Milnor 48040F7 Series Скачать руководство пользователя страница 1

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Published Manual Number/ECN: MPI4840FAE/2004036N

• Publishing System: TPAS
• Access date: 1/19/2004
• Document ECN's: Exact

Installation and Service—

48040F7x

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Содержание 48040F7 Series

Страница 1: ...al Number ECN MPI4840FAE 2004036N Publishing System TPAS Access date 1 19 2004 Document ECN s Exact Installation and Service 48040F7x PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ...ublishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or section See th...

Страница 3: ...P020035 2002226V 27 Avoiding Damage from Allied Remote Chemical Delivery Systems BIWUUI03 20030306 32 About the Forces Transmitted by Milnor Washer Extractors BIWUUI02 20001108 35 Chapter 2 Service and Maintenance 36 Service Connections BIIFUI01 20020911 39 Preventive Maintenance BIIFUM01 20030311 47 Fastener Torque Requirements MSSM0101CE 9906AV 66 Servicing Disc Brakes BIEUUM01 20030123 69 Secti...

Страница 4: ...Installation BMP020047 2002226V 123 3 4 Inch Dump Valve Assembly BMP800228 2002226V 125 Air Chamber Pressure Switch BMP020048 2002226V 126 Float Chamber BMP020049 2002226V 128 Water Level Switch Assembly BMP800186 2002226V 129 Section 6 Chemical Supply Assemblies 130 Soap Chute BMP020040 2002226V 133 Peristaltic Supply BMP020041 2003444V 135 Section 7 Pneumatic Assemblies 136 Pneumatic Schematic B...

Страница 5: ...Chapter 1 Installation 1 ...

Страница 6: ...equipment and facility require that personnel are familiar with all functional and safety aspects of the machine ensure safety devices installed on the machine are in place and properly maintained ensure all machine parts and assemblies are properly maintained Ë Laundry Facility Provide a supporting floor that is strong and rigid enough to support with a reasonable safety factor and without undue ...

Страница 7: ...nel equipment and facility require that personnel are familiar with all functional and safety aspects of the machine ensure safety devices installed on the machine are in place and properly maintained ensure all machine parts and assemblies are properly maintained Ë Laundry Facility Provide a supporting floor that is strong and rigid enough to support with a reasonable safety factor and without un...

Страница 8: ...uired to isolate hot surfaces Ê Additional Hazards During Tilting Machine Maintenance CRUSH SEVER HAZARD Tilting mechanisms can crush or sever parts of your body caught in them Install the safety stands before performing maintenance under a tilted ma chine NEVER test or operate manually or automatically any machine function with any portion of a person s body under the tilted machine even if the s...

Страница 9: ...uired to isolate hot surfaces Ê Additional Hazards During Tilting Machine Maintenance CRUSH SEVER HAZARD Tilting mechanisms can crush or sever parts of your body caught in them Install the safety stands before performing maintenance under a tilted ma chine NEVER test or operate manually or automatically any machine function with any portion of a person s body under the tilted machine even if the s...

Страница 10: ...nd used to support the machine during servicing Read all safety instructions before performing maintenance Tall safety stands Tall safety stands Short safety stands 48032 48036 52038 and 72044 dual pivot tilting washer extractor models All except J2N models 64040 64042 64046 72046 72058 and 72075 single pivot tilting washer extractor models J2N models Centrifugal extractor models Short safety stan...

Страница 11: ...Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020028 2002226V Sheet 1 of 3 Guards Covers 48040F7J F7B F7N F7W 1 1 DOOR PANEL A DOOR PANEL A DOOR PANEL A 4 3 IF 5 COMPARTMENT SUPPLY DOOR PANEL B 2 1 7 ...

Страница 12: ...Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020028 2002226V Sheet 2 of 3 Guards Covers 48040F7J F7B F7N F7W DOOR PANEL A 1 5 6 7 8 10 3 PLACES 11 12 9 9 STEAM INLET COVER TILT FOOTGUARD F7N F7B ONLY SEE BMP020037 8 ...

Страница 13: ...uards Covers BMP020028 2002226V Sheet 3 of 3 ASSEMBLIES A GHG48001 INSTL GEN HOUSE ASSY 4840F B GHG48002 INSTL TILT FOOTGUARD 4840F COMPONENTS all 1 A48 22110 ASSY COSM DOOR PNL A 4840F all 2 A48 22110B ASSY COSM DOOR PNL B 4840F all 3 A48 22110C ASSY COSM DOOR PANL C 4840F all 4 02 22115A COSM PLASTIC SOAP CHUTE PNL all 5 W3 E0606S WELD SHUTTLE SEALED J BOX all 6 03 E0606W COVER M6 SHUTTLE J BOX ...

Страница 14: ...Placard Use and Placement 48040F7J F7W 6836F5J F5W Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 REAR VIEW REAR VIEW RIGHT VIEW FRONT VIEW LEFT VIEW LEFT VIEW 30 10 20 50 40 30 ON STEAM PIPE IF EQUIPPED 10 ...

Страница 15: ...In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020115 2003444V Sheet 2 of 2 ASSEMBLIES none COMPONENTS All 10 01 10631A NPLT SHELL FRT WARN NOTILT TCATA All 20 01 10699A NPLT SERV HZRD PLYEST TCATA All 30 01 10377A NPLT ELEC HAZARD LG TCATA All 40 01 1068...

Страница 16: ...are shown If Aluminum Placard Mounting holes are provided on machine Use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 ISO Placards shown on this page Safety Placard Use and Placement ISO 48040F7J F7W 6836F5J F5W REAR VIEW REAR VIEW RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW LEFT VIEW LEFT VIEW 20 30 20 40 30 10 20 50 ON STEAM PIPE IF EQUIPPED 12 ...

Страница 17: ...n the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020116 2003444V Sheet 2 of 2 ASSEMBLIES none COMPONENTS All 10 01 10631X NPLT WE1 NONTILT WARNGS FRT All 20 01 10628X NPLT NONTILT W E WARNING SIDE All 30 All 40 All 50 01 10375 NPLTE WARNING 2X2 0...

Страница 18: ...fety Placard Use and Placement 48040F7B F7N 6836F5N Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 10 30 20 30 40 ON STEAM PIPE 50 80 20 70 60 20 RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW LEFT VIEW LEFT VIEW 14 ...

