minicopter
Manual
Diabolo 600
# 6000
Rheinstahlring 47
34246 Vellmar
Germany
+49 561 988 2800
[email protected]
www.minicopter.de
Страница 1: ...minicopter Manual Diabolo 600 6000 minicopter Rheinstahlring 47 34246 Vellmar Germany 49 561 988 2800 info minicopter de www minicopter de...
Страница 2: ...d can be flown with small 550 blades I wish you a lof of fun during assembly and flying of your Diabolo 600 Gerd Guzicki To this manual Following many wishes this manual was assimilated to the manual...
Страница 3: ...wo of the three motor cables to eliminate the risk of a sudden motor start Keep a distance to the model of at least 5m 15ft to the model during hovering Never aim helicopter towards a person or anothe...
Страница 4: ...the side marked with a X in the main gearwheel D13 and check the screw holes for corresponding together Add six washers M3 002 to six screws M3x8 D197 and apply Loctite on the threads Mount the screws...
Страница 5: ...en turn the shaft in the hub 180 degree and try again Push the spacer bush D606 on the shaft Push the upper main shaft bearing plate D607 on the mainshaft The flange of the ball bearing D71a must show...
Страница 6: ...ith two hex bolts M3x6 D196 using Loctite Tigh ten the bolts first if the screws of the upper mainshaft bearing block D607 are also mounted Attach the upper ball bearing block D607 with two hex bolts...
Страница 7: ...rews M3x8 D199 and attach Loctite to the therads screw them into the holes and tighten the screws crosswise Push the belt wheel D610 on the pinion shaft D609 upto the end First add now a grub screw M4...
Страница 8: ...he flanged side of the ball bearing to the freewheel unit Note the dif ferent inner contour of the bearing block The rounded side is the longer side that is on the left side view in flight direction P...
Страница 9: ...on the unit as shown on the cor responding holes of the frame Mount the first stage with four screws M3x6 D196 using Loctite First mount all screws loose If all screws are mounted then tighten them Af...
Страница 10: ...bolt M3x22 D332 is pushed into the longer dampening rubber ring holder D615 and mounted with Loctite on the first hole of the belt tightening lever The other holes are thought for personally experimen...
Страница 11: ...all bearings will be checked for clearness The premounted belt tightening lever will be screwed with Loctite into the left hole of the lower mast bearing block seen in flight direction Please check b...
Страница 12: ...tailservo cutout should filed rectangular radius removed So later the tailservo mounting blocks are sitting exact ly vertical Filing rectangular the front corner of the tailservo cutout For some certa...
Страница 13: ...ater the left cover plate D603 must be tightened very careful with Loctite on the right frame to avoid loosing during maintenance For locking the bolts during tightening use the mounting wire D115 tha...
Страница 14: ...long tailboom tigh tening screws long slot in the frame and as long it will be loose The front holder is not anodized to guarantee electric con duction between boom and frame Check if a 3mm thick alu...
Страница 15: ...tersunk screws M3x6 974 and Loctite Put the vertical frame stiffener D623 into the slot of the right frame and check for clearness eventually file the edges a bit Check the same on the slot of the upp...
Страница 16: ...er front frame connector using two hex bolts M3x6 D196 and Loc tite Keep it still loose Connect the frame with the upper mainshaft bearing block D607 using two hex bolts M3x6 D196 without Loctite and...
Страница 17: ...e bearings blocks D612 and D613 using four hex bolts M3x6 D196 and Loctite Keep them still loose Connect the cover plate with the lower mainshaft bearing block D608 using two hex bolts M3x6 D196 and L...
Страница 18: ...he front connector To avoid turning of it during screwing use the moun ting wire D115 Then add a hex bolt M3x8 D197 at the rear end and tighten it with a lock nut M3 008s Check the gear mesh again and...
Страница 19: ...ectors D626 after that to make the tighte ning of the screws easy Add the remaining four delrin connectors D626 with four hex bolts M3x10 D328 It is recommended to tighten the connectors at this point...
Страница 20: ...3 008s and tighten it Add five hex bolts M3x10 D328 to the con nectors D626 and keep them in position with the mounting wire D115 Attach the left canopy holder D619 with a lense screw M3x10 989 Use no...
Страница 21: ...the holes in the connectors vertical The mounting wire can help to find the vertical position Alternative controller plates optional Hobbywing 120A LV V4 6s D434 Hobbywing 130A HV V4 7 12s D435 Four l...
Страница 22: ...7 with four hex bolts M3x8 VA D82 using Loctite Note that the rear landing bow is higher than the front landing bow and that the front edge is straight the rear edge is angled on a length of about 60m...
Страница 23: ...out of the upper left side frame D601 Add for perfect corresponding holes a second screw in the block before you tighten the first one After tightening remo ve the second one Place a frame connector...
Страница 24: ...the provisorically mounted single bolt on the right side can be removed Place the right roll servo Both servo cables should go in a big arc backwards They can tough the cover plate on the up per firs...
Страница 25: ...90 degree For the rubber grommets from the Futaba BLS471 servo use two hex bolts M3x10 D328 with washers M3 002 for connecting the servo with the spacer block D420 For thinner or thicker grommets use...
Страница 26: ...3 002 in the upper rubber grommets of the elevator servo Position the upper manishaft bearing plate now finally and tighten it with the four M3x6 hex bolts D196 and Loctite Then mount the upper screws...
Страница 27: ...m put a washer M2 001 and a lock nut M2 007 on the bolt The roll servo arms get these parts from the toothed side On the otherside of the arms put a washer M2 001 and a lock nut M2 007 on each bolt Pu...
Страница 28: ...f the swash plate Check that the ball joints are moving free on the balls If not press gently with an old pliers in mounted condition on the outside of the ball joints until they become a bit looser T...
