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Arc Welding Power Source

Processes

Description

MIG (GMAW) and Pulsed MIG

(GMAW-P) Welding

Air Carbon Arc (CAC-A) Cutting

and Gouging

TM-246193K

2021

−

Eff w/Serial No. MA021803A

Invision 352 MPa

Auto-Line

™

File: MULTIPROCESS

™

For product information, Own-

er’s Manual translations, and

more, visit

www.MillerWelds.com

Proprietary Information - Do not distribute or allow to be used by unqualified persons.

Содержание Invision 352 MPa Auto-Line CE

Страница 1: ...n Arc CAC A Cutting and Gouging TM 246193K 2021 11 Eff w Serial No MA021803A Invision 352 MPa Auto Line File MULTIPROCESS For product information Own er s Manual translations and more visit www Miller...

Страница 2: ...pplica ble Owner s Manual from www MillerWelds com Effective with ME100269U IGBT Module Kit No 217 625 was discontinued See Parts List and Service Memo 1233 for additional informa tion Effective with...

Страница 3: ...atic Output Characteristics 8 SECTION 4 INSTALLATION 9 4 1 Selecting A Location 9 4 2 Selecting Cable Sizes 10 4 3 Weld Output Terminals 10 4 4 Remote 14 Receptacle Information 11 4 5 Optional 115 Vol...

Страница 4: ...Board PC1 Test Point Values 47 8 21 Control Board PC1 Power Off Checks 50 8 22 Control Board PC1 Power Off Checks 51 8 23 Power Interconnect Board PC2 Testing Information Use with Section 8 24 52 8 2...

Страница 5: ...ine case is not energized Insulate yourself from ground by standing or working on dry insulat ing mats big enough to prevent contact with the ground Do not leave live unit unattended If this procedure...

Страница 6: ...checked and maintained Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference READ INS...

Страница 7: ...ear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2017 04 Protect yourself from electric shock by insulating yourself from work and ground Safe3 2...

Страница 8: ...r protection and button shirt collar Use welding helmet with correct shade of filter Wear complete body protection Safe38 2012 05 Kasjf laksf lkasdf l aksdf lkasd flksadflkasd lk Kasjf laksf lkasdf l...

Страница 9: ...laneous Symbols And Definitions Some symbols are found only on CE products Increase Press Percent Input Power Or Input Voltage On Three Phase Remote Off Single Phase Arc Control V Volts Read Instructi...

Страница 10: ...ded on back cover of this manual 3 4 Software Licensing Agreement The End User License Agreement and any third party notices and terms and conditions pertaining to third party software can be found at...

Страница 11: ...in 400 mm D 19 3 32 in 485 mm E 8 11 16 in 221 mm F 1 17 32 in 39 mm G 1 4 20 UNC 2B thread Weight 80 lb 36 3 kg 93 5 lb 42 4 kg w optional 115 VAC 3 8 Environmental Specifications A Temperature Spec...

Страница 12: ...with a 8 AWG power cord The rated output with 8 AWG is 300 amps 32 volts at 40 duty cycle To achieve 60 duty cycle change cord to 6 AWG NOTICE Exceeding duty cycle can damage unit and void warranty R...

Страница 13: ...ifting Forks Extend forks beyond opposite side of unit 2 Lifting Handles Use handles to lift unit 3 Hand Cart Use cart or similar device to move unit 4 Line Disconnect Device Locate unit near correct...

Страница 14: ...2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x120 2x4 0 2x120 500 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x120 3x3 0 3x95 3x3 0 3x95 600 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x1...

Страница 15: ...0 to 10 volts DC out put signal from wire feeder M CC CV select 0 to 10 volts DC N Wirefeed speed common A V AMPERAGE VOLTAGE F Current feedback 1 volt DC per 100 amperes H Voltage feedback 1 volt DC...

Страница 16: ...y Conductor Size In AWG mm2 5 8 10 8 10 12 4 0 14 2 5 14 2 5 Minimum Grounding Conductor Size In AWG mm2 5 8 10 8 10 12 4 0 14 2 5 14 2 5 60 Hz 3 Phase Rated Supply Voltage V 208 230 400 460 575 Rated...

Страница 17: ...TM 246193 Page 13 Invision 352 MPa Notes...