Страница 19: ...tem numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020125 2003444V Sheet 2 of 2 ASSEMBLIES none COMPONENTS All 10 01 10583A NPLT 64 72 W E WARN FRT TCATA All 20 01 10630A NPLT TILT CRUSH HAZARD TCATA All 30 01 10377A NPLT ELEC HAZARD LG TCATA All 40 01 10685A NPLT BURN HAZARD WARN TCATA STEAM INLET ONLY All 50 01 10648A NPL...

Страница 20: ...lacards are shown If Aluminum Placard Mounting holes are provided on machine Use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 ISO Placards shown on this page Safety Placard Use and Placement ISO 48040F7B F7N 6836F5N RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW LEFT VIEW LEFT VIEW 10 20 60 30 20 30 20 50 40 STEAM ONLY 16 ...

Страница 21: ...to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020126 2003444V Sheet 2 of 2 ASSEMBLIES none COMPONENTS All 10 01 10629X NPLT WE1 TILT WARNINGS FRT All 20 01 10630X NPLT WE1 TILT WARNG SIDE ISO All 40 01 10649X NPLT HOT BEHIND CVR WARN ISO ON STEAM INLET All 50 01 1...

Страница 22: ...4840F all 2 02 22123A TILTGUARD TR SIDE 4840F all 3 02 22123B TILTGUARD LFT SIDE 4840F all 4 02 22124 FOOTGRD FRNT PANEL 4840F all 5 02 11481 BUMPER STRIP 42 48Q TILTS all 6 02 11540A STOP BRKT FOOTGUARD 4840F all 7 15K039A BUTSOKCPSCR 1 4 20X7 8 SS 18 8 all 8 15G166A HXLOKNUT NYL1 4 20 UNC2A STL Z all 9 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 10 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 11 15U185...

Страница 23: ...which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Tilt Safety Stands BMP020036 2003295V Sheet 1 of 1 COMPONENTS all 1 W2 21822 WLMT SAFETY STAND 4840F Tilt Safety Stands 48040F7N F7B WARNING CRUSH HAZARD Install the safety stands before performing maintenance under a tilted machine See instruction MSINA405A...

Страница 24: ...ft points as shown in Figure 1 3 Attach chains as shown in Figure 2 Figure 1 Where To Lift Figure 2 Rigger liable for damages 20DC8 PRWX T SP PVT WPiPaS Improper placement of pickup chains can cause direct or indirect damage to machine Use a 4 point pickup as shown in Figure 2 Use long pickup chains to prevent racking and or twisting machine frame eX V cWT PRWX T X c PRT 1 Use skids for fork lifti...

Страница 25: ...ts must have sufficient strength and rigidity with due consideration for the natural or resonant frequency thereof to withstand the fully loaded weight of the machine including the wet goods and any repeated sinusoidal rotating forces generated during its operation Determining the suitability of floors foundations and other supporting structures normally requires analysis by a qualified structural...

Страница 26: ...lace total clearance between base pads and existing foundation floor Voids must not exist 3 Tighten anchor bolts evenly using only one quarter turn on each bolt before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After tightening all bolts check each bolt at least twice during the first week of operation 1TU aT Ad X V PRWX T...

Страница 27: ...Sd_b 9 cdQ QdY_ 5 5B9 9 B 3 B B1D9 Figure 4 The hold down weldment Cone can weldment as shipped locking the shell and mid frame together Cup weldment when setup for operation Figure 5 Shims stored under the mid frame 23 ...

Страница 28: ...he machine at the same time One end must always be seated in its cradle ALWAYS visually inspect the tilt wheels to be sure they are all fully seated in their cradles before each manual tilt up Pneumatic valve manual operation must be done by trained competent maintenance personnel who thoroughly understand the system and all the consequences of manual operations ALWAYS understand beforehand all th...

Страница 29: ...and Brackets 48040F7J F7N F7B F7W TILT FOOTGUARD STRAP 2 PLACES SHELL TO MID FRAME BOLT DOWN 4 PLACES MID FRAME TO BASE LOCK DOWN 4 PLACES 4 5 Item 5 shown in shipping position Remove and bolt plates under channel to store Remove all shipping restraints before operating machine See BIIFLI01 1 2 3 1 2 3 2 PLACES 6 7 8 9 SHELL MID FRAME MID FRAME BASE 25 ...

Страница 30: ... etc assigned to components relate the parts list to the illustration Parts List Shipping Bolts and Brackets BMP020035 2002226V Sheet 2 of 2 ASSEMBLIES A GSB48002 INST SHIP BRKT TILT 4840F COMPONENTS all 1 15K302A HXCAPSCR 1 8X11 GR5 ZCPLT all 2 15U390P FLATWASHER USS STD 1 ZNC P all 3 15U400 LOCKWASHER MEDIUM 1 ZINCPL all 4 W3 25161A PLATE HOLD DOWN RING WLMT all 5 03 06406C PLATE HOLD DOWN RING ...

Страница 31: ...ut some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injecting ...

Страница 32: ... damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals ...

Страница 33: ...phon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 29...

Страница 34: ...lowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full ...

Страница 35: ...tem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minimum...

Страница 36: ...ong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation ...

Страница 37: ...ing speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installat...

Страница 38: ...34 ...

Страница 39: ...Chapter 2 Service and Maintenance 35 ...

Страница 40: ... for the supply injector connection Hot water supply must be 10 PSI minimum 0 70 kilogram centimeter and must not contain steam After making the connection set the pressure regulator for a maximum of 28 PSI 1 96 kilograms centimeter when there is no water flow 4 If valve is accidentally piped to the wrong water line merely interchange the air tube if valve is air operated Never interchange any ele...

Страница 41: ... if any must be connected to terminal L3 never to terminals L1 or L2 4 Only use BUSSMAN FUSETRON FRN up to 250V FRS up to 600V or similar lag fuses The nameplate fuse sizes must not be applied to standard fuses 5 See nameplate for fuse and wire size For wire runs more than 50 feet 15 24 meters increase by one wire size per each additional 50 feet 6 Make the power and liquid supply electrical conne...

Страница 42: ...ustomer must furnish a remotely mounted switch with lag type fuses circuit breakers and wiring between the electrical service box and the junction box on the machine The sizes of these fuses and wires along with the motor fuses supplied with the machine depend on the machine voltage See the fuse and wire sizing information in the schematic manual and on the machine nameplate End of BIIFUI01 38 ...

