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OM-225 216 Page 2

D

On inverter power sources, failed parts can ex-

plode or cause other parts to explode when

power is applied. Always wear a face shield

and long sleeves when servicing inverters.

EXPLODING PARTS can injure.

Sparks and hot metal blow out from the cutting arc.

Chipping and grinding cause flying metal.

FLYING SPARKS can cause injury.

D

Wear approved face shield or safety goggles with side shields.

D

Wear proper body protection to protect skin.

D

Wear flame-resistant ear plugs or ear muffs to prevent sparks from

entering ears.

Arc rays from the cutting process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin.

ARC RAYS can burn eyes and skin.

D

Wear face protection (helmet or shield) with a proper shade of filter

lenses to protect your face and eyes when cutting or watching. ANSI

Z49.1 (see Safety Standards) suggests a No. 9 shade (with No. 8 as

minimum) for all cutting currents less than 300 amperes. Z49.1 adds

that lighter filter shades may be used when the arc is hidden by the

workpiece. As this is normally the case with low current cutting, the

shades suggested in Table 1 are provided for the operator’s conve-

nience.

D

Wear approved safety glasses with side shields under your helmet

or shield.

D

Use protective screens or barriers to protect others from flash, glare

and sparks; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant

material (leather, heavy cotton, or wool) and foot protection.

Table 1. Eye Protection For Plasma Arc Cutting

Current Level In Amperes

Minimum Shade Number

Below 20

20 

 40

40 

 60

60 

 80

#4
#5
#6
#8

Prolonged noise from some cutting applications can

damage hearing if levels exceed limits specified by

OSHA (see Safety Standards).

NOISE can damage hearing.

D

Use approved ear plugs or ear muffs if noise level is high.

D

Warn others nearby about noise hazard.

FUMES AND GASES can be hazardous

.

Cutting produces fumes and gases. Breathing

these fumes and gases can be hazardous to

your health.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use local forced ventilation at the

arc to remove cutting fumes and gases.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Material Safety Data Sheets (MSDSs)

and the manufacturer’s instruction for metals to be cut, coatings,

and cleaners.

D

Work in a confined space only if it is well ventilated, or while wearing

an air-supplied respirator. Fumes from cutting and oxygen depletion

can alter air quality causing injury or death. Be sure the breathing air

is safe.

D

Do not cut in locations near degreasing, cleaning, or spraying oper-

ations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not cut on coated metals, such as galvanized, lead, or cadmium

plated steel, unless the coating is removed from the cutting area, the

area is well ventilated, and while wearing an air-supplied respirator.

The coatings and any metals containing these elements can give off

toxic fumes when cut.

D

Do not cut containers with toxic or reactive materials inside or

containers that have held toxic or reactive materials 

 they must be

emptied and properly cleaned first.

PLASMA ARC can cause injury.

The heat from the plasma arc can cause serious

burns. The force of the arc adds greatly to the burn

hazard. The intensely hot and powerful arc can

quickly cut through gloves and tissue.

D

Keep away from the torch tip.

D

Do not grip material near the cutting path.

D

The pilot arc can cause burns 

 keep away from torch tip when trig-

ger is pressed.

D

Wear proper flame-retardant clothing covering all exposed body ar-

eas.

D

Point torch away from your body and toward work when pressing

the torch trigger 

 pilot arc comes on immediately.

D

Turn off power source and disconnect input power before disas-

sembling torch or changing torch parts.

D

Use only torch(es) specified in the Owner’s Manual.

Gas cylinders contain gas under high pressure. If

damaged, a cylinder can explode. Since gas cylin-

ders are normally part of metalworking processes,

be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flame, sparks, and arcs.

D

Install and secure cylinders in an upright position by chaining them

to a stationary support or equipment cylinder rack to prevent falling

or tipping.

D

Keep cylinders away from any cutting or other electrical circuits.

D

Never allow electrical contact between a plasma arc torch and a

cylinder.

D

Never cut on a pressurized cylinder 

 explosion will result.

D

Use only correct gas cylinders, regulators, hoses, and fittings de-

signed for the specific application; maintain them and associated

parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient number

of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders, asso-

ciated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Содержание ICE-27T

Страница 1: ...Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 225 216E 2006 10 Spectrum 375 X TREME And ICE 27T Torch R File Plasma Cutters Visit our website at www MillerWelds com...

Страница 2: ...inue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get t...

Страница 3: ...ations For Torch 9 4 3 Duty Cycle And Overheating 10 4 4 Power Source Dimensions And Weight 10 4 5 Torch Dimensions And Weight 10 4 6 Connecting Gas Air Supply 11 4 7 Connecting Work Clamp 11 4 8 Elec...

Страница 4: ......

Страница 5: ...ments in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby Touching live electrical parts can cause fatal shocks or severe burns The torch and work circuit...

Страница 6: ...oxygen depletion can alter air quality causing injury or death Be sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying oper ations The heat and rays of the arc...

Страница 7: ...st strap BEFORE handling boards or parts D Use proper static proof bags and boxes to store move or ship PC boards H F RADIATION can cause interference D High frequency H F can interfere with radio nav...

Страница 8: ...www nfpa org OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office...

Страница 9: ...D Ne coupez pas de contenants qui ont d j re u des combustibles D Portez des v tements de protection exempts d huile tels que des gants en cuir une veste r sistante des pantalons sans revers des botte...

Страница 10: ...peut endommager l ou e D Utilisez des prot ge tympans ou un serre t te antibruit si le niveau sonore est lev D Pr venez toute personne sur les lieux du danger reli au bruit LES FUM ES ET LES GAZ peuv...

