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OM-256476 Page 21

SECTION 10 – TROUBLESHOOTING

10-1.

Troubleshooting

Trouble

Remedy

Auto lens not On – au-
to-lens does not darken
momentarily when the
On button is pressed.

Check batteries and verify they are in good condition and installed
properly.

Check battery surfaces and contacts, and clean if necessary.

Check battery for proper contact and gently adjust contact points if
necessary. This is particularly important if the helmet has been
dropped.

Not switching – auto-
lens stays light and
does not darken when
welding or cutting.

Stop welding or cutting immediately: Press the Auto On/Off button.

If power is On, review the sensitivity recommendations and adjust
sensitivity.

Clean lens cover and sensors of any obstructions. Make sure the
sensors are facing the arc; angles of 45° or more may not allow the
arc light to reach the sensors.

Not Switching – auto-
lens stays dark after the
arc is extinguished, or
the auto-lens stays dark
when no arc is present.

Reduce Sensitivity setting (see Section ). In extreme light condi-
tions, it may be necessary to reduce the surrounding light levels.

Sections of the auto-
lens are not going dark,
distinct lines separate
the light and dark areas.

Stop welding or cutting immediately: The auto-lens may be cracked
which can be caused by the impact of dropping the helmet.

Weld spatter on the auto lens may also cause cracking. (The lens
may need to be replaced; most cracked lenses are not covered by
warranty).

Switching or Flickering
– the auto-lens darkens
then lightens while the
welding or cutting arc is
present.

Review the sensitivity setting recommendations and increase the
sensitivity if possible. Be sure the arc sensors are not being blocked
from direct access to the arc light.

Check the lens cover for dirt and spatter that may be blocking the
arc sensors. Increasing Lens Delay 0.1 - 0.3 second may also re-
duce switching.

Inconsistent or lighter
auto-lens shading in the
dark-state, noticeable
on the outside edges
and corners.

Referred to as an angle of view effect, auto-darkening lenses have
an optimum viewing angle.

The optimum viewing angle is perpendicular or 90° to the surface of
the auto-lens. When that angle of view varies in the dark-state, weld-
ers may notice slightly lighter areas at the outside edges and the
corners of the lens. This is normal and does not represent any
health or safety hazard.

This effect may also be more noticeable in applications where mag-
nifying lenses are used.

Содержание Digital Performance Series

Страница 1: ...erformance Series Auto Darkening Helmets OM 256476P 2020 07 Models Digital Elite Digital Performance Series OM 256476N 2019 12 To help us serve you better go to www MillerWelds Com Register Auto Darke...

Страница 2: ...5 Lens Delay Control 11 4 6 Sensitivity Control 12 4 7 Typical Lens Adjustment Procedure 13 SECTION 5 ADJUSTING HEADGEAR 14 5 1 Adjusting Headgear 14 SECTION 6 REPLACING LENS COVERS 15 6 1 Replacing O...

Страница 3: ...andards listed in Section 1 5 Read and follow all Safety Standards Only qualified persons should install operate maintain and repair this equipment A qualified person is defined as one who by possessi...

Страница 4: ...s This helmet provides protection from projectiles associated with grinding chipping and re lated activities it is not a hard hat and does not provide protection from falling objects READ INSTRUCTIONS...

Страница 5: ...inimum Pro tective Shade No Suggested Shade No Comfort Shielded Metal Arc Welding SMAW Less than 3 32 2 4 Less than 60 7 3 32 5 32 2 4 4 0 60 160 8 10 5 32 1 4 4 0 6 4 160 250 10 12 More than 1 4 6 4...

Страница 6: ...upational And Educational Eye And Face Protection ANSI Standard Z87 1 from American National Standards Institute Website www ansi org Safety in Welding Cutting and Allied Processes CSA Standard W117 2...

Страница 7: ...y Symbol Definitions Warning Watch Out There are possible haz ards as shown by the symbols Accidental ingestion prevention Keep battery away from children Battery is harmful if swallowed 2 2 Miscellan...

Страница 8: ...Mode No 0 No 10 Grind Mode Not Applicable Weld Mode No 0 No 10 Cut Mode No 0 No 10 Grind Mode Not Applicable X Mode No 0 No 10 Delay Control Slows Lens Dark To Light State Weld Mode No 0 No 10 Cut Mo...

Страница 9: ...TAG Use adjustment buttons change shade delay an sensitivity settings The lens assembly saves th shade sensitivity and dela settings 1 2 3 5 4 1 1 Helmet Controls A Digital Elite lens is shown 1 Auto...

Страница 10: ...ttery power is low replace with Panasonic CR2450 lithium batteries 2 required Miller Part No 217043 See Section NO TAG 1 2 1 1 Auto On Off Button And Low Battery Light A Digital Elite lens is shown 1...

