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OWNER'S MANUAL

XR

™

 Python

®

 25 Ft.

OM-1500-17 

218022A

January 2004

Processes

MIG (GMAW) Welding

Description

Semi Automatic, Air Cooled, MIG (GMAW) 

Welding Gun

Visit our website at

www.MillerWelds.com

200 Ampere Push-Pull Welding Gun

Содержание XR Python

Страница 1: ...NUAL XR Python 25 Ft OM 1500 17 218022A January 2004 Processes MIG GMAW Welding Description Semi Automatic Air Cooled MIG GMAW Welding Gun Visit our website at www MillerWelds com 200 Ampere Push Pull Welding Gun ...

Страница 2: ...nd service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service...

Страница 3: ... Required 1 Coolant Recommendations 1 Gun Lead Connections 1 SECTION 4 Operation 1 General 2 Controls and Settings 2 Trigger Adjustment 2 Drive Roll and Idler Rolls 2 SECTION 5 Accessories 3 Insulated Grooved Drive Roll Kits 3 Replacement Kits 4 Conduits 4 Snake Skins 4 Contact Tips 4 Diffusers 4 Nozzles 4 Barrel 4 SECTION 6 Maintenance 5 Periodic Maintenance 5 Testing The Gun 5 SECTION 7 Recommen...

Страница 4: ...lding Equipment Part I Welding Power Sources IEC 60974 1 September 1998 Second Edition Arc Welding Equipment Wirefeed Systems IEC 974 5 September 1997 Draft Revision Degrees of Protection Provided By Enclosures IP Code IEC 529 1989 November 1989 First Edition Insulation Coordination For Equipment With Low Voltage Systems Part I Principles Requirements and Tests IEC 664 1 1992 October 1992 First Ed...

Страница 5: ...nal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet When making input connections attach proper grounding conduc tor first double check connections Frequently inspect input power cord for damage or bare wiring replace cord immediately if damaged bare wiring can kill Turn off all equipment when not in use Do not use worn damaged undersized or poorly spliced...

Страница 6: ...from holder or cut off welding wire at contact tip when not in use Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap Remove any combustibles such as a butane lighter or matches from your person before doing any welding FLYING METAL can injure eyes Welding chipping wire brushing and grinding cause sparks and flying metal As welds cool they c...

Страница 7: ...S can cause injury Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place H F RADIATION can cause interference High frequency H F can interfere with radio navigation safety services computers and communicationsequipment Have only qualified persons familiar with electronic equipment perform this installation The user is responsible for having a...

Страница 8: ...MA 02269 9101 phone 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 there are 10 Regional Offices phone for Region 5 Chicago is 312 353 2220 w...

Страница 9: ...reathing welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Don t weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watch person read...

Страница 10: ...pressure Tighten only until wire does not overspool from wire supply spool 3 Do not overtighten drive roll pressure Tighten only until drive roll will not slip motor will not stall on a stationary wire ST 178 794 A 50 60 S N 24 5 0 Hz 50 60 IP 23 V 100 A 400 X 100 V U1 A I1 1 U2 I2 2 2 Rating Label For CE Products ...

Страница 11: ...nt In put Water Coolant Output Fuse Continuous Spot Welding SECTION 3 INTRODUCTION 3 1 Specifications Type of Input Power Welding Power Source Type Wire Feed Speed Range Wire Diameter Range Welding Circuit Rating Overall Dimensions Weight 24 Volts AC Single Phase 5 Amperes 50 60 Hertz Constant Voltage CV DC For GMAW Or Constant Voltage CV Constant Current CC DC For GMAW P All Need 14 Pin And Conta...

Страница 12: ...equipment identification information below for future reference This information can be found on your machine nameplate Model Name Number _____________________ Code Serial Number _____________________ Date of Purchase _____________________ Whenever you request replacements parts for or information on this equipment always supply the information you have recorded above Please Examine Carton and Equ...

Страница 13: ...ith a poly lined conduit for feeding aluminum wire The longer fitting with a shallow groove is used on the gun end A set screw located on top of the gun handle secures the conduit in place The cabinet end of the conduit is incorporated into the Power Pin connector Gas Hose The gas hose is pushed over a barbed fitting on the gun body and secured with a plastic tie wrap The cabinet end of the gas ho...

Страница 14: ...tivity of the trigger lever Sensitivity Adjustment With the wire feeder turned on with or without welding wire loaded turn the screw in until the micro switch is activated Once activated the gun and wire feeder motors will begin feeding wire Retract the screw accordingly until the system is deactivated and adjusted to the operators liking Drive Roll and Idler Rolls The Python comes standard with a...

Страница 15: ... and Accessories Insulated Drive Roll Kits Used to prevent preheating of the wire which may soften it and clog the liner This picking up of current at the drive rolls rather than at the contact tip is usually not a problem unless using too large of a contact tip or excessively oxidized aluminum wire MK P N Miller P N Insulated Groove Drive Roll Kit 005 0640 215677 For 030 0 8 mm dia aluminum wire ...

Страница 16: ...fuser For a complete listing of available diffusers for the XR Python please reference the XR Python Barrel breakdown and Parts List later in this manual Nozzle The XR Python comes standard with a genuine Miller Gas Nozzle For a complete listing of available nozzles for the XR Python please reference the XR Python Barrel breakdown and Parts List later in this manual Barrel The XR Python comes stan...