Страница 18: ...TM 246193 Page 14 Invision 352 MPa 4 7 Connecting 1 Phase Input Power Tools Needed 7 6 L1 L2 1 GND PE Earth Ground 3 1 8 9 10 1 6 5 4 2 3 input1 2012 05 Ref 803766 C 803691 E...

Страница 19: ...e power source See rating label on unit and check input volt age available at site 1 Black And White Input Conductor L1 And L2 2 Red Input Conductor 3 Green Or Green Yellow Grounding Conductor 4 Insul...

Страница 20: ...TM 246193 Page 16 Invision 352 MPa 4 8 Connecting 3 Phase Input Power Tools Needed GND PE Earth Ground L1 2 1 L2 L3 3 3 4 5 6 7 input2 2012 05 Ref 803766 C 803691 E...

Страница 21: ...er to relink the power source See rating label on unit and check input volt age available at site For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch shown in the OFF position 3 Gr...

Страница 22: ...Length Indicator 6 Right Display The meters display the actual weld output values after arc initiation and remains dis played for approximately three seconds after the arc is broken 7 Amps Indicator...

Страница 23: ...the next configuration option 5 2 Configuration Option Menu Continued Pulsed MIG Manual Auto Control This option sets the Pulsed MIG control as manual PULS MAN or Auto PULS AUTO operation When set to...

Страница 24: ...on Menu The Configuration Option Menu can be exited at any time by turning the unit off Only if the unit is turned off after EXIT NO is displayed will configuration option changes be saved INFO NO PUL...

Страница 25: ...2 Positive Weld Output Terminal 3 Negative Weld Output Terminal 4 Ground Cable to Workpiece 5 Workpiece 6 Gun 7 Synergic Wire Feeder 8 Gas Hose 9 Gas Cylinder Use of shielding gas is dependant on Wire...

Страница 26: ...MIG Wire and Gas Selection Table for available wires and gases see Section 6 3 Operation While the Volts Indicator is lit under the Left Display the Adjust Control is used to set desired preset volta...

Страница 27: ...45 1 2 MCOR 052 1 4 MCOR 1 16 1 6 MCOR ARGN CO2 90 ARGON 10 CARBON DIOXIDE 30 Stainless Steel 035 0 9 SSTL 045 1 2 SSTL TRI MIX 90 HELIUM 7 5 ARGON 2 5 CARBON DIOXIDE ARGN OXY 98 ARGON 2 OXYGEN 70 Alu...

Страница 28: ...gs widen the arc cone increases puddle fluidity and flat tens the weld bead appearance Higher settings narrow the arc cone re duces puddle fluidity and crowns the weld bead appearance Each Wire and Ga...

Страница 29: ...6 1 6 AL4X 4000 Series ARGN ARGON 035 0 9 AL49 4943 040 1 0 AL49 4943 3 64 1 2 AL49 4943 1 16 1 6 AL49 4943 035 0 9 AL5X 5000 Series 040 1 0 AL5X 5000 Series 3 64 1 2 AL5X 5000 Series 1 16 1 6 AL5X 50...

Страница 30: ...hanged at the wire feeder Power Source Display Wire Feeder with Remote Process Select Detected and Set for Pulsed MIG When the power source Right Display is PULS a Remote Process Select wire feeder is...

Страница 31: ...TM 246193 Page 27 Invision 352 MPa Notes...

Страница 32: ...Feedback Ribbon Cable 24 VAC 115 VAC Boost Gate Signal Optional Auxiliary Power 115 VAC Receptacle Input Boost Inductor Current Feedback Input Rectifier Voltage Bus Voltage Current Transformer CT1 4...

Страница 33: ...acle Output Current Sensor HD1 14 15 Electrode Fan Motor FM1 31 Output Current Feedback Primary Heatsink Thermistor RT 2 Secondary Heatsink Thermistor RT 1 32 33 Control Transformer T2 28 29 30 115 VA...

Страница 34: ...Remote 14 pin receptacle Pro cess Selector Switch and Weld Pro cess Control 18 Voltmeter V Ammeter A See Section 5 1 Front Panel 19 Arc Control Controls Dig in Stick process or In ductance in MIG proc...

Страница 35: ...of damage and for proper connections gas supply cable routing consumables and wire feed system For inverter power sources that have unknown problems or are not powering up Check for required input vol...

Страница 36: ...eded later for these parts This procedure is simply to get a basic okay to power up unit See Section 8 18 for test points and values Use Miller Testing Booklet Part No 150853 when servicing this unit...