Страница 43: ... grease fittings before adding grease Clean off excess grease Ensure that lubricants do not drip onto belts brake shoes or drums F0A 8 6 4 cP V T P S 2adbW 7PiPaSb Contact with moving components normally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Lock out and tag out power at the main machine disconnect before servicing or in accordan...

Страница 44: ...ct the Milnor Service Department for assistance PX 1TPaX V 7 dbX V aTeT cXeT PX cT P RT F0A 8 6 4 cP V T P S 2adbW 7PiPaSb Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Power is ON and cylinder is turning during the following procedure Permit only qualified maintenance personnel to perform this procedure 1 Locate the seal and bearing...

Страница 45: ...40Fxx Door Hinge Grease Point Foundation Bolts Check for loose bolts and damaged grout Tighten and or repair as necessary Monthly Dimensional drawings Steam Steam strainer Inspect and clean strainer as required Monthly See Steam Strainer Location Disc Brake Reservoir Check reservoir fluid level Monthly DOT3 brake fluid See Servicing Disc Brakes BIEUUM01 Brake pads Check for wear Monthly Tilting Ma...

Страница 46: ...tension from the belt and measure the outer diameter again then see L2 in the Banded Belt Final Tension section of the Final Drive Belt Tension table Find the corresponding Tensioned Length Tie a string to this length Once again fit string to the outer diameter of both pulleys then slowly raise motor platform until string is tight If tightening an existing belt see step above 42 ...

Страница 47: ...2 2 153 152 4 152 9 152 4 153 2 152 6 153 1 152 6 153 4 152 8 153 3 152 8 153 6 153 153 5 153 153 8 153 2 153 7 153 2 154 153 4 153 9 153 4 154 2 153 6 154 1 153 6 154 4 153 8 154 3 153 8 154 6 154 154 5 154 154 8 154 2 154 7 154 2 155 154 4 154 9 154 4 155 2 154 6 155 1 154 6 155 4 154 8 155 3 154 8 155 6 BTaeXRT cTb cT All V belts are not alike So called Super or High Capacity belts frequently h...

Страница 48: ...d ask our factory if a better belt has been developed for the specific application cT Dry bleaches may cause the inside of the supply injector to show evidence of mild rusting If this occurs carefully clean away rusting at least once a week Always inject dry bleach from the cup or scoop Never allow dry bleach to come into direct contact with the stainless steel components of the supply injector BT...

Страница 49: ... dYfU QY dU Q SU 5 5B9 9 B 3 B B1D9 Figure 2 48040Fxx Door Hinge Grease Point Figure 3 Staph Guard Isolator Fastener Figure 4 48040Fxx Springs Figure 5 48040Fxx Steam Strainer Location Tilt machine shown 45 ...

Страница 50: ... Machine Components Tilting system air pressure Tilt wheel grease fittings 8 locations Legend 1 50 psi 6 9 kg sq cm 2 Tilt wheel grease points 8 locations Figure 7 48040Fxx Inverter Maintenance Points 48040Fxx Inverter Legend 1 Vents 2 Fans End of BIIFUM01 46 ...

Страница 51: ...ata Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of th...

Страница 52: ...mer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply s...

Страница 53: ...tite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 15 ...

Страница 54: ... 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 1...

Страница 55: ...27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9 ...

Страница 56: ...41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 05...

Страница 57: ...5 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 68...

Страница 58: ...1 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31 ...

Страница 59: ... 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53 ...

Страница 60: ... 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55 1...

Страница 61: ...69 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166 ...

Страница 62: ...668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305 0...

Страница 63: ...483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 379 ...

Страница 64: ...8 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9 ...

Страница 65: ...TM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1 ...

Страница 66: ...2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 9...

Страница 67: ...STM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978 ...

Страница 68: ...4 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 5...

Страница 69: ...6 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 12...

Страница 70: ...out power at the main machine disconnect before servicing or in accordance with factory service procedures Do not attempt unauthorized servicing repairs or modification 20DC8 B_X TS QaPZT U dXS Xb b X__Tah Avoid spilling brake fluid on machine Clean standing surfaces prior to servicing machine Lock out and tag out machine power then perform the following maintenance 1 Check fluid level in reservoi...

Страница 71: ...ks and reassemble brake as described in steps 7 and 8 above 1 TTSX V cWT 1aPZT 2XaRdXc F0A 8 6 BcaXZT P S 2adbW 7PiPaSb Machine power is ON and covers are removed for the following procedures Rotating machinery can entangle and crush body parts Use extreme caution and permit only qualified personnel to perform these procedures This procedure requires a bottle or jar and a flexible hose sized to fi...

Страница 72: ...nto a bottle or jar containing 1 2 1 inches 12 7 25 4 of clean brake fluid Submerge the hose below the fluid surface to prevent sucking air on the return stroke 3 As one technician turns the brake output off applying brake the technician at the housing opens the top bleed valve just enough to allow air to escape Close the bleed valve and repeat step until air bubbles stop adding new fluid to reser...

Страница 73: ...Chapter 2 Section 1 Drive Assemblies 69 ...

Страница 74: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020010 2002226V Sheet 1 of 2 Drive Chart 48040F7J F7B F7W F7N 1 3 4 5 2 6 7 3 PLACES 70 ...

Страница 75: ...fy which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP020010 2002226V Sheet 2 of 2 ASSEMBLIES A D48 00650 DRIVECHART 4840F7 COMPONENTS all 1 X2 21925 MACH PULLEY 4840F7 all 2 X2 21923 PLATE PULLEY PULL UP 4840F all 3 56Q1RSD 1 7 8 BUSH VPUL QD TYPE SD all 4 56044B4SD VPUL 4B4 4 QD TYPE SD all ...

Страница 76: ...nor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020021 2002226V Sheet 1 of 3 Motor Mount 48040F7J F7N F7B F7W 5 6 10 11 3 PLACES 7 11 12 3 PLACES 1 2 2 PLACES 17 18 19 20 8 PLACES 2 PLACES 6 11 12 21 6 10 11 12 3 PLACES 4 72 ...

Страница 77: ...rporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020021 2002226V Sheet 2 of 3 Motor Mount 48040F7J F7N F7B F7W 8 11 12 4 PLACES 13 14 15 16 4 PLACES 3 5 3PLACES 6 10 11 3 PLACES 3 73 ...

