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4 Device installation

4.1 General notes

Before starting work, please read Chapter 2 and follow all instructions.

WARNING

Warning of hazardous area and/or personal injury

All cable connections must be protected from damage.

Note:
-

Measurement cables should be kept away from power equipment.

Signal cables and measurement cables should be installed separately from electric

power lines.

It is recommended that measurement cables are laid in separate cable conduits.

Power cables should be crossed at right angles.

Further procedures:
-

Check the consignment: make sure that all components are present.

Safety check: inspect all components for damage.

Make sure that the on-site installation is correct and complete including cables, e.g.

power cable fuse protection, load cells, junction box, data cables, console/cabinet,

etc.

If necessary, install the plug-in cards (device must be disconnected from all voltage

sources).

Follow all device installation instructions related to application, safety, ventilation,

sealing and environmental inluences.

Connect the cable from the junction box or platform/load cell.

If applicable: connect other data cables, network cables, etc.

Connect to supply voltage.

Check the installation.

4.2 Mechanical preparation

Have all required parts, technical documents, and tools at hand for control cabinet

installation.

Other procedure:
-

Make the control panel cut-out for the device in the control cabinet door, for

example; see Chapter

3.3.3

Install the device.

Secure the cable at the place of installation, e.g. using cable ties.

Remove the insulation from the cable ends and keep the strands short.

4 Device installation

Process Controller Maxxis 4 PR 5500

Minebea Intec

EN-21

Содержание Maxxis 4

Страница 1: ... 5500 Installation Manual Translation of the Original Installation Manual 9499 050 55000 Edition 2 7 0 08 26 2020 Release 2 24 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Fax 49 40 67960 383 ...

Страница 2: ...liied personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is partially protected by copyright It may not be changed or copied and it may not be used without purchasing or written permission from the copyright owner Minebea Intec The use of this product constitut...

Страница 3: ... DC fuse 8 2 4 6 RF interference suppression 8 2 4 7 Failure and excessive stress 9 2 4 8 Important note 9 2 4 9 Repairs and maintenance 9 3 Process controller 10 3 1 General notes 10 3 2 Overview of the device 10 3 2 1 Communication protocols 11 3 3 Housing 12 3 3 1 Housing dimensions 12 3 3 2 Housing dimensions with strain relief and reinforcing frame 13 3 3 3 Control panel cut out 14 3 4 Overvi...

Страница 4: ...61 4 5 6 PR 5500 13 digital inputs and outputs 67 4 5 7 PR 5500 17 digital inputs and outputs 73 4 5 8 ProiBus DP interface 80 4 5 9 DeviceNet interface 83 4 5 10 CC Link interface 88 4 5 11 ProiNet I O interface 90 4 5 12 EtherNet IP interface 95 5 Maintenance repairs soldering work cleaning 99 5 1 Maintenance 99 5 2 Repairs 99 5 2 1 Battery for date time 99 5 2 2 Rechargeable battery for power s...

Страница 5: ...conditions 107 7 4 2 Electromagnetic Compatibility EMC 107 7 4 3 RF interference suppression 108 7 5 Mechanics 108 7 5 1 Design 108 7 5 2 Dimensions 108 7 5 3 Weights 108 7 6 Use in legal metrology 108 7 6 1 Documentation relating to calibration on the CD included 108 7 6 2 Further information 108 8 Appendix 109 8 1 Certiicates 109 Process Controller Maxxis 4 PR 5500 Table of contents Minebea Inte...

Страница 6: ... when measures for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding safety measures are not observed Take the corresponding safety precautions WARNING Warning of hazardous area and or personal injury WARNING indicates that death or severe irreversible injury may occur if appropr...

Страница 7: ...he environment may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 67960 474 eMail help minebea intec com 1 Introduction Process Controller Maxxis 4 PR 5500 Minebea Intec EN 5 ...

Страница 8: ...uitable measures for self protection The device relects the state of the art No warranty is given that the product is free of faults especially not in conjunction with third party software and hardware components required for operation The manufacturer does not accept any liability for damage caused by third party system components or due to incorrect use of the product The use of this product sig...

Страница 9: ...he device from the power supply This device contains electrostatically sensitive components For this reason an equipotential bonding conductor must be connected when working on the open device antistatic protection 2 4 3 Supply voltage connection 2 4 3 1 Version 230 V AC Safe interruption of both supply voltage conductors must be provided for either by disconnecting the power connector or using a ...

Страница 10: ... protective grounding conductor is connected to the back of the housing inside the device 2 4 4 2 Version 24 V DC The protective grounding conductor must be clamped in the middle terminal PE 2 4 5 24 V DC fuse The device is protected in the line via a fuse see Chap ter 7 3 5 on the primary side in the device 2 4 6 RF interference suppression The device is intended for use in an industrial environm...

Страница 11: ... 4 9 Repairs and maintenance 2 4 9 1 General information Repairs are subject to inspection and must be carried out at Minebea Intec In case of defect or malfunction please contact your local Minebea Intec dealer or service center for repair When returning the device for repair please include a precise and complete description of the problem Maintenance work may only be carried out by a trained tec...

Страница 12: ...0 connection Type A i 200 mA for printer USB stick PC keyboard barcode scanner external splitter hub SD card slot incl SD card Integrated RS 232 interface for e g PC printer or remote display Can be expanded using the following plug in cards Interface card 2 RS 485 PR 5500 04 Analog I O interface card PR 5500 07 Weighing electronics board PR 5500 10 W1 Digital I O interface card PR 5500 12 Digital...

