 09 5106 1190 02 09 2103 02 09 6110 39 00 0299 14 20 2 08 0 52 1 65 4 06 065 160 3 30 3 80 130 150 02 09 4104 39 00 0106 39 00 0301 02 09 6106 39 00 0297 1380 02 09 2118 02 09 6126 39 00 0304 18 2...

Страница 2: ... cut off terminal from reel using the Cut off Tab dimension from the terminals selected DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes below Terminal Series No Hand Tool Locator Wire Size Conductor Crimp Height REF Conduct...

Страница 3: ...00 X 2273 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 62 3 14 00 X 22 0 32 1 23 1 33 049 052 1 70 067 44 5 10 00 X 2282 1 14 2 08 1 38 1 48 054 058 2 30 090 178 0 40 00 X 16 1 31 1 38 1 48 054 058 2 30 090 155 8 35 00 X 18 0 82 1 23 1 33 049 052 1 70 067 111 3 25 00 X 4272 1 18 0 82 1 23 1 33 049 052 1 70 067 89 0 20 00 X 20 0 52 1 23 1 33 049 052 1 70 067 ...

Страница 4: ...ve with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tigh...

Страница 5: ...e proper nest opening Make sure when choosing the nest opening it will correspond with the A or B profile on the hand tool 4 Return the locator to its original position 5 Insert the proper wire over the terminal Some large O D wires may need to be placed into the terminal before closing the tool Gently touch the wire stop with the end of the wire See Figure 5 6 Compress the terminal by squeezing t...

Страница 6: ... tool 63811 3300 They are locator no 1 63811 3375 which is black and locator no 2 63811 3376 which is gray Make sure the desired style of locator is installed for the proper terminal and wire Follow the steps below to change the locators 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pullin...

Страница 7: ...centric axle and setting wheel 2 Remove the locking screw with a 2mm hex wrench The wrench set 63810 0101 is not supplied It is sold separately from the hand tool 3 Turn the eccentric axle and setting wheel with the wrench or pliers Counter clockwise CCW to increase handle force 4 Replace the locking screw aligning the nearest notch in the setting wheel to locking screw 5 Replace the handle grip 6...

Страница 8: ...imping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster tha...

Страница 9: ...ations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this t...

Страница 10: ...mm LONG BHCS 5 7 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 6 5 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0102 Locator Base 1 4 63810 0103 Repair Kit Not included 0 5 63811 3270 Tool Kit with Locator 1 6 63811 3275 Locator 1 Black 1 7 63811 3276 Locat...

Страница 11: ... COPY Page 11 of 11 Revision G Revision Date 10 04 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 3270 63811 3270 Tool Kit 1 http www molex com ...

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