Страница 78: ...840F all 3 02 11311B MTR BASE PIVOT CLAMP 4226QHE all 4 02 21062A MOTOR MNT ADJ BOLT BAR 4840F all 5 02 19283 NUT 1 2 13UNCX1 1 2SQ SPEC all 6 15K171B HEXCAPSCR 1 2 13X1 3 4 GR8 ZIN all 7 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 8 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 all 9 15U280 FL WASHER USS STD 1 2 ZNC PL D all 10 15U490 FLAWASH 1 1 2X17 32X1 4ZINC all 11 15U300 LOKWASHER REGULAR 1 2 ZINC PLT ...

Страница 79: ...AIL B DETAIL C DETAIL A DETAIL B DETAIL C DETAIL D DETAIL E MINIMUM GAP 3125 MAXIMUM SHELLFRONT BEARING 48040F7J F7B F7W F7N 1 1 2 6 3 3 3 7 4 4 8 5 9 10 5 13 13 18 19 14 15 14 15 16 17 16 17 14 15 11 12 TORQUE TO 8 5 FT LBS OR 96 5 IN LBS USING LOCKTITE 242 18 PLACES GREASE O RINGS BEFORE ASSEMBLY TORQUE TO 375 10 FT LBS USING LOCKTITE 242 8 PLACES APPLY SILICONE TO HUB SIDE OF GASKET 25 REFERENC...

Страница 80: ...B GSKT 53 1 2BC 4840F 1 8 THK all 2 15K240 HXCAPSCR 3 4 10UNC2AX3 GR5 ZIN all 3 15U492 FLTWSH1 15 32ODX13 16IDX 125ZC all 4 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 5 15G240 HXNUT 3 4 10UNC2B SAE ZINC GR2 all 6 15K250 HXCAPSCR 3 4 10UNC2AX4 GR5 ZIN all 7 15U494 CLIPWSH2 ODX13 16IDX1 11 16CAD all 8 15K310 HEXCAPSCR 1 1 4 12X4 GR8 ZINC all 9 15U600 FLTWASH 1 1 4 HARD ASTM F436 all 10 20C007G THDLOCK RM...

Страница 81: ...26V Sheet 1 of 4 Bearing Installation 48040F7J F7B F7W F7N GREASE INLET MAIN BEARING 22 NOTE 1 SEE 2 10 14 LOCKTITE 242 28 29 13 8 USE 15 21 9 19 24 1 6 LOCKTITE 242 Y Y SECTION 17 WITH GREASE FILL CAVITY 11 18 12 WITH GREASE FILL CAVITY 16 23 7 25 26 27 USE 3 4 5 20 33 34 35 36 31 32 GREASE INLET FOR REAR MAIN BEARING 77 ...

Страница 82: ... Box 400 Kenner LA 70063 0400 Litho in U S A BMP020012 2002226V Sheet 2 of 4 Bearing Installation 48040F7J F7B F7W F7N EXCLUDER SEAL AIR SUPPLY SEAL GREAE IN SS VV TT GREASE INLET FOR MAIN BEARING SEAL GREASE OUT UU 32 32 34 35 36 34 35 36 33 40 38 39 34 35 36 78 ...

Страница 83: ...400 Litho in U S A BMP020012 2002226V Sheet 3 of 4 Bearing Installation 48040F7J F7B F7W F7N CAVITY FLUSH WW 51 47 33 34 35 36 33 34 35 36 32 31 FLUSH MAIN BEARING REAR MAIN BEARING SEALS 32 34 35 36 32 34 35 36 37 52 34 35 36 48 49 50 3 PLACES 43 44 45 2 PLACES 41 42 43 8 PLACES 50 37 79 ...

Страница 84: ...840F7 all 16 02 21805 REAR SEAL HOLDER 4840F7 all 17 02 21806 FRONT GREASE SHIELD 4840F7 all 18 02 21807 REAR GREASE SHIELD 4840F7 all 19 02 21810 GASKET FRNT SEAL HLDR 4840F7 all 20 02 21811 GASKET REAR SEAL HLDR 4840F7 all 21 02 21812 GASKET EXCLUDER SEAL 4840F7 AC 22 24S146 SEAL7 0X8 0X 437 TYPE SSW NTRL BD 22 24S146V SEAL7 0X8 0X 437 TYPE SSW VIT AC 23 24S114 SEAL 4 5X5 5X 50 JM 9170 LUP BD 23...

Страница 85: ...ing Air Inject 48040F7J F7B F7W F7N 6836F5N BEARING AIR INJECT TO EXCLUDER SEAL 4840F7J F7B F7W F7N 6836F5N TO PRESSURE REGULATOR BEARING SEAL COIL T O B E A R I N G TO BEARING PRESSURE SWITCH FROM BEARING SEAL COIL TO BEARING SEAL COIL 1 2 3 4 6 7 8 5 5 10 6 7 8 5 6 7 8 TO BEARING 5 6 7 8 6 7 8 4 10 6 7 8 10 3 EXCLUDER SEAL EXCLUDER SEAL 81 ...

Страница 86: ... 2003444V Sheet 2 of 2 ASSEMBLIES A AIR58003 AIR INJECT ASSY BNG HOUSE COMPONENTS all 1 96J019G 1 4 FILTERREG 0 60PSI all 2 30N095 PRESSGAUGE 1 8 BACKCN 0 15PSI all 3 51V015 TEE 1 4 FGDBRASS 101T7 444 all 4 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 5 53A031B BODY EL90MALE 25X1 8 269C 42B all 6 53A059A NUT 1 4 BR HOLYOKE AND 61A 4 all 7 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 all 8 53A501 TUBE INSERT...

Страница 87: ...orporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020022 2002226V Sheet 1 of 2 Brake Installation 48040F7J F7N F7B F7W 1 2 3 4 5 6 7 6 PLACES 8 9 10 11 6 PLACES 21 23 24 23 5 20 83 ...

Страница 88: ...K HUB 4840F all 5 X2 21858 MACH BRK CALPR MNT PLT 4840 all 6 02 21859 BRAKE TORQUE ARM 4840F7 all 7 56Q1RSK 1 7 8 BUSH VPUL QD TYPE SK all 8 15K041B SKCPSCR 1 4 20X1 BLK GR8 all 9 15G166A HXLOKNUT NYL1 4 20 UNC2A STL Z all 10 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 all 11 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 12 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 13 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all ...

