DLC600
USER MANUAL
w w w . m i n a r i k d r i v e s . c o m
DLC Series
Страница 1: ...DLC600 USER MANUAL w w w m i n a r i k d r i v e s c o m DLC Series...
Страница 2: ...this document may be reproduced or transmitted in any form without written permission from Minarik Drives The information and technical data in this document are subject to change without notice Mina...
Страница 3: ...N G S Text in gray boxes denote important safety tips or warnings Please read these instructions carefully before performing any of the procedures contained in this manual It is possible for a drive...
Страница 4: ...10 Section 5 Operation 12 Feedback Device Selection 12 Select Switches 13 Line Voltage Switch SW501 13 Encoder Power Supply Voltage SW502 DIP Switch 1 14 Feedback Device Selection SW502 DIP Switches 2...
Страница 5: ...ettings and Exit the Programming Mode 23 Set the Speed 24 Programming Examples 25 Section 8 Leader Follower Applications 31 Leader Follower Example Using A Leader Encoder 33 Leader Follower Example Us...
Страница 6: ...gure 6 DLC600 Connections 11 Figure 7 SW501 Line Voltage Switch 13 Figure 8 SW502 DIP Switch 1 Encoder Power Supply Voltage 14 Figure 9 SW502 DIP Switches 2 and 3 Feedback Device Selection 15 Figure 1...
Страница 7: ...then generates an analog voltage to the speed control to corect for any difference between the the DLC600 reference frequency and the motor feedback frequency The DLC600 also counts the motor transduc...
Страница 8: ...put Frequency Range 0 500 kHz Analog Output Voltage Range 0 10 VDC Standard Gate Time 1 second Power Supply Voltage for Feedback Devices 5 VDC or 12 VDC 10 mA max Speed Regulation 0 05 of set speed Fe...
Страница 9: ...3 DLC Series Section 3 Dimensions Figure 1 DLC600 Dimensions ALL DIMENSIONS IN INCHES MILLIMETERS E 0 85 22 3 75 95 1 73 44 2 13 54 4 53 115 3 38 86 0 25 6...
Страница 10: ...anufactured by other companies may require hookup procedures that differ from those given in this manual Contact your local Minarik Drives distributor for assistance WARNING Protect the control from d...
Страница 11: ...ut a rectangular hole in the panel 1 78 inches 45 mm and 3 38 inches 86 mm wide Figure 2 Panel Cutout CUTOUT AREA BOUNDED BY DASHED LINES PANEL 1 78 45 3 38 86 Step 2 Slide the DLC600 into the panel o...
Страница 12: ...Series Step 3 Insert the two mounting brackets into each side of the DLC600 case Figure 4 Inserting the Brackets E Step 4 Secure the DLC600 to the panel using the bracket screws Figure 5 Secure the D...
Страница 13: ...with circuit elements Do not disconnect any of the motor leads from the drive unless power is removed or the drive is disabled Opening any one motor lead while the drive is running may destroy the dri...
Страница 14: ...rive end If noise is generated by a device on the drive ground the shield at the end away from the drive Do not ground both ends of the shield If the drive continues to pick up noise after grounding t...
Страница 15: ...ect the line voltage to these terminals The DLC600 is ON when power is applied to these terminals Always provide a positive disconnect to shut down the DLC600 in case of an emergency Do NOT apply powe...
Страница 16: ...o common C to inhibit the DLC600 The DLC600 output will drop to the MIN trim pot setting Remove the short to resume operation Refer to Figure 6 on page 11 Frequency Terminal Fin The DLC600 can be used...
Страница 17: ...MINARIK DRIVES SOUTH BELOIT IL 61080 www minarikdrives com G L1 L2 S1 S2 Fin IN C INH AC VOLTAGE NON REGENERATIVE DRIVE REGENERATIVE DRIVE XP AC DRIVE EARTH GND COMMON SIGNAL 5 VDC or 12 VDC FROM WIP...
Страница 18: ...s monitoring a driven shaft and not the motor armature shaft This shaft is running at speeds as low as 1 RPM The selected feedback device must produce at least 600 PPR EXAMPLE 2 Consider an applicatio...
Страница 19: ...is removed Line Voltage Switch SW501 The slide switch on the left rear of the DLC600 Figure 7 is the voltage switch Set this switch to the left position for 115 VAC input or to the right for 230 VAC i...
Страница 20: ...5 VDC source or to ON for a 12 VDC source If using a device that does not need to be powered by the DLC600 set to OFF The power supply voltage has a maximum current of 10 mA Figure 8 SW502 DIP Switch...
Страница 21: ...cal pickup hall sensor proximity switch or an open collector transducer set DIP switch 2 to ON and 3 to OFF If a magnetic pickup is used set DIP switch 2 to OFF and 3 to ON Figure 9 SW502 DIP Switches...
Страница 22: ...normal operation set DIP switch 4 to OFF and 5 to ON If an external reference signal is used set DIP switch 4 to ON and 5 to OFF The external reference is only used in Leader Follower applications Fig...
Страница 23: ...decrease with CCW rotation Use a non metallic screwdriver for calibration Each trim pot is identified on the printed circuit board Calibrate the drive for use with the DLC600 The purpose is to optimiz...
Страница 24: ...N pushbuttons to set this digit to zero G Press ENTER once The least significant digit the rightmost numeral will blink H Use the UP and DOWN pushbuttons to set this digit to zero I Press ENTER once t...
