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Published Manual Number/ECN: MT30M4G1AE/92097N

•  Publishing System: TPAS
•  Access date: 10/16/2000
•  Document ECN's: Exact

Technical Reference—

System 7 Washer Extractors

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Содержание System 7

Страница 1: ...ber ECN MT30M4G1AE 92097N Publishing System TPAS Access date 10 16 2000 Document ECN s Exact Technical Reference System 7 Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ...cluding the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or s...

Страница 3: ... Three Compartment Flushing Supplies MSOP0803CE 90091V 37 Section 4 Operation 38 Normal Operation of System 7 Washer Extractors MSOP0802AE 89372V 45 Section 5 Troubleshooting 46 Testing the Inputs Outputs and Display on M4G M5G and M6G Washer Extractors MSTS0801AE 89462V 53 Section 6 Service and Maintenance 54 Preventive Maintenance Lubrication MSSM0705AE 90066V 56 Drive Train Service MSSM0706AE 9...

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Страница 5: ...B22FM900054 90327N B22FM900054 90327N BMP900054 90327N 1 ...

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Страница 7: ...oints brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXP...

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Страница 9: ... In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machi...

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Страница 11: ...Section 1 Foreword 7 ...

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Страница 13: ...MSOP0501AE 84132V 1 of 1 9 ...

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Страница 15: ...Section 2 Installation 11 ...

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Страница 27: ...Section 3 Functional Description 23 ...

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Страница 33: ...ntify Configuration and Software Version The software configuration and version code can be read from the EPROM label on the microprocessor board or from the display on the control panel in either the Manual or Auto mode The microprocessor board is located on the inside bottom of the electrical control box in 42026M6G and all M7G models and behind the control panel in all other SYSTEM 7 models To ...

Страница 34: ...mula is not in progress and the machine is not in Manual mode To view the count of a particular formula set the FABRIC SELECTION switch to Other Fabrics and scroll to the desired formula with the SELECT PROGRAM button Press the OVERSUDS button The Program Number window shows the program number selected while the Program Time Remaining and Machine Status windows together show the number of time the...

Страница 35: ... S4 S5 S6 Switch S4 in the ON position activates Split Fill Configuration System 7 Control only Set switch S5 to ON in Q6G models otherwise these models will skip drain speed and try to enter extract from wash speed This will overload or perhaps stall the extract motor and likely cause it to fail Set switch S5 to OFFin Q4G models otherwise these models will skip E1 extract speed and try to enter E...

Страница 36: ... to allow full activation of injected chemicals especially sour softener In these areas switch 4 on the processor board DIP switch may be set ON to allow the introduction of split water rather than cold whenever a fill is desired B B SYSTEM 7 MICROPROCESSOR SOFTWARE MSFD0802AE 8946DV 4 of 5 32 ...

Страница 37: ...Soil 52 min 4 Towels and Uniforms 40 min Towels and Personal Work 46 min Wipes 51 min Socks and T shirts 44 min Family Wash White Goods 41 min Medium Soiled White Goods 38 min Bed Bath Linen 41 min 5 Bedspreads and Blankets 28 min Pads and Diapers 45 min Stain Treatment 406 min Floor Mops 34 min Family Wash Colored Goods 38 min Medium Soiled Colored Goods 38 min Wipes Kitchen 51 min 6 Colored Tabl...

Страница 38: ...c Uniforms 38 min Colored Shirts 39 min Lightly Soiled Colored Goods 32 min Work Clothes Heavy Soil 50 min 4 Towels and Uniforms 41 min Towels and Personal Work 46 min Wipes 53 min Socks and T shirts 45 min Family Wash White Goods 42 min Medium Soiled White Goods 39 min Bed Bath Linen 38 min 5 Bedspreads and Blankets 29 min Pads and Diapers 47 min Stain Treatment 40 min Floor Mops 35 min Family Wa...