Страница 89: ... 5 6 11 12 7 8 15 9 10 18 18 25 24 4 14 16 19 22 21 NOTES TIGHTEN LOCKNUT UNTIL IT IS JUST BARELY POSSIBLE TO TURN THE PISTON CUP AND WASHER ASSEMBLY ON THE STEM CORRECT PISTON CUP SHAPE IS SHOWN IN FIGURE 1 DO NOT OVER TIGHTEN AS THIS CAUSES THE PISTON CUP TO DEFORM TO THE SHAPE SHOWN IN FIGURE 2 AND MAY CAUSE PISTON TO BIND IN CYLINDER CORRECT PISTON CUP INCORRECT PISTON CUP LOCKNUT LOCKNUT FIGU...

Страница 90: ...l 5 27B250 SPCRROLL 5ID1 5L 062T STLZNC all 6 27B34010SS SPACERROLL 51ID 625L 062T SS all 7 02 02194 PISTONCUP DUMPVALVE 2 3 8 all 8 02 18651 WASHER 2 WAY BRAKE CYL all 9 15G220 NUTLOK THINHX 3 8 24 SS NYL all 10 60C106 ORING 5 16ID 1 16CS BUNA70 011 all 11 02 02105B 2 38 ACYL BRASS PISCUP WASHR all 12 02 02085 UP WASHER 2 OD PISTON CUP all 13 06 20702E FLOW NOT ACTUATOR CYL HEAD all 14 02 02101 C...

Страница 91: ...Chapter 2 Section 2 Suspension 87 ...

Страница 92: ... U S A BMP020024 2002226V Sheet 1 of 3 48040F7J F7N F7B F7W VIEW A A SHOCK ABSORBER 4 PLACES SEE VIEW A A SEE DETAIL E SEE DETAIL E SEE DETAIL E SEE DETAIL E SEE DETAIL B SEE DETAIL C SEE VIEW A A Marshmallow Spring Shock Absorber Suspension DETAIL B DETAIL C 1 4 8 9 10 6 11 11 8 9 9 10 6 11 11 12 88 ...

Страница 93: ...nor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020024 2002226V Sheet 2 of 3 48040F7J F7N F7B F7W VIEW D D MARSHMALLOW SPRING TYPICAL 4 PLACES D D Marshmallow Spring Shock Absorber Suspension 5 5 7 7 3 3 3 2 2 1 1 4 6 5 6 89 ...

Страница 94: ...832 SHOCK ABSORBR GABRIEL65488440X all 8 15K202 HXCAPSCR 1 2 13UNC2AX5 GR5 ZIN all 9 15U280 FL WASHER USS STD 1 2 ZNC PL D all 10 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 11 05 20190 MTG SPACER SHOCK ABSORBER72T all 12 05 20187A MTG STUD SHOCK ABS 6446E6N all 13 W3 25161A PLATE HOLD DOWN RING WLMT all 14 03 06406C PLATE HOLD DOWN RING TOP all 15 15K226F HXCAPSCR 5 8 11UNC2AX3 GR5 ZIN all 16 15U31...

Страница 95: ...Parts List Excursion Switch BMP020029 2002226V Sheet 1 of 1 ASSEMBLIES A GES48001 INSTL EXCURSION SWITCH 4840F COMPONENTS all 1 09R008ASTD 09R008A MOUNTING HDWRE INST all 2 02 15783A PLATE EXCURSION SW MTG all 3 02 21869 EXCURSION PLATE 4840F all 4 15K030 HEXCAPSCR 1 4 20UNC2X1 2 GR5 Z all 5 15U185 FLATWASHER USS STD 1 4 ZNC P all 6 15G177 HXNUT 1 4 28UNF2B SAE ZINC GR2 all 7 15U180 LOCKWASHER MED...

Страница 96: ...92 ...

Страница 97: ...Chapter 2 Section 3 Tilt Assemblies 93 ...

Страница 98: ...r Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Installation Frame Pivots 48040F7N F7B BMP020023 2002226V Sheet 1 of 3 1 2 5 5 5 5 1 2 5 5 5 10 5 10 13 14 15 16 PLACES 10 10 94 ...

Страница 99: ...Box 400 Kenner LA 70063 0400 Litho in U S A BMP020023 2002226V Sheet 2 of 3 Installation Frame Pivots 3 7 2 5 5 7 8 9 8 9 16 10 4PLCS 1 1 4 10 11 11 12 29 29 TILT STOPS TILT WHEEL SEE BMP020032 22 23 24 8 PLACES 19 20 21 19 20 21 16 17 18 16 17 18 48040F7N F7B 95 ...

Страница 100: ...ADLE L 4840F all 4 W2 21955R WLMT TILT CRADLE R 4840F all 5 A48 21944 TILT WHEEL ASSEMBLY 4840F all 7 W2 22025 WLMT TILT STOP 12 DEG 4840F all 8 02 22027 PIPE TILT STOP PIN 4840F all 9 X2 22028 MACH TLT GUIDE STP BLCK 4840F all 10 02 21943 BRKT ADJUST PROX SWT 4840F all 11 02 21947 REST PAD MOUNT BRKT 4840F7 all 12 03 64681 RESTPAD SHELL STOP FRONT64TN all 13 15K250 HXCAPSCR 3 4 10UNC2AX4 GR5 ZIN ...

Страница 101: ...tion P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020027 2002226V Sheet 1 of 2 Air Tilt 48040F7N F7B TILT FORWARD AIRBAG TILT REAR AIRBAG 4 SEE BMP020034 1 2 1 2 3 11 12 13 4 PLACES 5 6 7 8 12 9 10 11 10 9 15 16 17 TYPICAL TYPICAL 16 17 18 19 14 97 ...

Страница 102: ...840F all 2 60B132 AIRMT S 333 3CONV F W013587842 all 3 02 21964 AIRBAG GREASE SHLD 4840F all 4 AVA4840B ASSY AIR VLVS C BLK TLT 4840F all 5 15K046 HXCAPSCR 1 4 20 UNC2A X 2 GR5 all 6 15U185 FLATWASHER USS STD 1 4 ZNC P all 7 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 8 15G165 HXNUT 1 4 20UNC2BSAE ZC GR2 all 9 5N0P04AB42 NPT NIPPLE 3 4X4 TBE BRASS STD all 10 5SL0PBEA NPTELB 90DEG 3 4 BRASS 125 all 11 ...