Страница 37: ...C13 Measure the DC voltage across C13 Positive Terminal and C13 Neg ative Terminal on PC2 as shown until voltage drops to near 0 zero volts If the capacitor voltage does not drop to near zero after s...

Страница 38: ...HEC MOD2 is skiip 83 EC The modules come as a kit with in stallation instructions that need to be followed entirely Continue to the end of the pre power checks 1 Test Equipment Needed Component Side...

Страница 39: ...Side Of Board HF XFMR TP3 L2 BUS BUS TP1 TP4 TP2 RC1 8 7 Inverter Module MOD2 Test Point Values If any of the measurements do not read correctly replace MOD2 MOD1 Inverter Module MOD2 DMM Positive Le...

Страница 40: ...led replace PC2 and bus capacitors 8 8 Power Interconnect Board PC2 Ref 907161 258043 C 1 Test Equipment Needed R8 R1 2 8 9 Power Interconnect Board PC2 Test Point Values Power Interconnect Board PC2...

Страница 41: ...ipment Needed 1 2 3 4 8 7 6 5 Pin sequence of IC chips D46 K A RC2 RC3 RC5 Ref 276639 A 907161 U6 8 11 Control Board PC1 Test Point Values Pre Regulator Control DMM Positive Lead DMM Negative Lead DMM...

Страница 42: ...power applied to the machine 1 Power Switch S1 Visually inspect S1 for damage Check switch mechanical opera tion by turning switch On and Off several times Switch should snap sharply between the On a...

Страница 43: ...D1 2 Diode D2 Visually inspect D1 and D2 for dam age Check all measurements for output diodes D1 and D2 see Section 8 14 If all measurements passed the output diodes D1 and D2 are OK Pre power checks...

Страница 44: ...8 19 Check power interconnect board PC2 and connections and replace if necessary see Pre Power Checks in Sections 8 25 thru 8 26 and also see Section 8 23 Check front panel display board PC3 and conne...

Страница 45: ...f necessary Check control board PC1 and connections and replace if necessary see Pre Power Checks in Sec tions 8 21 thru 8 22 and also see Section 8 19 Check front panel display board PC3 and connecti...

Страница 46: ...nit has over heated The unit has shut down to allow the fan to cool it see Section 3 9 Operation will continue when the unit has cooled Help 6 Display Indicates operation at maximum input cur rent The...

Страница 47: ...e holding the Setup button until FACTORY is displayed 5 Release Setup button LIFE NO is displayed 6 Press and release Setup button TASK NO is displayed 7 Turn Adjustment knob until FAC RESET is displa...

Страница 48: ...C V11 1 volt DC per 100 amperes of weld output V12 72 volts DC open circuit voltage 8 18 Troubleshooting Circuit Diagram Test Equipment Needed See Section 8 32 for RC50 information See Section 8 31 fo...

Страница 49: ...ing power see Sections 8 2 thru 8 11 TM 246193 Page 45 Invision 352 MPa R4 271737 B R5 R3 See Section 8 19 for PC1 information V6 R1 V8 See Section 8 23 for PC2 information R2 R6 R7 V7 Approx 35K ohms...

Страница 50: ...esting Information Use with Section 8 20 Ref 276639 A 907161 Measure voltage of input ca pacitors according to Section 8 3 and be sure voltage is near zero before touching any parts Be sure plugs are...

Страница 51: ...C regulated with respect to primary bus 3 Output 12 volts DC regulated with respect to primary bus 4 Output Do not measure Boost IGBT gate drive signal 5 Do not measure Boost IGBT gate drive signal re...

Страница 52: ...DC reference voltage for thermistors 14 GND Circuit common referenced to chassis 15 Output Secondary side thermistor return 1 2 volts DC at 25 C thermistor temperature 16 GND Circuit common referenced...

Страница 53: ...RC10 1 115 volts AC RMS fan on less than 20 volts AC RMS fan off 3 Output Do not measure Test point used to test board only 4 Output Do not measure Test point used to test board only RC11 1 Not Used...

Страница 54: ...forming power off checks Remove wrist strap before performing any checks or proce dures with power applied to the machine Remove all plugs from PC1 before testing 1 Control Board PC1 Check all measure...

