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19 July 2007

5 OF 10

091-0589 Rev. A

Welding Supplement

Sheet P/N: 091-0589 Rev. A

Figure

23. Inspect all gears for wear and obstructions. The bevel-slip

gear, the main gear and the miter gear (on the motor cou-

pler shaft) are most susceptible to wear and/or damage.

(Figure S)

Figure T

24. Inspect the gear-motor output shaft for alignment. Inspect

the coupler shaft for integrity and inspect each gear bush-

ing for gouging and burrs. (Figure T)

25. Clean the weldhead with a denatured alcohol dampened swab.

26. DO NOT IMMERSE any parts in any solvent.

27. Wipe the surfaces only as required to remove accumulated dirt and foreign par-

ticles.

Содержание CopperHead 5001

Страница 1: ...ly Sheet P N 091 0589 Rev A Supercedes N A 1 Disconnect weldhead from power supply 2 Remove coolant from weldhead by blowing air at 20 psi max in one water line 3 Lay the weldhead on a workbench with...

Страница 2: ...plate assemblies by removing the mounting screws Figures C and D Figure C Figure E 8 Remove heat shrink and then screw from the brush plate Figure E 9 Remove gas line from barb connector Figure E Gas...

Страница 3: ...A Figure J 14 Remove motor mount assembly from the base Figure J Figure L 16 Remove the brush plate Figure L Figure I 13 Remove remaining motor mount screws Figure I Figure K 15 Remove sealant silicon...

Страница 4: ...ontact pin from the base Figure Q 20 Remove contact pin from connector with sharp tool Figure P Figure P Figure O 19 Loosen the screw that holds the clamp on the reed switch Mark the relative position...

Страница 5: ...haft are most susceptible to wear and or damage Figure S Figure T 24 Inspect the gear motor output shaft for alignment Inspect the coupler shaft for integrity and inspect each gear bush ing for gougin...

Страница 6: ...ontact pin into connector with sharp tool Figure C Figure C 2 Squeeze pin slightly to pass through orifice in weldhead base Figure B Figure B Figure A 1 Install gears into base and onto motor coupler...

Страница 7: ...When the rotor stops at home look at each end of the rotor If the rotor is positioned properly there will be the same amount of the white race material extending from each end of the rotor If there is...

Страница 8: ...Silicone Adhesive MK 823 0042 Figure J 7 Align the brush plate over the rotor and check that the brass tube of the reed switch is not touching the brush plate Figure G Figure G 8 Align the weldhead c...

Страница 9: ...shrink tube MK 739 0008 Figure M Figure N 14 Install side plate both sides Figure N Figure L Figure M Figure K 11 Clean and let set for 24 hours Figure K 1 Heat Shrink 2 Gas Line 1 1 2 2 15 Locate the...

Страница 10: ...nsure proper operation See weldhead calibra tion instructions CobraTig Owner s Manual 091 0541 and ACL Owner s Manual 091 0568 If the weldhead does not calibrate contact MK Customer Service at 949 863...