Страница 13: ... Remote display protocol Printer ModBus protocol xBPI protocol SBI protocol EW Com protocol Field bus slave accessories PR 1721 61 ProiBus DP PR 1721 64 DeviceNet PR 1721 65 CC Link PR 1721 66 ProiNet I O PR 1721 67 EtherNet IP PR 1721 76 ProiNet I O 2 port PR 1721 77 EtherNet IP 2 port For the internal LAN interface ModBus TCP Ethernet TCP IP OPC 3 Process controller Process Controller Maxxis 4 P...

Страница 14: ...ectangular cut out is required for the installation Cable connections are made at the back of the housing Front view Side view 96 192 All dimensions in mm 157 90 All dimensions in mm Back view No Description 1 1 Reset key Process Controller Maxxis 4 PR 5500 3 Process controller EN 12 Minebea Intec ...

Страница 15: ...ions in mm 146 90 203 96 25 8 1 2 3 All dimensions in mm Back view 1 2 3 The dimensions with the options listed in the table must be observed during installation No Description 1 Reinforcing frame 2 Screen clamping rail 3 Screen clamp 3 Process controller Process Controller Maxxis 4 PR 5500 Minebea Intec EN 13 ...

Страница 16: ...imensions in mm 3 4 Overview of device front 1 2 4 5 6 7 3 Display and operating elements No Description Display elements 1 4 3 color display 2 LED status display Operating elements 3 Alphanumeric keys Navigation keys key 2 4 6 8 4 Function keys Process Controller Maxxis 4 PR 5500 3 Process controller EN 14 Minebea Intec ...

Страница 17: ...k PR 1721 65 ProiNet I O PR 1721 66 EtherNet IP PR 1721 67 ProiNet I O 2 port PR 1721 76 EtherNet IP 2 port PR 1721 77 Option 1 Interfaces Option 2 Interfaces Option 1 and or option 2 Serial connections RS 485 2x PR 5500 04 Serial connections RS 232 2x PR 5500 32 One channel can be used for connecting to an IS platform without an external power supply Option 1 and or option 2 Analog inputs outputs...

Страница 18: ...be conigured by software For more information see Chapter 4 5 1 Option 1 FB and or Option 2 PR 5500 07 1 analog input 1 analog output Analog input internal 14 bits binary 20 000 counts e g 0 20 mA 0 10 V Analog output internal 16 bits 65 536 counts resolution of 20 000 20 mA For more information see Chapter 4 5 3 Option 1 FB and or Option 2 PR 5500 10 W1 Weighing electronics Internal weighing elec...

Страница 19: ...pter 4 5 9 Option 1 FB Connection card installed rotated PR 1721 65 CC Link CC Link master slave with 10 Mbit s For more information see Chapter 4 5 10 Option 1 FB Connection card installed rotated PR 1721 66 ProiNet I O ProiNet I O with 10 Mbit s and 100 Mbit s auto detection 10 100 HalfDX FullDX For more information see Chapter 4 5 11 Option 1 FB Connection card installed rotated PR 1721 67 Ethe...

Страница 20: ...nt 3 6 Device description 3 6 1 Combinations for options Housing Designation Code no Description Chap Control cabinet housing Default 3 3 1 Housing attachment parts Designation Code no Chap Strain relief for connector cable L14 3 3 2 Reinforcing frame L15 3 3 2 Electronics Designation Accessories Code no Description Chap Analog digital converter PR 5500 10 W1 WP A Weighing electronics board 4 5 4 ...

Страница 21: ...coupled inputs and 8 passive opto decoupled outputs Digital inputs and outputs PR 5500 17 B29 Option 2 6 passive opto decoupled inputs and 8 passive opto decoupled outputs 4 5 7 1 4 5 7 2 B14 Option 1 2 serial interfaces 2 x RS 232 in terface PR 5500 32 B24 Option 2 2 serial interfaces 4 5 2 Fieldbus cards Designation Accessories Code no Description Chap ProiBus DP PR 1721 61 C21 1 FB option 4 5 8...

Страница 22: ... the PR 1792 OPC server incl AccessIt 2 0 license Batch modes PR 5500 93 E9 Special license for the use of dosing modules in pro gramming operations 3 6 2 Device version marking The device version marking e g PR 5500 W1 L0 C21 B15 B27 H0 E5 basic device options is located on a label on the back of the device Process Controller Maxxis 4 PR 5500 3 Process controller EN 20 Minebea Intec ...

Страница 23: ... fuse protection load cells junction box data cables console cabinet etc If necessary install the plug in cards device must be disconnected from all voltage sources Follow all device installation instructions related to application safety ventilation sealing and environmental inluences Connect the cable from the junction box or platform load cell If applicable connect other data cables network cab...

Страница 24: ...MC compliant installation 4 3 1 Connecting the screens to the screen clamping rail The screens must be connected to the screen clamping rail using cable clamps as pictured or the supplied screen terminals 4 3 2 Connecting the equipotential bonding conductor 1 The equipotential bonding conductor 1 must be connected as pictured Process Controller Maxxis 4 PR 5500 4 Device installation EN 22 Minebea ...