Страница 103: ...he item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Tilt Wheel Assembly BMP020032 2002226V Sheet 1 of 1 ASSEMBLIES A A48 21944 TILT WHEEL ASSEMBLY 4840F COMPONENTS all 1 W2 21944 WLMT TILT WHEEL BRKT 4840F all 2 03 64519 TILT WHEEL SHIM 6442T all 3 X3 64513 TILT WHEEL 6442T all 4 15U520 FLAT WASHER 2 3 8X1 41 64X12GA all 5 15H060 STDCOTTERPIN 3 16X...

Страница 104: ...100 ...

Страница 105: ...Chapter 2 Section 4 Door Assemblies 101 ...

Страница 106: ... none COMPONENTS all 1 27E5400A74 HYPWRUNT3GPM 900P200 480V3P60 all 2 27E7110 HYD IN LINE FILTER ARROW 9053 all 3 60EH15C30A HYD HOSE 3 16 ENDS 30 LG all 4 60EH15C91A HYD HOSE 3 16 ENDS 91 all 5 30N125G GAUGE 0 2000PSI BAR 1 4 BACK all 6 96RH706A01 PARKER SUBPLATE SPD23N35 all 7 96RH706E71 VLVPARKER 220V50 240V60 7GPM all 8 96JH200 NEEDLE VLV 1 4 DELTROL NMF20SK all 9 60EH15C187 HYD HOSE 3 16 ENDS...

Страница 107: ...Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020014 2002226V Sheet 1 of 5 Hydraulic Door Installation 1 22 5 2 3 6 6 4 8 9 23 10 7 7 43 44 47 48 49 44 45 15 46 13 41 42 41 33 34 48040F7J F7B F7W F7N A A VIEW A A 103 ...

Страница 108: ...lnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020014 2002226V Sheet 2 of 5 Hydraulic Door Installation 20 18 21 11 11 19 SEE BMP020018 11 12 14 15 16 17 14 15 16 17 13 13 48040F7J F7B F7W F7N B B VIEW B B VIEW C C C C 104 ...

Страница 109: ...nor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020014 2002226V Sheet 3 of 5 Hydraulic Door Installation 23 35 32 29 30 36 36 37 39 40 38 37 37 48040F7J F7B F7W F7N 105 ...

Страница 110: ...n Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020014 2002226V Sheet 4 of 5 Hydraulic Door Installation 24 25 26 31 30 28 27 37 40 37 48040F7J F7B F7W F7N 106 ...

Страница 111: ...5G205 HXNUT 3 8 16UNC2B ZINC GR2 all 16 15K110 HEXCAPSCR 3 8 16UNC2AX1 5 GR5 all 17 15U238 LOKWAS INTOOTH 3 8 US STD 4 all 18 03 25604 ADAPTER FOR B12 L BUSHING all 19 54AA00PBB BUSH BALL 3 4 RBC B12L all 20 02 21967 BRKT AUTODOOR PROX 4840F all 21 W3 25078A WELD BRKT 2ND DRSWTCH 4840F all 22 02 175048 DRIPSHIELD 3 INLET VALVE all 23 02 21966 BRKT HYDRAUL POWR UNIT 4840F all 24 03 48186 MT ISOLATO...

Страница 112: ...0 Kenner LA 70063 0400 Litho in U S A BMP020020 2002226V Sheet 1 of 2 Installation Standard Door 48040F7J F7N F7B F7W 2 3 6 SEE BMP020018 3 PLACES 8 11 12 13 14 15 17 18 19 3 PLACES 20 21 4 PLACES 3 DOOR ASSEMBLY SEE BMP020017 16 12 PLACES 22 23 24 4 PLACES 20 21 26 108 ...

Страница 113: ... SWITCH DOOR STRIKER all 7 W3 25159S WLMT DOORSSTRIKER SS ALL52 all 8 03 25170A SHIM HINGE BKT BOLT ON 52WTB all 9 03 25159W SHIM DOOR LATCH STRIKER 52WTB all 10 W3 25078A WELD BRKT 2ND DRSWTCH 4840F all 11 60C075 TRUCK BUMPER 2 1 2ODW3 8HO 613 all 12 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 13 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 14 15U238 LOKWAS INTOOTH 3 8 US STD 4 all 15 15U240 FLATWASHER US...

Страница 114: ...ard Door 48040F7J F7N F7B F7W 2 1 18 15 34 35 36 7 26 27 28 29 30 26 27 28 29 30 37 38 42 4 PLACES 37 38 8 9 10 11 12 12 PLACES A A 33 15 41 37 39 40 3 4 5 41 18 17 14 26 27 28 29 30 37 38 20 21 22 23 24 25 See Detail A See Detail C See Detail B 6 7 SECTION A A Detail A Detail C Detail B 19 2 1 16 13 6 8 9 10 11 12 7 29 30 27 28 26 3 31 32 110 ...

Страница 115: ...IUM 3 8 SS18 8 all 13 03 25061 CHANNEL DOOR INNER 52 all 14 03 25089 CHANNEL DOOR OUTER 52 all 15 A25 04500 BEARING HINGE PIN ASSY 52T all 16 SA 15 028 DOOR LATCH ASSY DIVCYLS all 17 02 15633 ADJPLATE DOORLATCH CAD all 18 02 15633A DOOR LATCH HANDLE 42Q all 19 60B090 AIRMT S 131 1CONV F W013587731 all 20 5SB0E0CBEO NPTHEXBUSH 1 4X1 8 BRASS 125 all 21 53A031B BODY EL90MALE 25X1 8 269C 42B all 22 53...

Страница 116: ...112 ...

Страница 117: ...Chapter 2 Section 5 Water Steam Drain 113 ...

Страница 118: ... MAINTENANCE IN THE TABLE OF CONTENTS PRESSURE REGULATOR MUST REMAIN SET AT THE FACTORY SETTING OF 28 P S I SEE BMP900031 FOR MAINTENANCE PROCEDURES COLD WATER OPTIONAL THIRD WATER OPTIONAL REUSE WATER DRAIN SEWER STEAM HOT WATER OPTIONAL 5 COMPARTMENT SUPPY OPTIONAL 5 COMPARTMENT SUPPY STANDARD 10 PERISTALTIC INLETS SEE BMP900031 8 7 8 9 5 PLACES 5 6 1 2 3 4 4 4 PLASTIC SOAP CHUTE OPTIONAL PLUS 6...

