Published Manual Number/ECN: MKWOBH01U1/2022034A
• Publishing System: TPAS2• Access date: 01/13/2022• Document ECNs: Latest
36021 & 36026V5Z
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Страница 1: ...shed Manual Number ECN MKWOBH01U1 2022034A Publishing System TPAS2 Access date 01 13 2022 Document ECNs Latest 36021 36026V5Z PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...
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Страница 3: ...MKWOBH01U1 22034A 1 English Maintenance Guide Washer extractor Rigid Console Oil Bearings _V5Z MKWOBH01EN 2021444 ...
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Страница 5: ...English 1 ...
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Страница 7: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Maintenance Guide Washer extractor Rigid Console Oil Bearings _V5Z Manual Number MKWOBH01EN Edition ECN 2021444 ...
Страница 8: ...Prevent Damage from Chemical Supplies and Chemical Systems 9 2 2 1 How Chemical Supplies Can Cause Damage 9 Dangerous Chemical Supplies and Wash Formulas 9 Incorrect Configuration or Connection of Equipment 9 2 2 2 Equipment and Procedures That Can Prevent Damage 11 Use the chemical manifold supplied 11 Close the line 12 Do not let a vacuum occur 12 Flush the chemical tube with water 12 Put the ch...
Страница 9: ...ter These are examples Your machine can look different 24 Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems See caution statement below These are examples Your machine can look different 25 Figure 11 Soap Chute and Optional 5 compartment Supply Injector These are ex amples Your machine can look different 25 Figure 12 Air Tube for the Water Level Sensor These are examples Your ma chine c...
Страница 10: ...s and Bushings 15 Table 6 Motor Grease Schedule 15 Table 7 Mechanisms and Settings 16 Table 8 Contamination Types Cleaning Agents and Procedures 16 Table 9 Lubricant Identification 18 Table 10 Motor Grease Intervals and Quantities 20 Table 11 Where to Put Marks On a Calendar 21 Contents ...
Страница 11: ...er extractor is the mechanical type described below _V5Z A machine represented by this partial model number is a rigid mount console style visi ble shell washer extractor with an oil filled bearing housing The capacity can be 80 lb 36 kg to 100 lb 45 kg depending on model 1 1 2 Machine Identification BNUUUF02 R01 0000369284 A 6 A 9 10 25 21 9 22 AM Released Machine Data Plate Find the model number...
Страница 12: ...reach into the machine housing or frame Keep yourself and others off of machine Know the location of the main machine disconnect and use it in an emergency to re move all electric power from the machine WARNING Entangle and Crush Hazards Contact with moving components nor mally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not remove ...
Страница 13: ...ibly causing the object to strike or stab you The turning cylinder is normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cyl inder is stopped Do not place any object in the turning cylinder Do not operate the machine with a malfunctioning door interlock WARNING Confined Space Hazards Confinement in the cylinder can kill or injure you ...
Страница 14: ...afety device or operate the machine with a mal functioning safety device Request authorized service WARNING Electrocution and Electrical Burn Hazards Electric box doors Op erating the machine with any electric box door unlocked can expose high voltage conductors inside the box Do not unlock or open electric box doors WARNING Entangle and Crush Hazards Guards covers and panels Operating the machine...
Страница 15: ...use the machine in any manner contrary to the factory instructions Use the machine only for its customary and intended purpose Understand the consequences of operating manually 2 1 3 2 2 Careless Servicing Hazards Vital Information for Service Personnel see also service hazards throughout manuals BNWRUS04 C07 0000234649 A 6 B 3 A 3 1 2 20 2 19 PM Released WARNING Electrocution and Electrical Burn ...
Страница 16: ...machine connect the chemical pump system to the machine write wash formulas that control the chemical concentrations The company that does these procedures must make sure that these procedures do not cause dam age Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma chines it makes or to the goods in a machine 2 2 1 How Chemical Supplies Can Cause Damage BNUUUR02 R01...
Страница 17: ...plies go in the machine by a siphon Figure 2 page 10 Some can let chemical supplies go in the machine by gravity Figure 3 page 11 Figure 2 Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Safety ...
Страница 18: ...n the machine 2 2 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 A 6 E 3 B 3 1 2 20 2 14 PM Released Use the chemical manifold supplied There is a manifold on the machine to at tach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Figure 4 Examples of Manifolds for Chemical Tubes Your equipment can l...