Страница 25: ...rt internal 3 USB connection 4 Slot for optional cards option 2 5 Connection for RS 232 interface internal 6 SD card slot 7 Slot for ieldbus and optional cards option 1 FB 8 Weighing electronics board W1 9 Standby rechargeable battery for data recovery 10 Clock battery see Chapter 5 2 1 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 23 ...

Страница 26: ... V 2 ADC supply voltage 9 V 3 5 V 4 300 mA rechargeable battery current illuminates when charging 5 60 mA rechargeable battery current illuminates when charging 6 3 3 V 7 Main supply voltage 24 V 8 5 V bufered 9 3 3 VCC bufered 10 USB supply not shown The LED is located under the connection card for the optional cards Process Controller Maxxis 4 PR 5500 4 Device installation EN 24 Minebea Intec ...

Страница 27: ...100 Mbit s Function tests can be performed via the LEDs green and yellow in the RJ 45 socket Technical data Description Data Connection RJ 45 socket on the device back Green grn lashing on data traic activity Yellow yel lights up when there is an existing connection link Transfer rate 10 Mbit s 100 Mbit s full half duplex auto detection Connection mode Point to point Potential isolation Yes Cable ...

Страница 28: ...pter 4 4 4 4 External splitter hub see Chapter 4 4 4 5 CAUTION Data integrity cannot be guaranteed in the case of a power failure when using a USB stick via a splitter HUB Connect the USB stick directly to the USB connection 4 4 4 1 USB stick All commercially available USB sticks can be used 4 4 4 2 External PC keyboard The device has an alphanumeric keypad and a USB connection for an external PC ...

Страница 29: ...key 4 Soft key 5 PC keyboard F10 F11 F12 Esc Keys START STOP EXIT C OK Refer to System setup Operating parameters USB keyboard layout in the PR 5500 operating instructions to select the keyboard layout for the connected keyboard German QWERTZ French AZERTY Italian QWERTY Spanish QWERTY 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 27 ...

Страница 30: ...tting 3 redundant read processes to ensure secure read values To conirm each read process via the keypad the automatic CR function of the reader must be switched of 4 4 4 4 Printer The following USB printers can be connected YDP14IS OCEUV EPSON TM U220 and EPSON LQ 300K Line printers Printers with ESC P2 control Printers with PCL5 control 4 4 4 5 External HUB All commercially available HUBs can be...

Страница 31: ...p during servicing for information on replacing the device refer to Chapter 5 2 4 The SD card may not be used for data transfers The SD card may not be used in a notebook PC The SD card is backed up by a rechargeable battery in the event of a power failure which means that the current activity e g reading data will be continued and completed 4 4 6 RS 232 interface internal The device is equipped w...

Страница 32: ...level Logic 1 high 3 to 15 V Logic 0 low 3 to 15 V Output signal level Logic 1 high 5 to 15 V Logic 0 low 5 to 15 V Number of signals Input RxD CTS Output TxD RTS Potential isolation None Cable type Twisted pair screened e g LifYCY 3 2 0 20 1 pair of wi res for ground GND Cable gauge Max 1 5 mm2 Cable length Max 15 m Process Controller Maxxis 4 PR 5500 4 Device installation EN 30 Minebea Intec ...

Страница 33: ... via RS 232 The YDP14IS OCEUV ticket printer can be connected via the internal RS 232 interface PR 5500 RS 232 TxD RxD CTS GND RTS 1 RxD TxD GND RDY 2 6 8 5 3 YDP 14IS OCEUV RS 232 Supplied adapter 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 31 ...

Страница 34: ... be found in the printer operating instructions 4 4 6 2 Connecting additional printers The following serial printers can also be used TM U295 from Epson Printer with ESC P2 protocol 4 4 6 3 Connecting an IS platform via RS 232 One IS platform scale with xBPI or SBI protocol can be connected via the internal RS 232 interface PR 5500 RS 232 TxD RxD CTS GND RTS K A B J L C H M D G F E E C B TxD RxD G...

Страница 35: ...RS 232 interface Example Type XS6002SDR PR 5500 RS 232 TxD RxD CTS GND RTS 1 5 2 3 TxD RxD GND 7 CTS 8 RTS Mettler scale type XS6002SDR MT SCIS protocol slave Coniguration PR 5500 Operating System setup Weighing points Weighing point X Mettler Scale Interface Built in RS 232 For the parameter settings for the Mettler scale please refer to System setup Weighing points Mettler Scale Parameters in th...

Страница 36: ...int or an IS platform without an external power supply may be used The RS 485 interface can be selected and conigured in the Setup menu Using the RS 485 interface is compulsory with a multi point connection Tristate status The RS 485 interface can also be used as a point to point connection The card is inserted in the option 1 FB and or option 2 slot A maximum of 2 PR 5500 04 cards can be installe...

Страница 37: ...external power supply U 24 V 3 W briely up to 6 W Transfer rate 300 to 115 K2 Bit s Signals TxA RxA TxB RxB Potential isolation Yes Cable gauge Max 1 5 mm2 Cable length Max 1000 m Cable type Screened twisted pair e g LifYCY 3x2x0 20 1 pair of wires for ground GND Dimensions LxWxH 50x45x18 mm Weight Approx 35 g 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 35 ...