Страница 11: ...y welding may affect helmet operation when lens is in X Mode Stay at least 12 ft 3 7 m away from other welding activity 1 1 1 Mode Control A Digital Elite lens is shown 1 Mode Control Press Mode butto...

Страница 12: ...justment buttons to select desired shade Begin welding or contin ue with other lens adjustments 2 1 1 1 Variable Shade Control A Digital Elite lens is shown 1 Variable Shade Adjust ment Buttons 2 Mod...

Страница 13: ...ong ad justment buttons to select desired delay Begin welding or contin ue with other lens adjustments 2 1 1 Lens Delay Control A Digital Elite lens is shown 1 Lens Delay Adjustment Buttons 2 Mode Con...

Страница 14: ...n Delay setting 2 1 1 1 Sensitivity Control A Digital Elite lens is shown 1 Sensitivity Adjustment Buttons 2 Mode Control Button Use control to make the lens more respon sive to different light levels...

Страница 15: ...own in example In the Grind mode the lens is a fixed shade No 3 No lens adjustments are possible X Mode is not present on Performance helmets Adjusting Lens Assembly Turn lens On Display screen appear...

Страница 16: ...de sired tightness 3 Angle Adjustment Not Shown Seven slots on the right side of the head band provide adjustment for the forward tilt of the helmet To adjust lift and reposition the control arm to th...

Страница 17: ...talled Welding spatter will damage the auto darkening lens and void the warranty 1 Front Lens Holder 2 Release Points 3 Lens Cover 4 Gasket Remove front lens holder by pressing release points and pull...

Страница 18: ...de of the cover 2 1 1 1 Replacing Inside Lens Cover Digital Performance Series Helmets Never use the auto darkening lens without the inside and outside lens covers properly installed Welding spatter w...

Страница 19: ...lens cover by sliding it out of either side Replace with the new cover lens and reinstall the assem bly in the helmet 1 2 3 4 5 6 1 1 Replacing The Lens Covers On Digital Elite Standard Helmets Never...

Страница 20: ...r changeable in the Digital Elite lens as sembly The au to darkening helmet will not work if bat tery trays are installed on the wrong sides 1 1 3 2 To replace the batteries remove the auto darkening...

Страница 21: ...1 1 Optional Magnifying Lens Starting at the top slide mag nifying lens into the helmet re taining brackets Align the magnifying lens with the auto darkening lens assembly Reverse procedure to remove...

Страница 22: ...lution wipe the cover lenses clean Allow to air dry Occasionally the filter lens and sensors should be cleaned by gently wiping with a soft dry cloth Store helmet in a clean dry cool place free of sol...

Страница 23: ...ing dark distinct lines separate the light and dark areas Stop welding or cutting immediately The auto lens may be cracked which can be caused by the impact of dropping the helmet Weld spatter on the...

Страница 24: ...OM 256476 Page 22 SECTION 11 PARTS LIST 10 Miller 804814 1 2 3 4 5 6 11 9 7 12 8 Figure 11 1 Digital Performance Auto Darkening Welding Helmet...

Страница 25: ...r Front Lens Gray 1 6 232032 Holder Front Lens Gloss Black 1 6 232033 Holder Front Lens Blue 1 6 257041 Holder Front Lens White 1 7 284218 Headgear Grey Gen 3 5 Includes 1 8 256178 Adjustment Angle St...

Страница 26: ...OM 256476 Page 24 OM 256476 Page 1 Miller 12 7 2 3 11 5 6 1 4 9 10 8 13 Figure 11 2 Digital Elite Auto Darkening Welding Helmet Standard Models...

Страница 27: ...to Darkening Lens Assembly 1 6 216326 Outside Lens Cover 4 11 16 X 5 5 8 5 Per Pkg 1 7 234759 Frame Lens 1 8 284218 Headgear Grey Gen 3 5 Includes Items 9 And 10 1 9 256178 Adjustment Angle Stop Hardw...

Страница 28: ...OM 256476 Page 26 OM 256476 Page 1 Miller 242385 Ref 804111 1 10 2 4 5 6 12 3 11 8 9 7 13 Figure 11 3 Digital Elite Series Auto Darkening Welding Helmet Quick Release Models...

Страница 29: ...And 9 1 8 256178 Adjustment Angle Stop Hardware Kit 1 9 770249 Fabric Headband 1 079975 Replacement O Rings For Kit 256 178 5 Per Pkg 1 10 770250 Helmet Bag Miller 1 11 216339 Battery Tray Kit Left Ri...

Страница 30: ...S EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANT ABILITY AND FITNESS This Miller auto darkening lens helmet is warranted for 3 years from the date of...

Страница 31: ......

Страница 32: ...For product information Owner s Manual translations and more visit www MillerWelds com ORIGINAL INSTRUCTIONS PRINTED IN USA Miller Electric Mfg LLC 2020 07...

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