background image

 

(2) Speed monitoring function (SLS) 

• Under the condition that the failure rate of the additional pulse encoder components 

does not exceed 195FIT/395FIT the resulting PFD/PFH will be less than 195FIT/395FIT.   
(See below diagram.) 

 

Common Comp.

Common

(PSU)

PLC

Motion

Q173DSXY

QnUDHCPU

and Q3nDB

PLC

I/O

Motion

I/O

Q17   DSCPU

ch A 

ch B

Encoder

MR-J4-   B

PG2

Additional Pulse

Encoder Comp.

 

 
• Avoid the continuous use (about 8 hours) of the same Speed Monitor parameter block 

to prevent the accumulation of errors. 

• Speed monitoring function guarantees the motor control (the motor rotation speed), but 

it does not guarantee the actual machine safety speed. Make sure to set parameters so 
that the safe speed of the machine is the same as the safety speed of the motor. 

• When SLS function of speed zero (stop) does not have command data from a controller, 

please switch to SOS function or must use external sensor (PLG) together. 

• The accuracy of safety speed observation depends on the external auxiliary pulses 

which is external input pulse. Therefore, the number of the external input pulses for 
safety speed must be determined considering the external auxiliary pulses resolution 
and the allowance input pulse frequency. 

• Check if the rotation speed of the monitored servo axis is the same as the actual speed 

by using a tachometer, etc. considering the speed includes an error caused by the 
encoder resolution of the external auxiliary input pulses. 

• The defect of the mechanical section such as slid of shaft and wanting of a timing belt, 

etc is not covered. Be sure to eliminate the risk of mechanical section before operation. 

• Speed monitoring error detection time is set to 10ms, but the time resolution in the 

actual operation is 25ms. Error in shorter than this time are not detected. 

• Create sequence program so that Scan time is within 25ms to make sure that PLC CPU 

performs the safety monitoring function within a certain process time. If scan time is 
25ms or longer, PLC CPU should be added to distribute the load of the process. 

• Safety observation error (shutdown signal OFF) does not occur during the time set by 

the speed monitoring parameters after speed is over the limit. Make sure that safety can 
be ensured during this period. 

• The error occurs when detected speed is different between the motor encoder and the 

external auxiliary input pulse, and the time required to detect the error depends on the 
frequency of the external auxiliary pulse. Determine the number of external input pulse 
considering the error detection risk. 

 

(3) Safe Speed Monitor (SSM) 

• If the safety output condition of SSM is used as a restart trigger, incidental start

-

up 

cannot be prevented. A restart interlock must comply with EN60204-1. However, using it 
as the operation ready signal is possible. 

Содержание Q173DSXY

Страница 1: ...ontroller is suitable for establishing safety functions for general industrial machinery Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product All rights reserved Specified product properties and technical data do not represent a guarantee declaration 2012 MITSUBISHI ELECTRIC CORPORATION ...

Страница 2: ...ty standard Partial correction Section 1 1 2 3 2 4 2 6 7 1 7 2 Addition Chapter 8 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2012 MITSUBIS...

Страница 3: ...n of this document This manual instructs the technical staff of the machine manufacturer and or of the machine operator on the safe mounting of the safety signal module of the Motion controller In addition mounting protective devices also requires specific technical skills which are not detailed in this documentation This manual does not provide descriptions the machine in which the Motion control...

Страница 4: ...the choice of the pick ups and their location at the machine Opto electronic and tactile safety sensors e g light curtains laser scanners safety switches sensors emergency stop buttons are connected to the Motion controller and are linked logically The corresponding actuators of the machines or systems can be switched off safely via the switching outputs of the Motion controller 2 3 Correct use CA...

Страница 5: ...etail to set a safety parameters and to make a safety sequence program 1 Module list safety function built in product Product name Model name PLC CPU module Note 1 Q03UDCPU Q04UDHCPU Q06UDHCPU Q10UDHCPU Q13UDHCPU Q20UDHCPU Q26UDHCPU Q03UDECPU Q04UDEHCPU Q06UDEHCPU Q10UDEHCPU Q13UDEHCPU Q20UDEHCPU Q26UDEHCPU Q50UDEHCPU Q100UDEHCPU Motion CPU module Q173DSCPU Q172DSCPU Q173DCPU S1 Q172DCPU S1 Safety...

Страница 6: ...l and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time by third parties The external voltage supply of the device must be capable of buffering brief main voltage failures of 20ms as specified in IEC 60204 1 The system may not start up normally if power is restored immediately after shut down within five seconds Wait for five seconds or longer b...

Страница 7: ...ing on voltage Time to detect the safety observation error depend on the process cycle of safety observation of each CPU The residual risk in each function of safety function is shown below 1 Safety signal comparison Make sure that the mounting location of the safety signal module MT Developer2 number head device and GX Works2 GX Developer I O assignments are correctly set When a signal error occu...

Страница 8: ...tual speed by using a tachometer etc considering the speed includes an error caused by the encoder resolution of the external auxiliary input pulses The defect of the mechanical section such as slid of shaft and wanting of a timing belt etc is not covered Be sure to eliminate the risk of mechanical section before operation Speed monitoring error detection time is set to 10ms but the time resolutio...

Страница 9: ...nput signals STO1 STO2 from one power supply Otherwise the STO function may not function properly due to a sneak current failing to bring the STO shut off state For the STO I O signals of the STO function supply power by using a safety extra low voltage SELV power supply with the reinforced insulation 5 Standstill monitoring SS2 SOS The position dependent safety function SOS is based on two indepe...