Страница 38: ...B RxA B RxB B TxA B TxB B GNDI 24 V GND A RxA A RxB A TxA A TxB A GNDI 24 V GND Coding for option 1 and option 2 Terminal strip Insert the coding pin into the slot in the position marked in gray in the image Terminal Remove nip of the relevant coding nib Note Refer to Chapter 5 2 3 3 for further information on terminal coding Process Controller Maxxis 4 PR 5500 4 Device installation EN 36 Minebea ...

Страница 39: ...5500 04 PR 5500 04 B TxB B TxA B RxB B RxA B GNDI 24 V GND RxD TxD P RxD TxD N S4 120 DC DC A TxB A TxA A RxB A RxA A GNDI 24 V GND S6 1K6 1K6 S1 S3 120 S2 1K6 1K6 B B A A 1 2 3 4 5 6 7 8 ON A B 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 37 ...

Страница 40: ...not connected ON B TxA 120 Ω B TxB 4 5 1 1 Connecting peripheral devices via RS 485 Connecting to a PC or an RS 485 RS 232 converter 4 wire see Chapter 4 5 1 2 Connecting to a PLC or an RS 485 RS 232 converter 2 wire see Chapter 4 5 1 3 Connecting multiple PR 5500 units to a PC or an RS 485 RS 232 converter see Chapter 4 5 1 4 Connecting an IS platform via RS 485 2 wire see Chapter 4 5 1 5 Connect...

Страница 41: ...l 2 wire Example PR 5500 04 PR 5500 04 PR 5500 PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 A RS 485 A PLC PLC ModBus RTU master TxB RxB TxA RxA GND Switch settings Coniguration ON S2 S3 S4 OFF S1 Operating System setup Connected devices ModBus RTU master Interface Option 1 RS 485 A 4 Device installation Process Controller...

Страница 42: ... 5 1 4 Connecting multiple PR 5500 units to a PC or to an RS 485 RS 232 Converter Connection for the EW Com protocol Example Process Controller Maxxis 4 PR 5500 4 Device installation EN 40 Minebea Intec ...

Страница 43: ...the weighing electronics board PR 5500 10 must not be plugged in Example PR 5500 04 PR 5500 04 RS 485 A PR 5500 PR 5500 RxD TxD P RxD TxD N A TxB A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 S1 S3 S2 120 120 1K6 1K6 K A B J L C H M D G F E L A E G K RxD TxD P RxD TxD N GND A RS 485 2 1 3 4 IS platform xBPI protocol slave Half duplex 12 pin male connector AC DC adapter Switch setti...

Страница 44: ...s via the xBPI port and the RS 485 interface 2 wire Connections Color code Color Terminal designation Description rd red Supply voltage bu blue Supply voltage gr green B B Signal gy gray A A Signal The following example shows the connection to the PR 6024 68S junction box using 8 digital load cells type Pendeo Process Controller Maxxis 4 PR 5500 4 Device installation EN 42 Minebea Intec ...

Страница 45: ... or screen clamping rail Screen Equipotential bonding conductor Note For further information see the installation manuals relating to the load cells and junction boxes 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 43 ...

Страница 46: ...Setup menu The card is inserted in the option 1 FB and or option 2 slot A maximum of 2 PR 5500 32 cards can be installed A 24 V B 24 V 1 Technical data Description Data Internal connection Contact strip External connection 2 terminal 7 pin Number of channels 2 Type RS 232 full duplex Transfer rate 300 to 115 K2 Bit s Parity None odd even Data bits 7 8 bit Input signal level Logic 1 high 3 to 15 V ...

Страница 47: ...00 32 2x RS 232 interface o o o B A GND B CTS B RxD B TxD B RTS B 24 V GND GND A CTS A RxD A TxD A RTS A 24 V GND A B 24 V B A GND B CTS B RxD B TxD B RTS B 24 V GND GND A CTS A RxD A TxD A RTS A 24 V GND A B 24 V Coding for option 1 and option 2 Terminal strip Insert the coding pin into the slot in the position marked in gray in the image Terminal Remove nip of the relevant coding nib 4 Device in...

Страница 48: ...rther information on terminal coding Block diagram 2x RS 232 PR 5500 32 B TxD B RxD B CTS GND B RTS B 24 V 24 V GND A TxD A RxD A CTS GND A RTS A 24 V 24 V GND Process Controller Maxxis 4 PR 5500 4 Device installation EN 46 Minebea Intec ...

Страница 49: ...form with xBPI or SBI protocol Note Example PR 5500 32 PR 5500 32 RS 232 A PR 5500 PR 5500 A TxD A RxD A CTS GND A RTS A 24 V 24 V GND K A B J L C H M D G F E B RxD 24 V C TxD E G K GND GND 2 3 1 IS platform xBPI protocol slave 12 pin male connector AC DC adapter Jumper position Coniguration Channel A A 24 V Operating System setup Weighing points Weighing point X Interface xBPI scale Option x RS 2...

Страница 50: ...PR 5500 07 cards can be installed Technical data Description Data Output Output 1 active current output 0 4 to 20 mA max 24 mA 10 V output voltage via an external 500 Ω resistor Output function Gross Net Display follows or application dependent Output range 0 4 to 20 mA conigurable Output resolution Internal 16 bits 65 536 counts resolution of 20 000 20 mA Output linearity error 0 to 20 mA 0 04 4 ...