Страница 119: ...gned to components relate the parts list to the illustration Parts List Water Steam Schematics BMP020043 2003316V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 1 51T060 Y STRAINER 1 1 4 CAST IRON all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 3 X6 20247A 3 4 NPT 5 SPARGER MACH all 4 96D087WE ANGBODVLV 1 5 N C H2O BURK BRZ all 5 96P053D71 3 4 INLET 1 2 DUOHOSEOUT 220V all 6 96J030D 1 2 PRESSREG SET...

Страница 120: ...lnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020044 2002226V Sheet 1 of 2 Water Inlets Non Tilt 48040F7J F7W STANDARD NO SIPHON BREAKER OPTIONAL SIPHON BREAKER 1 3 5 5 2 4 7 7 8 8 9 10 10 11 12 13 12 14 15 16 6 5 5 6 116 ...

Страница 121: ... H20 NOTLT 4840F COMPONENTS all 1 5N1K07AG42 NPT NIP 1 5X7 TBE GALSTL SK40 all 2 5S1KMGA0P TEE 1 5X1 5X3 4 150 GALV all 3 5N1K09AG42 NPT NIP 1 5X9 TBE GALSTL SK40 all 4 5N1K18AG42 NPT NIP 1 5X18 TBE GALSTL SK40 all 5 96D087WEA STRBODY 1 5 N C BRASS ASSURED all 6 96J030D 1 2 PRESSREG SET28 FEMXUN all 7 5N1KCLSG42 NPT NIP 1 5XCLS TBE GALSTLSK40 all 8 51V302 MECH T 2X1 5 FEM 920N GALV all 9 5SCA2ANF ...

Страница 122: ...NT SUPPLY TO PERISTALTIC OPTIONAL REUSE COLD HOT 1 1 2 6 6 6 6 7 8 8 7 3 4 5 2 9 10 10 12 13 14 15 11 9 6 6 7 9 16 17 10 8 18 19 20 21 20 23 24 25 26 27 28 15 29 30 31 32 33 34 35 36 45 48 FRESH OPTIONAL REUSE 47 45 46 45 41 43 41 42 40 53 44 49 50 51 52 38 37 BMP020045 2002226V Sheet 1 of 2 Water Inlets Tilt 48040F7N F7B 118 ...

Страница 123: ...all 15 51E098M MALESTEM 2 IDXNPT DIXON TM 32 all 16 5SU1KNF NPT UNION 1 5 GALMAL 150 all 17 51E097MS MALESTEM 1 5IDXNPT DIXON TMR24 all 18 5S0KBEA NPT TEE 1 2 BRASS 125 all 19 30N100 PRESSGAUGE 1 8 BACKCN 0 30PSI all 20 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 21 96J030D 1 2 PRESSREG SET28 FEMXUN all 23 5SL0PBEA0K NPTELB 90DEG 3 4X1 2 BRASS150 all 24 5N0PCLSG42 NPT NIP 3 4XCLS TBE GALSTL S40 ...

Страница 124: ...rporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020046 2002226V Sheet 1 of 2 Steam Inlet 48040F7J F7B F7W F7N Steam Inlet Tilt Steam Inlet Non tilt 1 2 3 4 5 6 7 8 9 10 10 11 12 13 10 22 PIPE COVER NOT SHOWN 14 3 4 15 6 5 8 13 16 17 120 ...

Страница 125: ...BLKSTLS40 all 6 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 7 5N1E04AF42 NPT NIP 1 25X4 TBE BLKSTL SK40 all 8 5SL1EMFA1A NPT ELBOW 90DEG 1 25X1 BLKMAL all 9 5N1A11AF42 NPT NIP 1X11 TBE BLKSTL SK40 all 10 5SU1AMI NPT UNION 1 BLKMAL 300 all 11 5N1A38AF82 NPT NIP 1X38 TBE BLKSTL SK80 all 12 5SL1AMIA NPT ELBOW 90DEG 1 BLKMAL 300 all 13 5N1ACLSF42 NPT NIP 1X CLS TBE BLKSTL SK40 all 14 5N1E08AF42 NPT NIP...

Страница 126: ...umbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Standard Drain Installation BMP020047 2002226V Sheet 1 of 1 ASSEMBLIES A GVD48400 INST SINGLE DRAIN VLV 4840F COMPONENTS all 1 A14 06400 BONNET CYL 4 SS DIVCYL DUMP all 2 A14 06500B DUMP VALVE ASSY 4S S 4226QHE all 3 02 15026 GASKET 7 SQ 4 FLGDUMP VALVE all 4 15G206 HEXNUT 3 8 16 UNC2 SS 18 8 all 5 15K100 ...

Страница 127: ...00F 84266 DUMPVALVE 10GA 4 S S 4226DP1 DYP X SA 09 013A 84242C DUMP VALVE ASSY 3 NPT SS 3016NSE Y A14 06400 89457U BONNET CYL 4 SS DIVCYL DUMP 00N 00T CONTAINS 1 23 Z A14 06400A 89457 BONNET AIRCYL 4 DYA DUMPVAL 00U 00X CONTAINS 1 23 COMPONENTS all 1 02 02101 71334A CYLHEAD W TAPPED HOLE Y 2 15U210 LOKWASHER MEDIUM 5 16 ZINCPL Z 2 15U205 LOCKWASHER MEDIUM 5 16 18 8SS Y 3 60C132 ORING 2 ID 3 16CS B...

Страница 128: ... DUMP VALVE BUMPER RETAINER Z 21 02 16021S 84206B BUMPER DUMP VAL BONT S S all 22 02 14446 87503B DISC 4 S S DUMP VALVE all 23 15U245 01Z FLTWASH 3 8 STD COMM 18 8 SS P V X 24 02 14443 93362B GASKET 4 S S DUMP VAL BONNET W 24 02 14443E 91067B GASKET DUMP VENT VAL N 8090 all 25A 15K086 HXCAPSCR 3 8 16NCX3 4 SS18 8 all 25B 24G030N ROLLED WASHER 379 ID NYLTITE 37W P T 25C 15U200 FLATWASHER USS STD 5 ...

Страница 129: ...nents relate the parts list to the illustration Parts List Air Chamber Pressure Switch BMP020048 2002226V Sheet 1 of 1 ASSEMBLIES A AD 15 090K INSTALL AIR CHAMBER PRESS SW COMPONENTS all 1 60E004AT 5 16 OD X 188ID POLYPEN L3HS all 2 53A047H MALCON 5 16X1 8POLY PH 68P 5 2 all 3 5SB0E0CBEO NPTHEXBUSH 1 4X1 8 BRASS 125 all 4 5SR1A0ENF NPT RED 1X1 4 GALMAL 150 all 5 5N1A07AG42 NPT NIP 1X7 TBE GALSTL S...

