MKS HPS 947 Series Скачать руководство пользователя страница 37

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Series 947 CEP System

A.1

Appendix A:  How the Series

947 CEP System Works

The Series 947 CEP System is a heat-loss manometer which infers the
pressure of a gas by measuring thermal loss from a heated wire.

Theory of a Thermal Conductivity Sensor

A hot wire suspended from supports in a partial vacuum loses thermal energy
in three ways:

gas transport, which is pressure dependent,

end loss to the supports, and

radiation to surrounding surfaces.

Convection enhanced Pirani and thermocouple sensors use pressure-
dependent gas transport from a hot wire to measure pressure. Because end
loss and radiation are constant for a wire at constant temperature, they
provide a masking signal which largely determines the low pressure limit of
the sensor. Optimizing parameters of the wire length and diameter, thermal
emissivity, thermal conductivity, and wire temperature can control but not
eliminate these terms.

A convection enhanced Pirani sensor may be operated at constant current,
voltage, or resistance (equivalent to temperature) at the sensor wire. The
Series 947 System's CEP Sensor is operated at constant temperature to
increase high pressure sensitivity. At constant current or voltage, the wire
temperature at high pressure is much less than the temperature value at
vacuum, reducing the high pressure sensitivity.

Measurement Limits

At 10

-3

 Torr, the sum of end and radiation losses is about 10 times the energy

lost to the gas through conduction. This determines the practical lower limit
for thermal conductivity sensors.

At pressures between 20 to 200 Torr, the gas acts as an insulation layer
around the filament, which reduces the sensitivity of the sensor.

At pressures above 200 Torr, convection currents contribute to energy
transport from the filament, increasing sensitivity at these pressures. In the
case of the Series 947 System's CEP Sensor, the upper measurement limit
is determined by the amount of energy the electronics is able to provide to
the filament.

Содержание HPS 947 Series

Страница 1: ...HPS Series 947 Digital Convection Enhanced Pirani CEP Vacuum Sensor System OPERATION AND MAINTENANCE MANUAL...

Страница 2: ......

Страница 3: ...HPS ProductsSeries 947 CEP System SensaVac Series 947 Digital Convection Enhanced Pirani CEP Vacuum Sensor System February 1999 Part REV A...

Страница 4: ...ip and the serial number is located on the back panel of the controller 1996 by MKS Instruments Inc HPS Division All rights reserved SensaVac is a registered trademark of MKS Instruments Inc Teflon an...

Страница 5: ...he Series 947 CEP System 11 CEP Sensor Installation 11 Location 11 Orientation 11 Contamination 11 Vacuum Connection 11 CEP Controller Installation 12 ControllerMounting 12 Connecting the Sensor to th...

Страница 6: ...and Service 24 Cleaning the Series 947 CEP Controller Front Panel 24 Cleaning the CEP Sensor 25 Testing the CEP Sensor 25 Preparing for Bakeout 26 Accessories 27 Product Warranty 29 Notes 30 Appendix...

Страница 7: ...ac Series 947 Digital Convection Enhanced Pirani CEP Vacuum Sensor System User s Manual The Series 947 System s CEP Sensor and its connecting cable are sold separately Please refer to page 26 for nece...

Страница 8: ...identify other information in this manual that is essential to highlight or useful in achieving optimal performance from your Series 947 CEP System CAUTION Risk of electrical shock CAUTION Refer to ma...

Страница 9: ...d from a pressurized source install a safety relief valve or burst disc to safely limit pressure The Series 947 CEP Controller contains lethal voltages within the casing Avoid danger of electrical sho...

Страница 10: ...tings if required Outside of the U S use only a detachable cord set having conductors with a cross sectional area equal to or greater than 0 75 mm2 Power cables should have agency approval for example...

Страница 11: ...orageTemperatureRange 10 to 55 C 14 to 131 F RelativeHumidity 80 maximum for temperatures less than 31 C decreasing linearly to 50 maximum at 40 C Altitude 2000 m maximum InsulationCoordination Instal...

Страница 12: ...ay LED with 2 significant digits 1 leading and 1 signed exponent red 3 5 high 7 segment digits LED set point indicators units shown in either Torr mbar Pascal or microns ElectronicCasing Aluminum anod...

Страница 13: ...sure Tconst Internal Volume 2 0 in 3 33 0 cm3 maximum OperatingTemperatureRange 0 to 50 C 32 to 122 F MaximumBakeoutTemperature 200 C 392 F 100 C 212 F shielded without cable connector electronics sub...

Страница 14: ...int Indicators Atmospheric Adjustment Potentiometer Zero Adjustment Potentiometer Power Cord Inlet w Fuse Holder Panel Mounting Fastener Holes Female 9 pin Gauge Port Male 9 pin Accessory Port Slots f...