Страница 51: ...Internal 14 bits binary 20 000 counts e g 0 to 20 mA 0 to 10 V Input max error 0 2 Input linearity error 0 02 Input temperature error 75 ppm K Input thresholds 15 i e 1 5 V to 11 5 V Potential isolation Yes joint inputs and outputs Cables 150 m screened Connection Internal connection Contact strip External connection 2 x terminal 6 pin Dimensions L W H 50 45 18mm Weight Approx 40 g PR 5500 07 2x i...

Страница 52: ...tion marked in gray in the image Terminal Remove nip of the relevant coding nib Note Refer to Chapter 5 2 3 3 for further information on terminal coding PR 5500 07 PR 5500 07 AGND Vin 0 10 V Iout 0 20 mA AGND AGND Iin 0 20 mA 10 E D D A A DC DC 50 K 25 K 200 E AGND DAC ADC Process Controller Maxxis 4 PR 5500 4 Device installation EN 50 Minebea Intec ...

Страница 53: ...connection on housing Load cell supply UDC 12 V symmetrical to zero UDC 6 V Imax 160 mA Capacity number of load cells 75 Ω corresponding to 8 load cells with 650 Ω or 4 load cells with 350 Ω Sense input UDC 6 V with monitoring Measurement input UDC 0 36 mV symmetrical to 0 Dead load suppression UDC max 36 mV dead load range Accuracy Complies with OIML R76 class III Min measuring signal OIML 10 000...

Страница 54: ...or analog load cells or analog platforms e g CAPP series is located on the housing rear panel The supply voltage is protected against short circuit and overload Note Do not shorten the load cell cable Connect the prepared cable end and roll up the remaining cable 5 1 6 9 ST OP PROFIBUS DP o o o Terminal Connection Description M Meas Signal LC output M Meas Signal LC output V Supply Supply excitati...

Страница 55: ...tion of load cells and cable junction boxes refer to the corresponding installation manuals The following links between the terminal contacts are provided from Supply V to Sense S from Supply V to Sense S Meas Meas Supply Sense Sense Supply bu rd gy gn PR 5500 PR 5500 M M V S S V 1 3 2 3 5 4 Screen Grounding terminal or screen clamping rail Equipotential bonding conductor 4 Device installation Pro...

Страница 56: ...rd Red wh White For additional information on the connection of load cells and cable junction boxes refer to the corresponding installation manuals Meas Meas Supply Sense Sense Supply bu rd gy bk wh gn PR 5500 PR 5500 M M V S S V 1 1 3 2 Screen Grounding terminal or screen clamping rail Equipotential bonding conductor Process Controller Maxxis 4 PR 5500 4 Device installation EN 54 Minebea Intec ...

Страница 57: ...n cables of type PR Color code bk Black bu Blue gn Green gy Gray rd Red wh White For additional information on the connection of load cells and cable junction boxes refer to the corresponding installation manuals Recommendation Install cable in steel pipe connected to a ground potential The distance between the measuring cables and the power cables should be at least 1 m 4 Device installation Proc...

Страница 58: ...cal data see Chapter 7 3 rd bu gy gn rd bu gy gn rd bu gy gn gn gy rd wh bk bu PR 6135 Meas Meas Supply Sense Sense Supply PR 5500 M M V S S V 1 2 3 3 3 4 5 3 3 Cable junction box The cable screen is connected to the load cell housing Screen Grounding terminal or screen clamping rail Equipotential bonding conductor Process Controller Maxxis 4 PR 5500 4 Device installation EN 56 Minebea Intec ...

Страница 59: ...out with a multimeter Note In the case of an external load cell supply voltage or use of an isolating unit the internal load cell supply is not relevant Measuring voltage 0 12 mV LC with 1 0 mV V 0 24 mV LC with 2 0 mV V 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 57 ...

Страница 60: ...e reacts symmetrically to 0 The internal supply is not connected Note The colors listed here apply for the Minebea Intec load cell and connection cables of type PR Color code bk Black bu Blue gn Green gy Gray rd Red wh White For additional information on the connection of load cells and cable junction boxes refer to the corresponding installation manuals gn gy rd wh bk bu PR 6135 Meas Meas Supply ...

Страница 61: ... x 400 and a CAPP1 320 x 420 The assignments of cable colors are listed in the relevant weighing platform operating instructions Cable screens should be connected to the screen clamping rail of the device If the measuring lines M M are screened these screens must be connected to the GNDA in the terminal block Cable screens should be connected to the grounding terminal or the screen clamping rail o...

Страница 62: ...th a 4 wire connection from Supply V to Sense S from Supply V to Sense S Meas Meas Supply Sense Sense Supply PR 5500 M M V S S V black blue red white 2 3 1 4 4 5 3 Screen Grounding terminal or screen clamping rail Equipotential bonding conductor Process Controller Maxxis 4 PR 5500 4 Device installation EN 60 Minebea Intec ...

Страница 63: ...or 4 5 5 PR 5500 12 digital inputs and outputs The plug in card has 4 passive opto decoupled inputs for process control The plug in card also has 4 relay outputs with potential free change over contacts for process control The card is inserted in the option 1 FB and or option 2 slot A maximum of 2 PR 5500 12 plug in cards can be installed 4 Device installation Process Controller Maxxis 4 PR 5500 M...

Страница 64: ...current 7 mA 24 V 3 mA 12 V Protection against incorrect polarity Input frequency Max 200 Hz 50 ratio Output Change over contact Max switching voltage UDC 30 V UAC 24 V Max switching current 1 A Switching frequency Max 0 5 Hz Potential isolation Inputs Yes via optocoupler Outputs Free relay change over contact Cables Screened Connect cable screen to the device Cable length Max 50 m Dimensions L W ...

