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OM-225 429 Page 1

SECTION 1 −SAFETY PRECAUTIONS FOR GTAW

TORCHES − READ BEFORE USING

SR6 (TIG) 2013-09

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1.

Symbol Usage

DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex-
plained in the text.

NOTICE − Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid the
hazards.

1-2.

Arc Welding Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the welding power source Owner’s Manual. Read
and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and
repair this unit.

During operation, keep everybody, especially children, away.

Always wear dry insulating gloves.

Insulate yourself from work and ground.

Do not touch live electrode or electrical parts.

Before welding, verify torch head is firmly attached to the torch
body.

Do not wrap water-cooled torch hoses and power cables together
with tape or plastic wire ties. Wrapping restricts water flow which
may cause power cable to overheat and torch hose to burst.

Replace worn, damaged, or cracked torches or cables.

Turn off welding power source before changing tungsten elec-
trode or torch parts.

Keep all covers and handle securely in place.

ELECTRIC SHOCK can kill.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

Wear an approved welding helmet fitted with a proper shade of filter
lenses to protect your face and eyes from arc rays and sparks
when welding or watching (see ANSI Z49.1 and Z87.1 listed in
Safety Standards).

Wear approved safety glasses with side shields under your
helmet.

Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.

Wear body protection made from durable, flame-resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.

FUMES AND GASES can be hazardous.

Keep your head out of the fumes.

Ventilate area, or use breathing device. The
recommended way to determine adequate

ventilation is to sample for the composition and quantity of fumes

and gases to which personnel are exposed.

Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.

BUILDUP OF GAS can injure or kill.

Shut off compressed gas supply when not in
use.

Always ventilate confined spaces or use ap-
proved air-supplied respirator.

WELDING can cause fire or explosion.

Do not weld near flammable material.

Do not weld on containers that have held com-
bustibles, or on closed containers such as

tanks, drums, or pipes unless they are properly prepared ac-
cording to AWS F4.1 and AWS A6.0 (see Safety Standards).

Watch for fire; keep extinguisher nearby.

Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.

HOT PARTS can burn.

Allow torch to cool before touching.

Do not touch hot metal.

Protect hot metal from contact by others.

NOISE can damage hearing.

Check for noise level limits exceeding those spe-
cified by OSHA.

Use approved ear plugs or ear muffs if noise level
is high.

Warn others nearby about noise hazard.

Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at

the beginning of the manual and in each section.

Use only genuine replacement parts from the manufacturer.

Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.

READ INSTRUCTIONS.

Содержание WP-18 Series

Страница 1: ...ocesses OM 225 429C 2015 03 Visit our website at www MillerWelds com File TIG GTAW Hand Held Water Cooled TIG GTAW Torch TIG GTAW Welding Description W 350 Series WP 18 Series W 350 W 350V WP 18 WP 18...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...ecifications 7 3 2 Duty Cycle 7 SECTION 4 INSTALLATION 8 4 1 Required Torch Parts And Torch Assembly 8 4 2 International Style Connector Assembly 8 4 3 Connecting Torch 9 SECTION 5 MAINTENANCE TROUBLE...

Страница 4: ......

Страница 5: ...an burn eyes and skin Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and sparks when welding or watching see ANSI Z49 1 and Z87...

Страница 6: ...national org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642...

Страница 7: ...ou fissur e Mettre la soudeuse hors tension avant de remplacer un lectrode de tungst ne ou des pi ces de torche S assurer que tous les couvercles et poign es sont fermement assujettis LES RAYONS DE L...

Страница 8: ...iety at http www aws org or purchased from Global Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Sta...

Страница 9: ...er l exposition aux CEM provenant du circuit de soudage 1 Rassembler les c bles en les torsadant ou en les attachant avec du ruban adh sif ou avec une housse 2 Ne pas se tenir au milieu des c bles de...

Страница 10: ...OM 225 429 Page 6...

Страница 11: ...12 5 ft 3 8 m Or 25 ft 7 6 m Three Piece Vinyl Dimensions Length 8 in 203 mm Handle Diameter 1 13 in 29 mm Weight 8 55 oz 242 g Length 8 5 in 216 mm Handle Diameter 1 13 in 29 mm Weight 9 5 oz 269 g...

Страница 12: ...national Style Adapter Assembling Torch Body Keep connections tight Replace cup heat shield and backcap as needed 13 Tungsten Tungsten Electrode See Section 6 Installing Tungsten To adjust tungsten po...

Страница 13: ...IG Block Customer Supplied 4 Coolant In Hose 237 416 Short Red Hose Supplied With Cooler 5 TIG Weld Cable Coolant In 6 Coolant Out Hose 7 Work Weld Cable 8 TIG Torch 9 Foot Control Optional 10 Workpie...

Страница 14: ...rch to electrode weld output terminal 6 Gas Out Connection Connect TIG torch gas hose to gas out fitting 7 Work Weld Output Terminal 8 Work Lead Clamp Connect work lead to work weld output terminal 9...

Страница 15: ...wmeter 4 Power Source 5 Coolant System 6 Torch 7 Coolant Into Torch Hose Blue 8 Coolant Out Of Torch Power Cable Red Connect torch coolant out of torch pow er cable to power cable adapter and connect...

Страница 16: ...ry Collet Body Threads If Necessary Gas Lens Screen If Necessary Gas Valve If Applicable If Necessary Monthly Power Cable For Cracks Wear If Necessary Gas Hose For Cracks Leaks Wear If Necessary Water...

Страница 17: ...properly if applicable Have Factory Authorized Service Station Service Distributor check valve No shielding gas flow from torch Be sure valves on gas supply are open Check cable for kinks or blockage...

Страница 18: ...bles When using AC check welding power source High Frequency control setting and be sure it is operating continuously Select proper size and type tungsten Properly prepare tungsten according to Sectio...

Страница 19: ...ectrode For Welding With Phase Control Machines Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires Use local exhaust forced ventilation at the grind...

Страница 20: ...lam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select and...

Страница 21: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 7 3 Positioning Torch Tungst...

Страница 22: ...OM 225 429 Page 18 SECTION 8 PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 29 30 31 32 33 34 35 36 38 37 26 28 39 WC0218 B Figure 8 1 Complete Torch Assembly...

Страница 23: ...6 54N16 Nozzle Alumina GL 6 3 8 in 1 1 6 54N15 Nozzle Alumina GL 7 7 16 in 1 1 6 54N14 Nozzle Alumina GL 8 1 2 in 1 1 6 54N19 Nozzle Alumina GL Short 11 11 16 in 1 1 7 45V29 Gas Lens 0 020 in 0 5 mm...

Страница 24: ...8 1 2 in 1 1 19 08N79 Nozzle Lava 10 5 8 in 1 1 19 08N80 Nozzle Lava 12 3 4 in 1 1 20 10N49L Nozzle Alumina Long 5L 5 16 in 1 1 20 10N48L Nozzle Alumina Long 6L 3 8 in 1 1 20 10N47L Nozzle Alumina Lo...

Страница 25: ...40V75R18 Hose Gas 12 1 2 Ft 3 8 m Rubber 1 1 35 41V30 Hose Gas 25 Ft 7 6 m Vinyl 1 1 35 41V30R18 Hose Gas 25 Ft 7 6 m Braided 1 1 36 40V64 Cable Power 12 1 2 Ft 3 8 m Vinyl 1 1 36 40V64R Cable Power 1...

Страница 26: ...TM 216 869 Page 22 Dynasty 350 700 Maxstar 350 700 Notes...

Страница 27: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 28: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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