Страница 55: ...ber IGBT Gate Drive IC U13 U13 Pin 5 RC9 Pin 4 0 10 0 30 N A Snubber IGBT Gate Drive IC U13 U13 Pin 7 RC9 Pin 4 0 10 0 30 N A 60Hz Auxiliary Power Bridge DMM Positive Lead DMM Negative Lead DMM Diode...

Страница 56: ...Testing Information Use with Section 8 24 Ref 258043 C 907161 Measure voltage of input capacitors according to Section 8 3 and be sure voltage is near zero before touching any parts Be sure plugs are...

Страница 57: ...Do not measure Boost inductor current feedback 4 Input 12 volts DC regulated with respect to primary bus 12 volts DC power to boost inductor current sensor 5 Precom Circuit common referenced to prima...

Страница 58: ...with respect to AC1 or AC3 AC3 Power Primary AC mains phase 3 line voltage measure with respect to AC1 or AC2 L1 Power Input boost inductor rectified line voltage measure with respect to bus L1 L2 Po...

Страница 59: ...applying power see Sections 8 2 thru 8 11 TM 246193 Page 55 Invision 352 MPa Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Profes...

Страница 60: ...forming any checks or proce dures with power applied to the machine Remove all plugs from PC2 before testing 1 Power Interconnect Board PC2 Visually inspect PC2 for damage Check all measurements for P...

Страница 61: ...st Gate Protection Diode D12 D12 Anode D12 Cathode 0 20 0 90 N A Boost Gate Protection Diode D13 D13 Anode D13 Cathode 0 20 0 90 N A Inverter Gate MOSFET Q1 Q1 S Source Q1 D Drain 0 20 0 90 N A Invert...

Страница 62: ...rap when performing power off checks Remove wrist strap before performing any checks or proce dures with power applied to the machine Remove all plugs from PC2 before testing 1 Power Interconnect Boar...

Страница 63: ...or R11 R11 Left R11 Right N A 10 16 5 SCR Gate Resistor R12 R12 Left R12 Right N A 10 16 5 Pre Charge Diode D5 AC3 R14 Top 0 20 0 90 N A Pre Charge Diode D6 AC2 R14 Top 0 20 0 90 N A Pre Charge Diode...

Страница 64: ...st strap when performing power off checks Remove wrist strap before performing any checks or proce dures with power applied to the machine Remove all plugs from PC2 before testing 1 Power Interconnect...

Страница 65: ...5 SCR Gate Resistor R12 R12 Left R12 Right N A 10 16 5 Pre Charge Diode D5 AC3 R14 Top 0 20 0 90 N A Pre Charge Diode D6 AC2 R14 Top 0 20 0 90 N A Pre Charge Diode D7 AC1 R14 Top 0 20 0 90 N A Boost...

Страница 66: ...ection 8 32 Ref 243612 C 805137 A Measure voltage of input capacitors according to Section 8 3 and be sure voltage is near zero before touching any parts Be sure plugs are secure before ap plying powe...

Страница 67: ...3 volts DC T1 primary current HELP 1 12 Not Used 13 Output 3 0 volts DC reference voltage for thermistors 14 GND Circuit common referenced to chassis 15 Input Secondary side thermistor return 1 2 volt...

Страница 68: ...onnected to Remote Process Select capable single wirefeeder Mig 3 5 volts DC Pulse 2 5 volts DC When con nected to Remote Process Select capable dual wirefeeder left side Mig 5 5 volts DC left side Pu...

Страница 69: ...Every 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections Every 6 M...

Страница 70: ...representative and may not reflect actual unit 1 Mounting Unit Foot 2 Base 3 Fan Motor 4 Louver Remove wrapper from unit Place unit upside down on secure work area as shown Remove mounting unit feet...

Страница 71: ...A 235706 A MB380101A thru MB520505A 254105 A 254106 A MB520506A thru ME224000U 256236 A 256243 A ME224001U thru MF254022U 265903 A 268764 A MF254023U thru MF344114U 271737 A 271738 A MF344115U and fo...

Страница 72: ...TM 246193 Page 68 Invision 352 MPa Figure 10 1 Circuit for Invision 352 MPa 208 575 Volt Eff w Serial No MA021803A thru MB380100A...

Страница 73: ...TM 246193 Page 69 Invision 352 MPa 246192 A...

Страница 74: ...TM 246193 Page 70 Invision 352 MPa Figure 10 2 Circuit for Invision 352 MPa 208 575 Volt Eff w Serial No MB380101A thru MB520505A...