Страница 65: ...al circuitry o o o Coding for option 1 and option 2 Terminal strip Insert the coding pin into the slot in the position marked in gray in the image Terminal Remove nip of the relevant coding nib 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 63 ...

Страница 66: ...ther information on terminal coding Example Connection for PR 5500 12 Digital inputs Grounding terminal or screen clamping rail UDC 24 V 0 5 A power supply unit Process Controller Maxxis 4 PR 5500 4 Device installation EN 64 Minebea Intec ...

Страница 67: ...4 5 5 2 Digital outputs PR 5500 12 Depicted Terminal coding and internal circuitry o o o 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 65 ...

Страница 68: ...ther information on terminal coding Example Connection for PR 5500 12 Relay control power output Inductive load for free wheel diode Grounding terminal or screen clamping rail UDC 24 V 0 5 A power supply unit The relay switches when the output is active true To protect the output circuit relays must be equipped with free wheel diodes Process Controller Maxxis 4 PR 5500 4 Device installation EN 66 ...

Страница 69: ...sistance must be 2 2 kΩ 1 kΩ 4 5 6 PR 5500 13 digital inputs and outputs The plug in card has 4 active opto decoupled inputs for process control The plug in card also has 4 relay outputs with potential free change over contacts for process control The card is inserted in the option 1 FB and or option 2 slot A maximum of 2 PR 5500 13 plug in cards can be installed 4 Device installation Process Cont...

Страница 70: ...requency Max 200 Hz Output Change over contact Max switching voltage UDC 31 V UAC 24 V Max switching current 1 A Switching frequency Max 0 5 Hz Potential isolation Inputs Jointly supplied via potential free voltage Outputs Free relay change over contact Cables Screened Connect cable screen to the device Cable length Max 50 m Dimensions L W H 60 106 22 mm Weight 70 g Process Controller Maxxis 4 PR ...

Страница 71: ...4 5 6 1 Digital inputs PR 5500 13 Depicted Terminal coding and internal circuitry o o o 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 69 ...

Страница 72: ...n gray in the image Terminal Remove nip of the relevant coding nib Note Refer to Chapter 5 2 3 3 for further information on terminal coding Example Connection for PR 5500 13 Digital inputs Grounding terminal or screen clamping rail Process Controller Maxxis 4 PR 5500 4 Device installation EN 70 Minebea Intec ...

Страница 73: ...4 5 6 2 Digital outputs PR 5500 13 Depicted Terminal coding and internal circuitry o o o 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 71 ...

Страница 74: ...ther information on terminal coding Example Connection for PR 5500 13 Relay control power output Inductive load for free wheel diode Grounding terminal or screen clamping rail UDC 24 V 0 5 A power supply unit The relay switches when the output is active true To protect the output circuit relays must be equipped with free wheel diodes Process Controller Maxxis 4 PR 5500 4 Device installation EN 72 ...

Страница 75: ... The load resistance must be 2 2 kΩ 1 kΩ 4 5 7 PR 5500 17 digital inputs and outputs The plug in card has 6 passive opto decoupled inputs and 8 passive opto decoupled outputs for process control All inputs and outputs have a common GND The card is inserted in the option 1 FB and or option 2 slot A maximum of 2 PR 5500 17 plug in cards can be installed 4 Device installation Process Controller Maxxi...

Страница 76: ...4 V 3 mA 12 V Number of outputs 8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 Output supply voltage Max 24 V 10 external to connector Output voltage drop I_Load 55 Ω 1 V output conducting Output max switching cur rent 25 mA Signals GND common for all inputs and outputs Potential isolation Yes via optocoupler Cables Screened Connect cable screen to the device Cable length Max 50 m Dimensions L W H 52 52 19 mm ...

Страница 77: ...4 5 7 1 Digital inputs PR 5500 17 Depicted Terminal coding and internal circuitry o o o 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 75 ...

Страница 78: ...age Terminal Remove nip of the relevant coding nib Note Refer to Chapter 5 2 3 3 for further information on terminal coding Example Connection for PR 5500 17 Digital inputs Grounding terminal or screen clamping rail Power supply unit UDC 24 V 0 5 A Process Controller Maxxis 4 PR 5500 4 Device installation EN 76 Minebea Intec ...

Страница 79: ...Example Connection for PR 5500 17 Digital inputs without potential isolation PR 5500 17 PLC Power supply 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 77 ...

Страница 80: ...Example Connection for PR 5500 17 Digital inputs with potential isolation PR 5500 17 PLC Power supply Process Controller Maxxis 4 PR 5500 4 Device installation EN 78 Minebea Intec ...

Страница 81: ... 1 and option 2 Terminal strip Insert the coding pin into the slot in the position marked in gray in the image Terminal Remove nip of the relevant coding nib Note Refer to Chapter 5 2 3 3 for further information on terminal coding 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 79 ...

Страница 82: ...th free wheel diodes 4 5 8 ProiBus DP interface The ProiBus DP interface card has the type designation PR 1721 61 Communication protocols and syntax comply with the ProiBus DP standard to IEC 61158 with transfer rates up to 12 Mbit s Connection to the ProiBus is established using the 9 pin D Sub female connector on the back of the device The card is inserted in the Option 1 FB slot see Chapter 5 2...