Страница 130: ...eed nut down on rod 4 To raise high level move bottom speed nut down on rod See level setting instructions elsewhere for more information R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 48040F7J F7B Float Chamber BMP020049 2002226V Sheet 1 of 2 1 SEE BMP800186 2 4 4 5 6 7 6 PLACES 3 4 8 9 10 9 10 11 12 126 ...

Страница 131: ...ist Float Chamber BMP020049 2002226V Sheet 2 of 2 ASSEMBLIES A GLL4840F INST FLOAT CHAMBER 4840F B ALL4840F ASSY FLOAT CHAMBER 4840F COMPONENTS all 1 ELL000MK2 WATER LEV SW ASSY 1 UP 1LO all 2 02 15097C BRACKET LEVCONT PER PRINT all 3 W2 11440 FLOAT CHAMB WELDMENT 4226QHE all 4 02 15642A CLAMP 3 FLOAT CHAMBERED all 5 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 6 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL a...

Страница 132: ...R LEVEL SWITCH ASMB all 6 02 02152 BUSHING FLOAT LEVER all 7 02 02164 INSULATION V3 1 MICROSWITCH all 8 02 02190 FLOATLEVER LEVEL SW A C E G 9 02 02553 BASE LEVEL CONTROL D only 9 02 02553S BASE LEVEL CONTROL ENCL S S A B E G 10 02 02554 COVER LEVEL CONTROL PLTD C only 10 02 02554A COVER CONVEYOR E STOP PLATED D only 10 02 02554S WATER LEVEL CONTROL ENCL S S all 11 15N019 RDMACSCR 4 40UNC2AX5 8 ZI...

Страница 133: ...Chapter 2 Section 6 Chemical Supply Assemblies 129 ...

Страница 134: ...ellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020040 2002226V Sheet 1 of 2 Soap Chute 7 12 13 15 14 16 17 18 10 11 6 4 5 48040F7J F7N F7B F7W 130 ...

Страница 135: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Soap Chute 48040F7J F7N F7B F7W BMP020040 2002226V Sheet 1 of 2 1 2 3 4 5 4 5 7 6 131 ...

Страница 136: ... all 1 51E513FG 3 4 FHXMP GARDENHOSE 83GH12 12 all 2 53A060HA WASHER HOSE 901GH 12 all 3 96P053D71 3 4 INLET 1 2 DUOHOSEOUT 220V all 4 27A040 H0SECLAMP 5 16 7 8SSSCR 3606 all 5 60E006C PVC TUBING NYL REINF 5IDX 75OD all 6 51BB0KN00B BULKHD FITT 1 2 BARBED POLYPRO all 7 AWS30211A PLASTIC SOAP ASSY all 8 27A070 T BOLT HOSECLAMP 1 94 2 25 all 9 02 03870A FLEXTUBE 5COMP 2 5 ID X18 LG all 10 15K053 BUT...

Страница 137: ...o in U S A 10 21 BMP020041 2003444V Sheet 1 of 2 Peristaltic Supply TO SHELL 3 4 HOT WATER LINE 4 3 13 3 PLACES 19 20 22 10 21 48040F7J F7B F7N F7W 6836F5N 1 2 3 4 4 5 5 6 7 8 11 TYPICAL 14 15 4 PLACES 16 10 21 12 13 2 PLACES 17 18 WITH OPTIONAL 6 PORT PERISTALTIC 2 PLACES 17 18 4840F7 SHOWN 133 ...

Страница 138: ...ASHER HOSE 901GH 12 all 3 96P053D71 3 4 INLET 1 2 DUOHOSEOUT 220V all 4 60E006C PVC TUBING NYL REINF 5IDX 75OD all 5 27A040 H0SECLAMP 5 16 7 8SSSCR 3606 all 6 5N0KCLSF42 NPT NIP 1 2XCLS TBE BLKSTL S40 all 7 5SL0KBEA0E NPTELB 90DEG 1 2X1 4 BRASS125 all 8 51E504EB ELB HOSESTEM 3 8HX1 4NPT BRASS all 10 02 03589O MOLDED LIQ SUPPLY MANFOLD 10 all 11 5SP0KXFHS HEX HEAD PIPE PLUG 1 2 all 12 27A090 HOSECL...

Страница 139: ...Chapter 2 Section 7 Pneumatic Assemblies 135 ...

Страница 140: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020015 2002226V Sheet 1 of 2 Pneumatic Schematic 48040F7J F7N F7B F7W 136 ...

Страница 141: ...002226V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 1 96R301A71 1 8 AIRPILOT 3W NC 240V50 60 all 2 96R302A71 1 8 AIRPILOT 3W NO 240V50 60 all 3 96J019E 1 4 PRESSREG2 50P R07 200 RNEA all 4 30N101 PRESSGAUGE 1 8 BACKCN 0 60PSI all 5 96N0012P DBL REM VLV 3 8 4 WAY CTR OFF all 6 27A005 MUFFLER 3 8 BANTAM B38 all 7 96TBC2BA37 1 4 N C 2WAY 120V50 60C VALVE all 8 96J019G 1 4 FILTERREG 0 60PSI all 9 30N0...

Страница 142: ...st to the illustration Parts List Vent BMP020033 2002226V Sheet 1 of 1 ASSEMBLIES A GSV4840F SHELL VENT 4840 COMPONENTS all 1 W2 21876 WLMT VENT EXT 4840F all 2 02 21872 CLAMP 5 VENT PIPE 4840F all 3 15G004HB EXTRUNUT M6 1 GRIP 0 8 4MM all 4 15N110H RDWASHHD TORXBOLT M6 1X25MM ZN all 5 60E312A35 HOSE 5 ID X 3 5 LG GATES 75W 4 all 6 27A969 CABLE ASSY SAVA all 7 02 21875 BRKT VENT EXTENSION 4840F al...

Страница 143: ...Chapter 3 Dimensional Drawings 139 ...

Страница 144: ...140 ...

Страница 145: ...141 ...

Страница 146: ...142 ...

Страница 147: ...143 ...

Страница 148: ...144 ...

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