Страница 75: ...TM 246193 Page 71 Invision 352 MPa 254105 A...

Страница 76: ...TM 246193 Page 72 Invision 352 MPa Figure 10 3 Circuit for Invision 352 MPa 208 575 Volt Eff w Serial No MB520506A Thru ME224000U...

Страница 77: ...TM 246193 Page 73 Invision 352 MPa 256236 A...

Страница 78: ...TM 246193 Page 74 Invision 352 MPa Figure 10 4 Circuit for Invision 352 MPa 208 575 Volt Eff w Serial No ME224001U Thru MF254022U...

Страница 79: ...TM 246193 Page 75 Invision 352 MPa 265903 A...

Страница 80: ...TM 246193 Page 76 Invision 352 MPa Figure 10 5 Circuit for Invision 352 MPa 208 575 Volt Eff w Serial No MF254023U Thru MF344114U...

Страница 81: ...TM 246193 Page 77 Invision 352 MPa 271737 A...

Страница 82: ...TM 246193 Page 78 Invision 352 MPa Figure 10 6 Circuit for Invision 352 MPa 208 575 Volt Eff w Serial No MF344115U And Following...

Страница 83: ...TM 246193 Page 79 Invision 352 MPa 271737 B...

Страница 84: ...TM 246193 Page 80 Invision 352 MPa Figure 10 7 Wiring Diagram for Invision 352 MPa Eff w Serial No MA021803A And Following 1 of 2...

Страница 85: ...TM 246193 Page 81 Invision 352 MPa 235706 A...

Страница 86: ...TM 246193 Page 82 Invision 352 MPa Figure 10 8 Wiring Diagram for Invision 352 MPa Eff w Serial No MA021803A And Following 2 of 2...

Страница 87: ...TM 246193 Page 83 Invision 352 MPa 235706 A...

Страница 88: ...TM 246193 Page 84 Invision 352 MPa Figure 10 9 Wiring Diagram for Invision 352 MPa w Serial No MB380101A Thru MB520505A 1 of 2...

Страница 89: ...TM 246193 Page 85 Invision 352 MPa 254106 A...

Страница 90: ...TM 246193 Page 86 Invision 352 MPa Figure 10 10 Wiring Diagram for Invision 352 MPa Eff w Serial No MB380101A Thru MB520505A 2 of 2...

Страница 91: ...TM 246193 Page 87 Invision 352 MPa 254106 A...

Страница 92: ...TM 246193 Page 88 Invision 352 MPa Figure 10 11 Wiring Diagram for Invision 352 MPa Eff w Serial No MB520506A Thru ME224000U 1 of 2...

Страница 93: ...TM 246193 Page 89 Invision 352 MPa 256243 A...

Страница 94: ...TM 246193 Page 90 Invision 352 MPa Figure 10 12 Wiring Diagram for Invision 352 MPa Eff w Serial No MB520506A Thru ME224000U 2 of 2...

Страница 95: ...TM 246193 Page 91 Invision 352 MPa 256243 A...

Страница 96: ...TM 246193 Page 92 Invision 352 MPa Figure 10 13 Wiring Diagram for Invision 352 MPa Eff w Serial No ME224001U Thru MF254022U 1 of 2...

Страница 97: ...TM 246193 Page 93 Invision 352 MPa 268764 A...

Страница 98: ...TM 246193 Page 94 Invision 352 MPa Figure 10 14 Wiring Diagram for Invision 352 MPa Eff w Serial No ME224001U Thru MF254022U 2 of 2...

Страница 99: ...TM 246193 Page 95 Invision 352 MPa 268764 A...

Страница 100: ...TM 246193 Page 96 Invision 352 MPa Figure 10 15 Wiring Diagram for Invision 352 MPa Eff w Serial No MF254023U And Following 1 of 2...

Страница 101: ...TM 246193 Page 97 Invision 352 MPa 271738 A...

Страница 102: ...TM 246193 Page 98 Invision 352 MPa Figure 10 16 Wiring Diagram for Invision 352 MPa Eff w Serial No MF254023U And Following 2 of 2...

Страница 103: ...TM 246193 Page 99 Invision 352 MPa 271738 A...

Страница 104: ...Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters USA USA Phone 920 735 4505 Auto Attended USA Canada FAX 920 735 4134 International FAX 920 735 4125 For International...

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