Страница 11: ...porteurs sont pri s de consulter leur m decin avant d approcher les op rations de coupage plasma L EMPLOI EXCESSIF peut SURCHAUFFER L QUIPEMENT D Pr voir une p riode de refroidissement respecter le cy...

Страница 12: ...ention During Welding Cutting and Other Hot Work NFPA Standard 51B de National Fire Protection Association P O Box 9101 1 Battery March Park Quincy MA 02269 9101 t l phone 617 770 3000 site Internet w...

Страница 13: ...Max OCV 120 Volts 10 20 A 27 A At 91 Volts DC At 20 Duty Cycle 28 8 max 0 30 3 4 KVA 3 2 KW 4 5 CFM 120 Volts 10 15 A 20 A At 88 Volts DC At 35 Duty Cycle 20 6 max 0 30 2 5 KVA 2 3 KW Air Or Nitrogen...

Страница 14: ...ty cycle can damage unit and void warranty Overheating sduty1 5 95 Ref 80503 A 3 1 2 Minutes Cutting 6 1 2 Minutes Resting 35 duty cycle For Units Connected to a 120 Volt Circuit or a 240 Volt Circuit...

Страница 15: ...hose with 1 4 NPT right hand thread fitting Wrap threads with teflon tape optional or apply pipe sealant and install fitting in opening Route hose to gas air supply Tools Needed 3 From Gas Air Supply...

Страница 16: ...National Electrical Code NEC including article 630 1 Choose a circuit breaker with time current curves comparable to a Time Delay Fuse 2 Time Delay fuses are UL class RK5 3 Normal Operating general p...

Страница 17: ...ing Conductor 3 Input Power Cord 4 Disconnect Device switch shown in the OFF position 5 Disconnect Device Grounding Terminal 6 Disconnect Device Line Terminals Connect green or green yellow grounding...

Страница 18: ...0 volts ac input power see Section 4 8 1 Power Cord Connector 2 Plug NEMA Type 5 15P 3 Receptacle NEMA Type 5 15R Customer Supplied 4 Plug NEMA Type 6 50P 5 Receptacle NEMA Type 6 50R Customer Supplie...

Страница 19: ...If 22 27 amperes of cutting output is used with 120 VAC input power and the overload protection on the input power circuit fre quently opens either reduce the cutting out put and or the cut time or f...

Страница 20: ...um and Stainless Steel cut speeds at these thicknesses may be reduced as much as 20 Recommended Cut Speeds At 20 Amperes Output Thickness Recommended Cut Speeds Inches mm ipm mm min Mild Steel 16 ga 1...

Страница 21: ...ow continues for 20 seconds after releasing trigger cutting arc can be instantly restarted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediately when trigger is...

Страница 22: ...7 Use n Gas Air Pressure n Torch Tip Electrode And Shield Cup 6 7 Every Week Section 6 6 Week n Shield Cup Shutdown System Section 6 6 Every 3 Months l Damaged Or Unreadable Labels Air Filter Regulat...

Страница 23: ...e working on unit Y Significant DC voltage can remain on capacitors after unit is Off Wait until all front panel LED s are off before removing wrapper Y Check DC bus voltage according to Section 6 4 a...

Страница 24: ...age does not drop to near zero after several minutes use a bleeder resistor of between 200 and 500 ohms at least 10 watts and 16 AWG 600 volts ac in sulation rated wire to discharge the capacitor s 5...

Страница 25: ...t input power plug from receptacle Remove wrapper from unit see Section 6 3 1 Filter Base 2 Filter 3 Filter Cup Unscrew filter cup from base Remove cup Unscrew filter element from base Check filter el...

Страница 26: ...if shield cup is loose off Turn Power On and loosen shield cup If shutdown system works properly Cup light comes on If not turn power Off and have a factory authorized service agent check unit If syst...

Страница 27: ...Remove shield cup Check cup for cracks and replace if necessary 2 Tip 3 Opening Remove tip Check tip and replace if open ing is deformed or 50 oversize If inside of tip is not clean and bright clean...

Страница 28: ...PLG1 from torch to receptacle RC1 on end of wiring harness connected to circuit board PC1 5 Ring Terminal And TORCH WHITE Terminal Connect ring terminal on end of white leads to TORCH WHITE terminal 6...

Страница 29: ...OM 225 216 Page 25 Notes...

Страница 30: ...OM 225 216 Page 26 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 31: ...OM 225 216 Page 27 224 682 B...

Страница 32: ...16 Page 28 SECTION 8 PARTS LIST Hardware is common and not available unless listed 804 507 B 1 2 3 4 5 6 15 8 9 10 11 12 13 14 18 22 25 24 26 27 28 29 30 31 32 33 23 16 17 19 20 21 7 Figure 8 1 Main A...

Страница 33: ...ITOR ASSY 2 17 229878 VARISTOR 360V 122 JOULE W TERMINALS 1 18 225171 WINDTUNNEL MAGNETICS 1 19 225174 INDUCTOR OUTPUT 1 20 225172 XFMR HF LITZ 1 21 225173 INDUCTOR INPUT 1 22 FM 1 227682 FAN MUFFIN 1...

Страница 34: ...before checking torch parts Check before each use and hourly during operation CAUTION 228 449 A ICE 27C T CONSUMABLES FAILURE TO RE PLACE WORN TIP OR ELECTRODE WILL DAMAGE TORCH AND VOID WARRANTY Drag...

Страница 35: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Страница 36: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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