Страница 83: ...mplemented via the integrated terminating resistor in the ProiBus plug Cable type ProiBus special color violet screened twisted pair cable Cable impedance 150 Ω Cable length The max distance of 200 m can be extended at 1 5 Mbit s by means of an additional repeater Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certiicates Proibus test center Comdec in Germany and PNO Proibus User Organization Ind...

Страница 84: ...cription Housing S Screen 1 Not connected 2 Not connected 3 RxD TxD P positive ac cording to RS 485 specii cation Red Send receive data Data core B D P 4 if required RTS Request To Send only when using a repeater 5 DGND Insulated GND to RS 485 side 6 VP Insulated power supply 5 V to RS 485 side 7 Not connected 8 RxD TxD N negative ac cording to RS 485 specii cation Green Send receive data Data cor...

Страница 85: ...escription Comments Of Module is not initialized No power Module has the status SETUP or NW_INIT Constant green Module is initialized Normal operation Constant red Exception error Module has the status EXCEPTI ON The exception error monitoring system closes all open connec tions to the module 4 5 9 DeviceNet interface The DeviceNet interface card has the type designation PR 1721 64 The ieldbus car...

Страница 86: ...rter Bus termination 120 Ω at the cable ends Bus load 33 mA UDC 24 V Cable type DeviceNet color petrol green 2x2 twisted pair screened Cable impedance 150 Ω Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certiicates Compatible with DeviceNet speciication Vol 1 2 0 Vol 2 2 0 ODVA Certiicate according to conformity test software version A 12 Industry compatible CE UL and cUL Note The EDS ile is sto...

Страница 87: ...ion Description NS Network status LED MS Module status LED Network status NS LED status Description Comments Of Module is oline No power Constant green Module is online There are one or more connections 1 Hz lashing green Module is online No connections Constant red Critical connection error 1 Hz lashing red One or more connections has excee ded the connection time limit Flashing red green in alte...

Страница 88: ... lashing green Missing or incomplete coniguration The device must be set up again Constant red Exception error Module has the status EXCEPTI ON The exception error monitoring system closes all open connec tions to the module 1 Hz lashing red Error that can be correc ted Flashing red green Self test running Process Controller Maxxis 4 PR 5500 4 Device installation EN 86 Minebea Intec ...

Страница 89: ...4 5 9 2 Connection diagram for a master with three slaves PR 5500 receives 33 mA from the DeviceNet bus supply 4 Device installation Process Controller Maxxis 4 PR 5500 Minebea Intec EN 87 ...

Страница 90: ...ding to IEC 62026 EN 50325 Max 64 station nodes 128 I O bits and 16 32 bit words Coniguration CSPP ile 0x0608_Maxxis_4_1 00_en CSPP Potential isolation Yes optocoupler and DC DC converter Bus termination 110 Ω at the cable ends Bus load 100 mA Cable type 2x2 screened twisted pair Cable length 100 m 10 Mbps 1200 m 156 kbps Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certiicates Type ABCC CCL CC...

Страница 91: ...10 1 LEDs Identii cation Description RUN LED sequence ERR LED error Sequence RUN LED status Description Comments Of Module is oline No network connection No power Constant green Module is online Network connection exists Normal operation Constant red Exception error Module has the status EXCEPTI ON The exception error monitoring system closes all open connec tions to the module 4 Device installati...

Страница 92: ...nnecting circuitry with transfer rates of 10 and 100 Mbit s The card is inserted in the Option 1 FB slot see Chapter 5 2 3 Technical data Description Data Internal connection Pin strip 50 pin External connection One RJ 45 socket PR 1721 66 or two standard RJ 45 sockets PR 1721 76 in the module cover Transfer rate 10 Mbit s and 100 Mbit s Auto detection 10 100 HalfDX FullDX Protocol ProiNet I O Con...

Страница 93: ...ice The current ile is also available to download online http www minebea intec com Note Fieldbus parameters Recommendation for a Siemens S7 for example Fieldbus slave setting Use DHCP on as per the default settings and activate the master as a DHCP server W Allocate IP adr via IO controller NOTICE Slave master device names A unique device name must be assigned out of the master This name is given...

Страница 94: ...ule status MS LED status Description Comments Of Module is not initialized No power Module has the status SETUP or NW_INIT Constant green Module is initialized Normal operation 1 Hz lashing green Error after test Error occurred after test 2 Hz lashing green This is used for node identiication in the network Constant red Exception error Module has the status EXCEPTI ON The exception error monitorin...

Страница 95: ...green Activity There is an Ethernet connection Communication is available PR 1721 76 Identii cation Description NS Network status LED MS Module status LED grn Green lashes when there is data traic activity yel Yellow lights up when there is an existing connection link Network status NS LED status Description Comments Of Module is oline No power No connection to the I O control ler Constant green M...

Страница 96: ... lashing red Coniguration error Expected identiication deviates from the available identiication Module status MS LED status Description Comments Of Module is not initialized No power Module has the status SETUP or NW_INIT Constant green Normal operation Module no longer has the status NW_INIT 1 Hz lashing green Diagnostic event Diagnostic event s is are running Exception error Module has the stat...