Страница 17: ...ts should be maintained on hand The number of units in operation and the importance of minimal down time will determine to what extent spare parts should be stocked on hand See the recommended spare parts list for the most commonly replaced parts If repairs do become necessary qualified shop maintenance personnel can easily replace any part Reference the table below for suggested Maintenance Tools...

Страница 18: ... slave motor a brake system is used to prevent wire overrun rather than tension The drag adjustment in the feeder is used simply to keep the wire slightly taut so it will not pull off the spool while feeding wire The high torque 24VDC gun motor is controlled by a solid state speed control located in the feeder and a pot located in the gun The gun motor potentiometer and micro switch are connected ...

Страница 19: ...elding wire is not energized Loose or no cable connections Check all power connections Contactor control cable loose or in wrong position Check power supply owner s manual for location and type of contactor signal required Welding power source Check power source Wire feeds erratically Dirty or worn conduit Blow out or replace conduit Wrong size contact tip See contact tip table Idler roll stuck Ch...

Страница 20: ...dices Diagrams Parts List XR Python Parts View 9 XR Python Bill of Material 10 Python Front Body Parts View 11 XR Python Barrel Parts View 12 XR Barrel Consumables Listing 13 XR Python Power Gas Connector Parts View 14 XR Python Electrical Pinout 15 ...

Страница 21: ...XR Python Owner s Manual page 9 XR Python 25 Ft Model 195451 ...

Страница 22: ...Handle Kit includes 23 30 35 11 4 145217 Screw K40 x 12 34 12 1 189812 Housing Power Pin Handle Right 35 1 437 0253 Molded Door 13 1 189811 Housing Power Pin Handle Left 36 1 552 0225 Gas Hose XR Python 14 1 203562 Strain Relief Spring 37 1 615 0008 Conduit 15 1 203560 Spring Retainer 38 0 30 ft 737 0048 Tube Insulation 9 AWG Clear 16 1 211 0077 Motor 39 1 751 0020 Cap Plug 0 218 ID X 0 50 LG 17 6...

Страница 23: ...on 1 1 003 2083 Output Shaft Assembly 2 1 003 2106 Body Assembly 3 1 325 0206 10 24 x 3 8 PH Screw 4 1 333 0082 10 Lock Washer 5 1 419 0092 0 29 x 0 047 x 0 32 Comp Spring 6 1 421 0525 1 8 x 7 8 SST Dowel Pin 7 1 431 1663 Idler Adjusting Screw 8 1 431 1598 Idler Arm 9 1 511 0001 Idler Wire Feed Assembly 10 1 511 0101 Drive roll ...

Страница 24: ...r 1 8 Tip Recess 2 1 002 0652 Assy Barrel Bend XR Python 3 1 003 2213 Assy Taper Lock Barrel 4 1 198855 Nozzle Copper 5 8 Orifice 5 1 206189 052 Heavy Duty FasTip 6 4 303 0010 O Ring 0 489 ID x 0 629 OD 7 2 303 0094 O Ring 0 301 ID x 0 070 WT 8 1 313 0091 Retaining Ring 9 1 261 0157 Barrel Insulator 10 0 66ft 931 0137 Liner Teflon Package 5 pcs Standard ...

Страница 25: ...ontact Tips 0 281 OD 5 206177 035 0 9 mm 030 0 8 mm aluminum wire 5 206179 045 1 2 mm 040 1 0 mm aluminum wire 5 206180 052 1 3 mm 3 64 1 2 mm aluminum wire 5 206181 1 16 1 6 mm 5 206182 068 1 7 mm or 1 6 mm aluminum wire Heavy Duty FasTip Contact Tips 0 312 OD 5 206186 035 0 9 mm 030 0 8 mm aluminum wire 5 206187 040 1 0 mm 035 0 9 mm aluminum wire 5 206188 045 1 2 mm 040 1 0 mm aluminum wire 5 2...

Страница 26: ...scription 1 0 45ft 615 0351 Teflon Tube Liner 2 2 602172 Set Screw 10 32 x 18 3 1 321 1104 Set Screw Mod Conduit 4 1 202513 Gas Hose Fitting 5 1 202216 Outlet Wire Guide 6 1 193896 Power Pin Assy 7 1 431 1743 Power Gas Connector MODIFIED 8 1 141694 Set Screw 5 16 18 x 0 37 9 1 137495 Power Weld Fitting 10 2 079974 O Ring 0 5 ID ...

Страница 27: ...XR Python Owner s Manual page 15 X Clocked Amphenol Connector Viewed from back of connector Polarizing Key XR Python Electrical Schematic Connector Pinout ...

Страница 28: ...XR Python Owner s Manual page 16 Safety Warnings ...

Страница 29: ...XR Python Owner s Manual page 17 ...

Страница 30: ... or failure MK Products shall instruct the claimant on the warranty claim procedures to be followed As a matter of general policy only MK Products may honor an original user s warranty claims on warranted equipment in the event of failure resulting from a defect within the following periods from the date of delivery of equipment to the original user 1 Guns 1 year 2 Repairs 90 days Classification o...

Страница 31: ... com Model Name Serial Style Number Purchase Date Date which equipment was delivered to original customer Distributor Address City State Zip Please complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options...

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