Страница 19: ... tube with water after the pump stops Put the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 5 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank have no pressure Schematic View Legend I Chemical inlet on the machine L Chemical tube P Pump T Chemical tank...
Страница 20: ...on a calendar that work with the tables in the maintenance summary See Section 3 1 6 How To Show the Maintenance On a Calendar page 20 3 1 1 Maintenance Summary BNUUUH01 R02 0000334004 A 6 A 26 A 35 10 25 21 1 20 PM Released Each of the following sections is for a type of maintenance For example the section Guards and Related Components says Examine these items If an item is damaged missing or has...
Страница 21: ...0 0000399352 A 6 A 26 A 19 11 16 21 10 29 AM Released Remove contamination from these items to prevent damage and unsatisfactory performance Table 2 Filters Screens and Sensitive Components Mark Do this each Component More Data See also Section 3 1 2 page 16 1 2 3 4 5 6 x 40 to 60 hours inverter fans vents filters See Figure 9 page 24 Keep good air flow x 600 hours motors Keep good air flow x 2400...
Страница 22: ... 2 1 page 22 x 200 hours tubes and hoses non hydraulic Examine hoses and hose connections for leaks 3 1 1 5 Bearings and Bushings BNUUUH01 R13 0000399388 A 6 A 26 11 16 21 11 04 AM Released Unless the item is sealed apply grease to prevent damage See the next section for motors Table 5 Bearings and Bushings Mark Do this each Component More Data See also Section 3 1 3 page 17 1 2 3 4 5 6 x 600 hour...
Страница 23: ...ontamination BNUUUH01 R03 0000335794 A 6 A 26 A 2 2 18 21 10 13 AM Released Table 8 Contamination Types Cleaning Agents and Procedures Material or Component Usual Contamination Example Cleaning Agent More Data machine housing dust dirt compressed air or shop vacuum Air no more than 30 psi 207 kpa Do not push dust in mechanisms fins and vents on electrical components dust motors inverters braking r...
Страница 24: ... soak in cleaner soft air filter lint filter dust lint on inverter electric box door in air line filter bowl in dryers shop vacuum Replace the used with a new filter when the vacuum cannot remove contamination rigid strainers screens for water steam mineral particles in water line y strainer water Use a rigid bristle brush Flush with a flow of water rigid strainers screens for oil metal shavings i...
Страница 25: ...in fluid ounces fl oz and milliliters mL You can also use grease gun cycles strokes A cycle is each time that you pull the trigger One cycle is usually ap proximately 0 06 fl oz 1 8 mL Your grease gun can give more or less than this Measure the output of your grease gun as follows Make sure that the grease gun operates correctly Operate the grease gun to put grease into a small container with flui...
Страница 26: ...nd burn out the motor If the motor has grease drain plugs remove them before you add grease If the motor has grease relief fittings it is not necessary to remove them Figure 6 Motor Grease Maintenance Conditions Grease Fitting and Grease Relief Grease Fitting and Grease Drain Motor Nameplate Grease Fittings No Reliefs or Drains Legend 1 Grease fitting 2 Grease relief Do not remove 3 Grease drain p...
Страница 27: ...3600 1 5 3000 210 to 280 132 to 180 900 4 5 9000 0 65 18 4 1200 3 5 7000 1800 2 5 5000 3600 1 2000 280 to 360 180 to 200 900 3 5 7000 0 87 24 6 1200 3 6000 1800 2 4000 3600 0 5 1000 360 to 5000 200 to 300 900 2 5 5000 2 23 63 2 1200 2 4000 1800 1 2000 3600 0 5 1000 3 1 6 How To Show the Maintenance On a Calendar BNUUUH01 R01 0000333958 A 6 A 26 A 5 10 25 21 12 07 PM Released You can put marks on a...
Страница 28: ...ntinue this pattern Table 11 Where to Put Marks On a Calendar Hours Week Week Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Up to 40 2 2 2 2 3 2 2 2 2 3 2 2 2 2 4 2 2 2 2 3 2 2 2 2 3 2 2 2 2 5 41 60 2 2 3 2 2 2 3 2 2 4 2 2 3 2 2 2 3 2 2 5 2 2 3 2 2 2 3 2 2 4 61 80 2 2 3 2 3 2 4 2 2 3 2 2 3 2 5 2 3 2 2 3 2 4 2 2 3 2 2 3 2 6 81 100 2 3 2 3 2 4 2 3 2 3 2 5 2 ...