Страница 97: ...21 67 or two standard RJ 45 sockets PR 1721 77 in the module cover Transfer rate 10 Mbit s and 100 Mbit s Auto detection 10 100 HalfDX FullDX Protocol EtherNet IP Connection mode Network Coniguration EDS ile PR 1721 67 sag_5500_ethernetip eds PR 1721 77 min_5500_ethernetip eds Potential isolation Yes Cable type Twisted pairs screened e g patch cable CAT5 Autolink stra ight or crossover Cable imped...

Страница 98: ... LED Network status NS LED status Description Comments Of Module is oline No power No IP address Constant green Module is online One or more connections exist CIP class 1 or 3 1 Hz lashing green Module is online No connection Constant red Critical connection error Duplicate IP address 1 Hz lashing red One or more connections has excee ded the connection time CIP class 1 or 3 Module status MS LED s...

Страница 99: ...atus Description Comments Of Module has no connecti on No connection No communication Constant green Module has a connection There is an Ethernet connection No communication Flickering green Activity There is an Ethernet connection Communication is available PR 1721 77 Identii cation Description NS Network status LED MS Module status LED grn Green lashes when there is data traic activity yel Yello...

Страница 100: ...s Description Comments Of Module is oline No power Constant green Normal operation Controlled by a scanner run state Flashing green Idle No coniguration Scanner is in the idle state Constant red Exception error Module has the status EXCEPTI ON Severe error etc Flashing red Error that can be correc ted The module is conigured but the sa ved parameters are diferent from tho se being used Process Con...

Страница 101: ...time The device is equipped with a lithium battery for backing up the time calendar chip If the voltage drops below the speciied minimum or in case of defect the battery must be replaced by Minebea Intec customer service or by an equivalent trained technician For disposal information see Chapter 6 For battery lifespan see Chapter 7 3 1 If the battery needs to be changed this is shown on the displa...

Страница 102: ...nance Shutdown Power of the device is disconnected from any power sources all LEDs have gone out 5 2 3 2 Optional and ieldbus cards 1 Note If an optional card is to be replaced with a ieldbus card the mounting plate 1 must be rotated Plug all the connectors back in and switch the device back on Once the plug in cards have been replaced the device will detect them automatically Process Controller M...

Страница 103: ...rd has not been installed WP A PR 5500 W1 Weighing elec tronics Slot for WP A in this case Internal weighing elec tronics 5 2 3 3 Terminal coding The relevant plug connections will be coded when delivered according to the combinations speciied when placing the order The plug connections will only need to be coded if plug in cards are supplied subsequently The coding position for each of the plug i...

Страница 104: ...p of the old device must also be connected to the new device CAUTION The SD card is a ixed component of the device The SD card should only be removed together with the SIL chip during servicing The SD card may not be used for data transfers 4 Remove nip of the corresponding coding nib 5 from the terminal 6 5 Re insert the terminal 6 into the terminal strip 4 1 To back up the data on the device ont...

Страница 105: ...e STOP and EXIT keys at the same time to trigger a cold start for presets see System setup Operating parameters in the PR 5500 operating instructions WP A Max 3000g d 0 01g 0 0 g g 0g 3000g SD card don t belong to this device SD card don t belong to this device Accept SD card without updating software Use SD card to update the software Select this function if the software from the SD card is being...

Страница 106: ...ed WP A Max 3000g d 0 01g 0 0 g g 0g 3000g No database found Do you want to restore the last saved database from the SD card Yes No A selection window opens if no database ile is found in the directory 7 Press the Yes soft key to restore the database from the faulty device on the replacement device 8 For further settings refer to System maintenance Restore SD card in the PR 5500 operating instruct...

Страница 107: ...sorted municipal waste so that it can then be recycled Before disposing of or scrapping the product any batteries should be removed and taken to a suitable collection point Please see our T Cs for further information Service addresses for repairs are listed in the product information supplied with the product and on our website www minebea intec com We reserve the right not to accept products that...

Страница 108: ...rent number Is increment according to the year group table of Minebea Intec 7 3 General data The following characteristics are valid after a warm up time of at least 60 minutes reference temperature 23 C 7 3 1 Backup for date time The lithium battery for backing up the date time chip is activated before the instrument leaves the factory Device continuously connected to mains voltage up to 10 years...

Страница 109: ...bient temperature veriiable 10 40 C Power on temperature 0 C Limits for storage transport 20 70 C Moisture 95 non condensing acc to IEC 60068 2 Protection class Front IP65 back IP20 Altitude 2000 m 7 4 2 Electromagnetic Compatibility EMC All data in compliance with NAMUR NE 21 EN 45501 and EN 61326 High frequency electromagnetic ields 80 3000 MHz EN 61000 4 3 10 V m Housing Electrostatic discharge...

Страница 110: ... 2 kg Shipping weight 3 1 kg 7 6 Use in legal metrology 7 6 1 Documentation relating to calibration on the CD included The documents and manuals listed in the appendix see Chapter 8 1 can be found on the PR 5500 CD 7 6 2 Further information For information about the signiicance of the CAL switch to be sealed see Chapter 4 4 1 and Commissioning Overwrite protection CAL switch in the PR 5500 operati...

Страница 111: ...035 2 Declaration of Conformity MDC17004 3 Parts Certiicate PTB DE 18 PC PTB002 4 Certiicate of Conformance NTEP 18 029 5 EU type examination certiicate NMi T11379 The documents listed in the table can be found on the PR 5500 CD 8 Appendix Process Controller Maxxis 4 PR 5500 Minebea Intec EN 109 ...

Страница 112: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com ...

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