Страница 10: ...9 MEMO ...

Страница 11: ... fuel devices 6 handling of nuclear or hazardous materials or chemicals 7 mining and drilling 8 and other applications where the level of risk to human life health or property are elevated 4 Product description 4 1 Safety signal module Q173DSXY The Safety signal module is the I O combined module that has 20 safety input points 2 paths and 12 safety output points 2 paths It fulfills the following t...

Страница 12: ...or of the memory card Flash yellow Battery error of the CPU module battery ON green After the restoration of data to the standard ROM lit for 5 seconds Flash green When the backup is complete to the standard ROM OFF Normal 6 BOOT LED ON Start of boot operation OFF Non execution of boot operation 7 RUN STOP RESET switch RUN Executes sequence program operation STOP Stops sequence program operation R...

Страница 13: ...vo amplifier of system 2 up to 16 axes 8 PERIPHERAL I F connector Note 2 For communication I F with peripheral devices 9 Internal I F connector Connector to connect the manual pulse generator incremental synchronous encoder or to input output the signals 10 RIO connector For the connection with Safety signal module Q173DSXY connector Note 1 In the case of monitoring or writing the safety sequence ...

Страница 14: ...tor RIO communication connector for Motion CPU Connect to Motion CPU RIO or other safety signal unit RIO2 connected 6 RIO2 connector RIO communication connector for Motion CPU Connect to other safety signal unit RIO2 connected Connection example of the Motion controller and safety signal module Motion CPU Bottom of Q17 DSCPU Safety signal module1 Bottom of Q173DSXY SW setting 0 Safety signal modul...

Страница 15: ...16 IN PLC X14 1A15 IN MC X15 2A15 IN PLC X15 1A14 IN MC X16 2A14 IN PLC X16 1A13 IN MC X17 2A13 IN PLC X17 1A12 IN MC X18 2A12 IN PLC X18 1A11 IN MC X19 2A11 IN PLC X19 1A10 IN OUT Note 1 MC Y1A X1A 2A10 IN OUT Note 1 PLC Y1A X1A 1A09 IN OUT Note 1 MC Y1B X1B 2A09 IN OUT Note 1 PLC Y1B X1B 1A08 IN OUT MC Y1C X1C 2A08 IN OUT PLC Y1C X1C 1A07 IN OUT MC Y1D X1D 2A07 IN OUT PLC Y1D X1D 1A06 IN OUT MC ...

Страница 16: ...15 4 4 External wiring diagram DC24V L 1B20 1A11 Internal circuit 1B02 1B01 1A02 1A01 1B10 L 1A05 Only PLC ...

Страница 17: ...At that time securely insert the module fixing projection so that it does not come off from the module fixing hole If the module is forcibly installed without the latch being inserted the module connector and module will be damaged When using the modules in a place where there is large vibration or impact screw the module to the base unit Module fixing screw M3 12 user prepared Screw the Motion CP...

Страница 18: ...ng to remove the module by force may damage the module fixing projection Do not touch the heat radiating fins of controller or module case etc while the power is ON and for a short time after the power is turned OFF In this timing these parts become very hot and may lead to burns Remove the modules while paying attention Completely turn off the externally supplied power used in the system before i...

Страница 19: ... could result in fire or damage Be sure to use a shield cable for connection of the CTRL connector and external equipment and avoid running it close to or bundling it with the power and main circuit cables to minimize the influence of electromagnetic interface Separate them more than 200mm 0 66ft away Connect the shield wire of the connection cable to the FG terminal of the external equipment Secu...

Страница 20: ...ore the Motion controller under pressure higher than the atmospheric pressure of altitude 0m Doing so can cause a malfunction When using the modules under pressure please contact your sales representative Note 2 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises ...

Страница 21: ...12 outputs x 2 paths PLC CPU control 12 outputs Motion CPU control 12 outputs Output side insulation method Photo coupler Rated load voltage 24VDC 10 10 ripple rate within 5 Max load current 0 1A 8 ports 0 2A 4 ports 2 paths Common current 1 6A or less for each connector Max inrush current 0 7A within 10ms 1 4A within 10ms for 0 2A output pin Output response time 1ms or less Rated load resistance ...

Страница 22: ...uments of machines to use this for periodic inspection 1 Is it based on directive standard applied to the machine Yes No 2 Is directive standard contained in Declaration of Conformity DoC Yes No 3 Does the protection instrument conform to the category required Yes No 4 Are electric shock protective measures protection class effective Yes No 5 Is the safety observation function checked test of all ...

Страница 23: ...22 MEMO ...

Страница 24: ... failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product 3 Even during the term of warranty the repair cost will be charged on you in the following cases 1 A failure caused by...

Страница 25: ...cations Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Precautions for Choosing the Products 1 For the use of our Motion controller its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in Motion controller and a backup or fail safe function should operate on an external system to Mot...

Страница 26: ...uangzhou China Tel 86 20 8923 6730 Fax 86 20 8923 6715 Taiwan Taiwan FA Center Setsuyo Enterprise Co Ltd 3F No 105 Wugong 3rd Wugu Dist New Taipei City 24889 Taiwan R O C Tel 886 2 2299 9917 Fax 886 2 2299 9963 Korea Korean FA Center Mitsubishi Electric Automation Korea Co Ltd Service B1F 2F 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Tel 82 2 3660 9630 Fax 82 2 3663 0475 Thailand Thailand F...

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