Страница 39: ...oft 3 C R Sour 7 C L 7 C L Sour Starch Starch Rinse 6 31 31 6 31 6 6 Extract Ï COMMERCIAL WASHER EXTRACTOR 05 FORMULA STEP 01 Std Wash 02 White Goods Lt Soil 03 Colored Goods Lt Soil 04 White Goods Med Soil 05 Colored Goods Med Soil 06 White Goods Hvy Soil 07 Colored Goods HvySoil Flush Flush Suds 8 H L 7 H L 7 H L 10 H L 10 H L Carryover 7 H Flush 2 H 2 H Suds 7 H L 7 H L Bleach 7 H C 7HC Carryov...

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Страница 41: ...Section 4 Operation 37 ...

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Страница 49: ...Section 5 Troubleshooting 45 ...

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Страница 57: ...Section 6 Service and Maintenance 53 ...

Страница 58: ...terioration every 4 months Ê MAIN BEARING HOUSING Lubrication Procedures The main bearing housing is the only machine component requiring regular lubrication DANGER TURN MACHINE OFF AND LOCK SERVICE POWER OFF AT EXTERNAL DISCONNECT BEFORE PROCEEDING THIS WILL PREVENT POSSIBLE BODILY INJURY CAUSED BY ELECTRICAL SHOCK OR ACTUATION OF WASHER MECHANISMS 1 Remove console top by prying out the four plug...

Страница 59: ...unction Ï Lubrication Specifications Component Lubricant Type Amount of Lubricant Main Bearing Housing High quality SAE 30 heavy duty oil non detergent if possible 22 ounces Support Bolt Inspection Inspect Main Bearing support bolts Figure 1 for tightness Foundation Bolts Inspect six foundation bolts for tightness Two foundation bolts are located within machine console It is most im portant to ins...

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Страница 74: ...will be whatever is com manded in the washing program WAIT commands will be ignored unless the machine has desired to inject less than two seconds before When several washer extractors desire chemicals simultaneously it is the central chemical injection systems re sponsibility to decide which machine will receive chemicals first It is also the central chemical injection systems respon sibility to ...

Страница 75: ...Section 7 Appendices 71 ...

Страница 76: ...f the full load current UNSAFE OPERATION AND MACHINE DAMAGE HAZARDS Correct fuse must be used An extract motor may take up to two minutes to accelerate the basket to full speed during which time the motor draws nearly locked rotor current All motors on dryers and mem brane presses may run at the same time requiring fusing for the whole group NEVER use fuses other than those specified in the tables...

Страница 77: ...maller wire even though its current carrying capacity may be greater than the re quired fuse may cause voltage drops thereby reducing starting torque A 5 voltage drop causes motor to produce only 90 of its rated torque The voltage drop is greatest the instant the motor is energized thus when highest torque is required Never use wire of a smaller size than called for by the external fuse and wire s...

Страница 78: ...ron FRN up to 250V FRS 250 to 600V or similar lag type fuses CORRECT FUSE MUST BE USED Never use fuses other than those specified Extract mo tor may take up to two minutes to fully accelerate basket during which time motor draws nearly locked rotor current NOTE 3 Use wire size shown for runs up to 50 feet 15 meters Use next larger size for runs 50 to 100 feet 15 to 30 meters Use wire two sizes lar...

Страница 79: ...milar lag type fuses CORRECT FUSE MUST BE USED Never use fuses other than those specified Extract mo tor may take up to two minutes to fully accelerate basket during which time motor draws nearly locked rotor current NOTE 3 Use wire size shown for runs up to 50 feet 15 meters Use next larger size for runs 50 to 100 feet 15 to 30 meters Use wire two sizes larger for runs greater than 100 feet 30 me...

Страница 80: ...mann Fusetron FRN up to 250V FRS 250 to 600V or similar lag type fuses CORRECT FUSE MUST BE USED Never use fuses other than those specified Extract mo tor may take up to two minutes to fully accelerate basket during which time motor draws nearly locked rotor current NOTE 3 Use wire size shown for runs up to 50 feet 15 meters Use next larger size for runs 50 to 100 feet 15 to 30 meters Use wire two...

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