SERVICE SPECIFICATIONS
ENGINE OVERHAUL <4G63-Turbo>
11D-5
SERVICE SPECIFICATIONS
M1113000300776
Item
Standard value
Limit
TIMING BELT
Auto-tensioner rod extension length
(with timing belt installed) mm
3.8
−
4.5
−
Auto-tensioner rod extension length (when free) mm
12.0
−
Auto-tensioner rod retraction length
(when pressed with force of 98 to 196 N) mm
Less than 1
−
ROCKER ARMS AND CAMSHAFTS
Cam height mm
34.91
34.41
CYLINDER HEAD AND VALVES
Cylinder head gasket surface warp mm
Less than 0.05
0.2
Cylinder head gasket surface grinding limit
(including cylinder block grinding amount) mm
−
0.2
Cylinder head overall height mm
131.9
−
132.1
−
Cylinder head bolt nominal length mm
−
99.4
Valve margin mm
Intake valves
1.0
0.5
Exhaust valves
1.5
1.0
Valve stem diameter mm
6.6
−
Valve face angle
43.5
°
−
44
°
−
Valve stem-to-guide clearance mm
Intake valves
0.02
−
0.05
0.10
Exhaust valves
0.05
−
0.09
0.15
Valve height mm
Intake valves
109.5
109.0
Exhaust valves
109.7
109.2
Valve stem projection mm
Intake valves
49.2
49.7
Exhaust valves
48.4
48.9
Valve spring free height mm
47.0
46.0
Valve spring load/height N/mm
240/40
−
Valve spring squareness
1.5
°
or smaller
4
°
Valve face-to-seat contact width mm
0.9
−
1.3
−
Valve guide inside diameter mm
6.6
−
Valve guide press-in height mm
19.2
−
19.8
−
OIL PAN AND OIL PUMP
Oil pump gear side clearance mm
Drive gear
0.08
−
0.14
−
Driven gear
0.06
−
0.12
−
Oil cooler by-pass valve mm
Dimension (Normal
temperature)
34.5
−
By-pass hole closing
temperature 97 to
103
°
C
40.0
−
Содержание 4g63
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