Страница 15: ...the relay set points Sensing abnormal pressure and taking appropriate security measures using the relay set points Controlling system pressure using the analog output as input to an automatic pressur...

Страница 16: ...l cutout or stands alone All controls even the power switch are conveniently located on the front panel and cable connections are hidden to the rear of the Controller The Series 947 CEP Controller is...

Страница 17: ...ssary to do so you should make a calibration adjustment see Calibrating for Zero and Atmosphere p 18 Contamination Locate and orient the CEP Sensor where contamination is least likely For example if t...

Страница 18: ...tall a centering ring with a screen and then ground the screen and tubing CEP Controller Installation ControllerMounting The Series 947 CEP Controller is designed for either panel mounting or for stan...

Страница 19: ...r of the aluminum bottom surface Connecting the Sensor to the Controller A sensor cable with 9 pin D sub connectors see Accessories p 26 is required for operation but is purchased separately from the...

Страница 20: ...emko or SEV FuseReplacement The Series 947 CEP System has a combined fuse holder and power outlet located on the rear panel of the Controller Replace the fuse with the following steps 1 Unplug the pow...

Страница 21: ...of the relay contacts may interfere with Controller operation or reduce relay contact life Therefore an arc suppression network shown schematically below is recommended The values of the capacitance...

Страница 22: ...0 503 0 444 0 471 3 0E 02 4 0E 00 0 571 0 493 0 529 4 0E 02 5 3E 00 0 631 0 538 0 581 5 0E 02 6 7E 00 0 686 0 578 0 628 6 0E 02 8 0E 00 0 736 0 616 0 672 7 0E 02 9 3E 00 0 783 0 652 0 713 8 0E 02 1 1...

Страница 23: ...ries 947 System s upper measuring limit the Controller display will show 9 When using the graph remember that the pressure scale is logarithmic and the voltage scale is linear Equal increments of dist...

Страница 24: ...re reference sensor will be required With the reference sensor at local atmospheric pressure between 500 and 1000 Torr adjust the Atm potentiometer until the display indicates the correct pressure 2 T...

Страница 25: ...Computers The Series 947 CEP System is designed to operate in highly automated systems especially those controlled by digital computers as well as in manual systems It is compatible with a wide variet...

Страница 26: ...Series 947 CEP System is sensitive to any leak probe gas lighter or heavier than the system gas however for optimal sensitivity select a probe gas with the largest difference between its molecular we...

Страница 27: ...a system component You can locate outgassing parts or virtual leaks as well as true gas leaks using the rate of pressure rise method 1 With the Controller on pump down the system to a base pressure 2...

Страница 28: ...ould contain a safety device such as a burst disc Nitrogen Equivalent Pressure The thermal loss from a heated sensor element is a function of the transporting gas see p A 1 Theory of a Thermal Conduct...

Страница 29: ...le of measuring this pressure of helium Calibrating for Other Gases To determine the voltage pressure relationship for gases which are not shown in the graph or table you might need to calibrate the S...

Страница 30: ...947 CEP System Troubleshooting Chart Pressure readings are too high or too low No analog output voltage and no display No analog output voltage but set points functional Set point relay will not opera...

Страница 31: ...screwdriver remove the two screws to separate the connector electronics subassembly from the end of the Sensor as shown to the right 2 Check the resistance on the Sensor s PC board for the pins listed...

Страница 32: ...CEP Sensor As shown on the previous page use a 1 Phillips head screwdriver to remove the two screws at the end of the connector electronics subassembly to separate it from the Sensor The standard CEP...

Страница 33: ...103170013 2 CF Non rotatable 103170014 15 mm x 30 mm Tubing 103170016 18 mm x 30 mm Tubing 103170018 CEP Sensors Shielded KF 16 103170010SH KF 25 103170027SH 1 8 NPT M with 103170011SH Compression Sea...

Страница 34: ...20 Adaptive Al Buna N 100315801 4 50 KF 16 to KF 10 Adaptive Al Buna N 100315803 5 80 KF 25 to KF 20 SensaVac Series 947 Digital 109470020 25 00 Convection Enhanced Pirani CEP Vacuum Sensor System Use...

Страница 35: ...product for which paid or unpaid service is desired if the product is contaminated with potentially corrosive reactive harmful or radioactive materials gases or chemicals When products are used with t...

Страница 36: ...30 HPS ProductsSeries 947 CEP System Notes...

Страница 37: ...ot eliminate these terms A convection enhanced Pirani sensor may be operated at constant current voltage or resistance equivalent to temperature at the sensor wire The Series 947 System s CEP Sensor i...

Страница 38: ...irly low output impedance it is best to measure the analog output signal with an instrument having at least 1 M of input impedance Set Point Relays A reference voltage and op amp form a precision adju...

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