Страница 29: ...7 18 5mm Attach a hex bolt M2x12 099 a ball D117 and a washer M2 001 on the not toothed side of the servo arm and add on the other side a washer M2 001 and a lock nut M2 007 A hex bolt M3x8 D197 and a...
Страница 30: ...front threaded block D23a The tailservo is attached in the tailservo slot of the upper left frame D601 with two hex bolts M3x16 D329 using Loctite Bag 7 Rotorhead Parts overview Thr mainrotor hub cap...
Страница 31: ...him 8x14x0 5 047 a ball bearing 8x16x5 071 and a threaded bush 509 Add the thrust bearing 8x16x5 100 First add the non marked grooved shim with the inner diameter of 8 2mm tilts on the spindle Press a...
Страница 32: ...her shims 5x10x1 052 will be mounted from hand If you feel end play then add 0 1mm on each side If the bea rings become notchy then remove 0 1mm each You can also mount 0 1mm only on one side if neces...
Страница 33: ...h 509 The fitting of the grips is quite narrow A light warming up of the grips with a hair dryer does help Add two lens screws M3x6 D199 using Loctite Before tightening push both blade grips in outsid...
Страница 34: ...rrow tolera ted During pushing on tilt the head slightly in both directions Also a drop of oil is hel pful Do never turn the hub onto the shaft risk of seizing Push the jesus bolt D78 thru the corres...
Страница 35: ...contact and is to the same time positioned rectangular Add a hex bolt M3x20 D331 and a washer shim 3x6x0 5 D312 Mount the SRC arm on the shorter blade grip arm D636 with enough Loctite Be ca reful be...
Страница 36: ...l joint is placed on the side with the rightturning thread cw no thin groove on this side For turning the ball joint you can use a 3mm hex wrench But the first turnes should be made from hand Rough le...
Страница 37: ...o mount them later with the controller For alternative motor types and bolt lengths there are M3x6 hex bolts D196 M3x8 D197 M4x6 D125 and for length reduction washer shims 3x6x1 051 and 4x8x1 043 in t...
Страница 38: ...delrin wheel slightly in both directions you must feel a small play between the gear wheels If the mesh is too small or too large then open the motor plate mounting screws again and move the motor a l...
Страница 39: ...en tail and mainframe For this reason the front tail boom clamp is not anodized Then push the tailboom careful in the clamps Be cau tious that you do not damage any servo cable Pull the tailbelt 286 e...
Страница 40: ...ailrotor housing fully on the boom and check looking inside that the boom has really mechnical contact to the end of the housing Check also that the brackets are vertical in the boom Then tighten the...
Страница 41: ...g Loctite in the belt wheel thread that is correspon ding with the flat spot of the tailrotor shaft Check that the left end of the shaft is cor responding with the outside end of the ball bearing Afte...
Страница 42: ...two ends of the rubber ring into the staple and pull them with a pliers thru the bush Then push the pushrod guide D59 in the ends of the rubber ring and remove the staple Position the pushrod guides i...
Страница 43: ...holder D44 with two hex bolts M3x8 D197 using Loctite Bag 10 Tailrotor Parts overbiew Push a conic spacer bush D256 on the tailrotor hub D255 cone inside Now add a ball bearing 5x10x4 942 the blade gr...
Страница 44: ...on marked grooved shim with the inner diameter 5 2mm tilts and add in the groove a bit of lubrication Now push the ball cage on as shown and add also a bit of lubrication on the balls Then add the blu...
Страница 45: ...bore of the hub Recom mended torque is 1 5Nm Push the tailrotor blade grip 951 on the unit corresponding with the cross holes of the blade grip mount ring 980 Each blade grip is now fixed with two he...
Страница 46: ...the conic bushes a bit using a file or sandpa per If the endplay is too much then use a 0 1mm washer shim that you place bet ween inner bearing and blade grip mount ring Attach a joint bolt M3x9 078 i...
Страница 47: ...e ball joint should show like placed in the picture on the upper joint to the left side and on the lower to the right The bellcrank D49 is attached with a ball guide bush D288 and a special lense scre...
Страница 48: ...e procedure again It is impor tant that both pairs must be kept as pairs and should not be changed Push now tailslider and tailrotor onto the shaft that the outer end of the tailrotor hub corresponds...
Страница 49: ...bellcrank on the rudder fin holder D49 Note that the ball of the tailslider 1475 must be pushed into the ball guilde bush D288 For mounting the threaded ends 087 on the tail pushrod 0350 mix some JB...
Страница 50: ...refore only the threaded end should be heated not the carbon rod Check that the threaded end does not move during hardening because the resin will become very liquid for a short time After the resin h...
Страница 51: ...end of the ball joint and remove the pushrod again Cut the tail pushrod with a Dremel or a similar fast turning tool and attach now the second threaded end in the pushrod on the same way After harden...
Страница 52: ...es Typically a single battery is a 6 8s battery and a double battery is a 10 12s battery The battery plate D650 is attached with six countersunk screws M3x6 975 on the frame connectors D626 The two fr...
Страница 53: ...area and the rear cutouts of the lower frames should be rounded a bit The third O ring mounting point is at tached on the left side with a O ring holder D57 and a hex bolt M3x14 D85 using Loc tite For...
Страница 54: ...3x12 D119 and lock nuts M3 008s on the lower right frame D625 Mount two battery rails D437 with four countersunk screws M3x6 975 each and nuts D547on the lower frames using Locti te but still keep the...
Страница 55: ...eft side Check the right position of the battery plate as long as the pin fits into the eyelets D456 Then push the battery pin fully in as long as you hear a clack View of the mounted bolt View of the...