Страница 25: ...correlates the digital speed set at the DLC600 with the speed in RPM desired at the feedback shaft The SSF equation is where Speed Entry Shaft RPM PPR The SSF range is 3 through 9999 and the factory...
Страница 26: ...speed displayed by the DLC600 with the speed at the feedback shaft The DSF equation is where Speed Display Shaft RPM PPR The DSF range is 3 through 9999 and the factory setting is 50 speed displayed...
Страница 27: ...range is 0 5 3 seconds The gate time equation is shown below Decimal Point Location The decimal point location number fixes the decimal point within the DLC600 display The DLC600 may be set for no de...
Страница 28: ...any number is flashing remove AC power and repeat steps 1 and 2 Viewing the Programming Screens The programming screens are identified by the position of the decimal point displayed one decimal indica...
Страница 29: ...1 2 3 4 6 Press the UP and DOWN pushbuttons until you reach the desired display scaling factor 7 Press ENTER until their are four decimal points displayed e g 1 2 3 4 8 Press the UP and DOWN pushbutt...
Страница 30: ...TER once The third digit from the left will blink 6 Use the UP and DOWN pushbuttons to set the desired value for this digit 7 Press ENTER once The least significant digit will blink 8 Use the UP and D...
Страница 31: ...eed and display be equal to the speed entry Calculate the program parameters Solution PPR 30 given in example Shaft RPM 100 arbitrarily chosen Speed Entry 100 same as Shaft RPM Speed Display 100 same...
Страница 32: ...PPR 60 given in example Shaft RPM 100 arbitrarily chosen Speed Entry 100 same as Shaft RPM Speed Display 100 same as Shaft RPM SSF 50 DSF 50 Gate Time 1 second The PPR in this example is larger than t...
Страница 33: ...10 for 10 miles per hour arbitrarily chosen Speed Display 10 same as Speed Entry Shaft RPM Need to calulate by converting 10 miles per hour into RPMs NOTE Circumference of pulley 2 radius 2 4 inches 4...
Страница 34: ...24 Gate Time 0 48 seconds 0 5 seconds Adding a decimal point widens the input range the range of settings from 0 to maximum increases the gate time and decreases the rounding error to the nearest dig...
Страница 35: ...Shaft RPM Speed of high speed shaft If geared shafting is running at 10 RPMs Speed Entry then high speed shaft is running at 400 RPMs 10 x 40 1 Gear Ratio SSF 2 5 3 DSF 2 5 3 Gate Time 0 05 seconds Th...
Страница 36: ...5 Gate Time 0 5 seconds This is much more acceptable Note that there is no error due to rounding here because the SSF and DSF came out to be whole numbers Speed Entry 3000 Shaft RPM PPR Speed Display...
Страница 37: ...600 must not exceed 500 kHz This will limit the speed set value to to 5000 or less 500 000 10 50 000 however the DLC600 only uses 4 digits Thus the maximum is 5000 The display can be set to read the s...
Страница 38: ...h NOTE For this example if the set speed is 100 the motor will follow at 100 of the lead motor s speed If the set speed is 50 the motor will follow at 50 of the lead motor s speed The DLC600 will disp...
Страница 39: ...speed scale factor is 200 FR Set Speed FM FR calculated in step 1 FM calculated in step 2 Desired leader follower speed ratio expressed as a percentage For example if you want the follower to run at...
Страница 40: ...RUN STOP SWITCH OPEN TO RUN CLOSE TO STOP MODEL DLC600 INPUT 115 230V AC 50 60 Hz 50 mA MINARIK DRIVES SOUTH BELOIT IL 61080 www minarikdrives com G L1 L2 S1 S2 Fin IN C INH AC LINE VOLTAGE EARTH GND...
Страница 41: ...er to Figure 12 on page 38 If the leads are longer than 12 inches 30 cm it is recommended ot use shielded leads If shielding is not practical twist all logic leads with themselves to minimize induced...
Страница 42: ...alculate the follower motor feedback frequency FM using the following formula FM In this example assume the lead motor speed is 1800 RPM The leader SSF in this example is 100 Thus FM As noted earlier...
Страница 43: ...LC600 to 100 Although any you can set whatever DSF value you d like setting it to 100 removes the need to correlate the DSF value with system speed 5 Enter the follower speed setting as a percentage o...
Страница 44: ...SW501 T501 G SW502 5 4 IN T EXT SW502 5 4 IN T EXT 3 2 1 3 2 1 115 230 Y501 IC503 OPT O 12 MA G MIN OUT MAX OUT P502 P501 C Fin E E IC502 1 SW501 T501 OPT O 12 MA G P502 P501 Fin 1 SW501 T501 MOTOR D...
Страница 45: ...low if the oscillation is gradual or too high if the oscillation is rapid 2 The drive may be incorrectly calibrated Check that the acceleration deceleration and IR Comp trim pots are at their minimum...
Страница 46: ...ed and properly grounded at the DLC600 end The motor is running at a fixed difference below set speed 1 There may be an electromechanical defect in the pickup or sensor or a break in the pickup or sen...
Страница 47: ...of Liability In the event of any claim for breach of any of Minarik Drives s obligations whether expressed or implied and particularly of any other claim or breach of warranty contained in Paragraph...
Страница 48: ...www minarikdrives com 14300 DE LA TOUR DRIVE SOUTH BELOIT IL 61080 800 MINARIK 250 0316 Rev 5...