Страница 29: ...the belt and the pulley 8 Space With power removed Look for dirt dust oil and grease Remove contamination Look for belt damage as shown in the figure above Look for worn pulleys as shown in the figure above With the machine in operation Do not touch the machine Look and listen A belt can have some vibration and not cause damage It is necessary to correct this condition only if the vibration is lar...
Страница 30: ...ve the sleeve to increase or decrease tension see the figure below Replace the spring if necessary Figure 8 How to Adjust Belt Tension On a Machine That Uses Spring Tension Views of Motor Base Legend A Motor base with no tension sleeve B Motor base with tension sleeve added 1 Shaft collar one of two 2 Motor mount shaft 3 Tension sleeve supplied with machine 3 2 2 Inverters BNWUUH01 C08 0000351755 ...
Страница 31: ...n statement below 4 Braking resistor if applicable 3 2 3 Chemical Devices BNWUUH01 C09 0000351754 A 6 B 21 A 8 10 25 21 2 12 PM Released CAUTION Chemical corrosion can damage the machine and the goods Connect chemical tubes only to chemical manifold inlets Stop leaks Remove leaked supplies from surfaces Speak to your dealer or Milnor if you see corrosion damage CAUTION High water pressure can caus...
Страница 32: ...rent Soap Chute Supply Injector Flush Water Adjustment Components Legend 1 Do not let chemical supplies stay on surfaces 2 Water pressure regulator See caution statement below 3 Adjustment screw 4 Water pressure gauge 5 Strainer inside 3 2 4 Water and Steam Devices BNWUUH01 C10 0000351753 A 6 B 21 10 22 21 3 55 PM Released CAUTION Restricted air flow can cause incorrect level readings Keep the con...
Страница 33: ...d 1 Level switches 2 Pressure transducer 3 Air tube See caution state ment below 4 Air chamber 30022V6J Washer extractor Figure 13 Water Pressure Regulator for Chemical Flush These are examples Your machine can look different 64050E6N Washer extractor 76039CBW Tunnel Washer Legend 1 Water pressure regulator 2 Water pressure gauge 3 See caution statement below Remove plug to remove strainer Routine...
Страница 34: ...am valvecan burn 3 2 5 How to Examine Compressed Air Mechanisms BNWUUH01 C04 0000335530 A 6 B 21 A 8 10 14 21 2 00 PM Released CAUTION Compressed air pressure can cause components to fly apart forcefully Close the external shutoff valve and release remaining pressure before you do maintenance Figure 15 Compressed Air Inlet Strainers These are examples Your machine can look different T Strainer Out...
Страница 35: ...he con troller to operate the mechanism occurs the air pressure must increase sufficiently before move ment occurs When the signal stops the system must release the compressed air You can usually hear the sound of the exhaust air for a short time When a compressed air mechanism operates correctly its time of movement is usually less than two seconds The movement is smooth It does not shake change ...
Страница 36: ...ition indicator 5 Tilt air bag 6 Air valve 7 muffler Air Tilt Components 3 2 6 How to Do a Test of Emergency Stop Mechanisms BNWUUH01 C05 0000335566 A 6 B 21 A 4 2 23 21 11 58 AM Released This test applies to machines that have one or more stop mechanisms in addition to the Stop but ton Do this test at the intervals given in the maintenance summary Definitions 3 wire circuit a series electrical ci...
Страница 37: ...hen the shuttle operates pull cord a wire on a conveyor that operates a switch when a person pulls the wire All Milnor free stand conveyors a conveyor that is not a component of a larger machine have pull cords on the two sides of the conveyor Do a test of all emergency stop mechanisms on the machine as follows 1 Apply power to the machine 2 Push the start button Do not cause the machine to operat...
Страница 38: ...0000351844 A 6 B 15 A 5 10 27 21 9 20 AM Released Figure 18 Oil Maintenance Areas for Bearing Assembly A 30022T5E is shown Your machine can look different Views of Maintenance Areas Legend 1 Oil drain port When you remove the used oil do not let the oil get on the motor or other components 2 Oil fill tube and stopper Do not let new oil get on components in the console 3 Housing vent port 4 Seal ca...
