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OM-256476 Page 2

Before welding, adjust the auto-darkening lens sensitivity setting to meet the application.

Stop welding immediately if the auto-darkening lens does not darken when the arc is struck.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

Wear approved ear protection if noise level is high.

WELDING HELMETS do not provide unlimited eye, ear,

and face protection.

Arc rays from the welding process produce intense visible and invisible (ultra-
violet and infrared) rays that can burn eyes and skin. Sparks fly off from the
weld.

Use helmet for welding/cutting applications only. Do not use helmet for laser welding/cutting.

Use impact resistant safety spectacles or goggles and ear protection at all times when using
this welding helmet.

Do not use this helmet while working with or around explosives or corrosive liquids.

This helmet is not rated for overhead welding. Do not weld in the direct overhead position
while using this helmet unless additional precautions are taken to protect yourself from arc
rays, spatter, and other hazards.

Inspect the auto-lens frequently. Immediately replace any scratched, cracked, or pitted cover
lenses or auto-lenses.

Lens and retention components must be installed as instructed in this manual to ensure com-
pliance with ANSI Z87.1 protection standards.

This helmet provides protection from projectiles associated with grinding, chipping, and re-
lated activities; it is not a hard hat and does not provide protection from falling objects.

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s Manual carefully before installing,
operating, or servicing unit. Read the safety information at the beginning of the
manual and in each section.

Use only genuine replacement parts from the manufacturer.

Perform installation, maintenance, and service according to the Owner’s Manuals, industry
standards, and national, state, and local codes.

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing these fumes and gases can be
hazardous to your health.

Keep your head out of the fumes. Do not breathe the fumes.

Ventilate the work area and/or use local forced ventilation at the arc to remove welding fumes
and gases. The recommended way to determine adequate ventilation is to sample for the
composition and quantity of fumes and gases to which personnel are exposed.

If ventilation is poor, wear an approved air-supplied respirator.

Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for
adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.

Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator.
Always have a trained watchperson nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breathing air is safe.

Содержание Digital Performance Series

Страница 1: ...erformance Series Auto Darkening Helmets OM 256476P 2020 07 Models Digital Elite Digital Performance Series OM 256476N 2019 12 To help us serve you better go to www MillerWelds Com Register Auto Darke...

Страница 2: ...5 Lens Delay Control 11 4 6 Sensitivity Control 12 4 7 Typical Lens Adjustment Procedure 13 SECTION 5 ADJUSTING HEADGEAR 14 5 1 Adjusting Headgear 14 SECTION 6 REPLACING LENS COVERS 15 6 1 Replacing O...

Страница 3: ...andards listed in Section 1 5 Read and follow all Safety Standards Only qualified persons should install operate maintain and repair this equipment A qualified person is defined as one who by possessi...

Страница 4: ...s This helmet provides protection from projectiles associated with grinding chipping and re lated activities it is not a hard hat and does not provide protection from falling objects READ INSTRUCTIONS...

Страница 5: ...inimum Pro tective Shade No Suggested Shade No Comfort Shielded Metal Arc Welding SMAW Less than 3 32 2 4 Less than 60 7 3 32 5 32 2 4 4 0 60 160 8 10 5 32 1 4 4 0 6 4 160 250 10 12 More than 1 4 6 4...

Страница 6: ...upational And Educational Eye And Face Protection ANSI Standard Z87 1 from American National Standards Institute Website www ansi org Safety in Welding Cutting and Allied Processes CSA Standard W117 2...

Страница 7: ...y Symbol Definitions Warning Watch Out There are possible haz ards as shown by the symbols Accidental ingestion prevention Keep battery away from children Battery is harmful if swallowed 2 2 Miscellan...

Страница 8: ...Mode No 0 No 10 Grind Mode Not Applicable Weld Mode No 0 No 10 Cut Mode No 0 No 10 Grind Mode Not Applicable X Mode No 0 No 10 Delay Control Slows Lens Dark To Light State Weld Mode No 0 No 10 Cut Mo...

Страница 9: ...TAG Use adjustment buttons change shade delay an sensitivity settings The lens assembly saves th shade sensitivity and dela settings 1 2 3 5 4 1 1 Helmet Controls A Digital Elite lens is shown 1 Auto...

Страница 10: ...ttery power is low replace with Panasonic CR2450 lithium batteries 2 required Miller Part No 217043 See Section NO TAG 1 2 1 1 Auto On Off Button And Low Battery Light A Digital Elite lens is shown 1...

Страница 11: ...y welding may affect helmet operation when lens is in X Mode Stay at least 12 ft 3 7 m away from other welding activity 1 1 1 Mode Control A Digital Elite lens is shown 1 Mode Control Press Mode butto...

Страница 12: ...justment buttons to select desired shade Begin welding or contin ue with other lens adjustments 2 1 1 1 Variable Shade Control A Digital Elite lens is shown 1 Variable Shade Adjust ment Buttons 2 Mod...

Страница 13: ...ong ad justment buttons to select desired delay Begin welding or contin ue with other lens adjustments 2 1 1 Lens Delay Control A Digital Elite lens is shown 1 Lens Delay Adjustment Buttons 2 Mode Con...

Страница 14: ...n Delay setting 2 1 1 1 Sensitivity Control A Digital Elite lens is shown 1 Sensitivity Adjustment Buttons 2 Mode Control Button Use control to make the lens more respon sive to different light levels...

Страница 15: ...own in example In the Grind mode the lens is a fixed shade No 3 No lens adjustments are possible X Mode is not present on Performance helmets Adjusting Lens Assembly Turn lens On Display screen appear...

Страница 16: ...de sired tightness 3 Angle Adjustment Not Shown Seven slots on the right side of the head band provide adjustment for the forward tilt of the helmet To adjust lift and reposition the control arm to th...

Страница 17: ...talled Welding spatter will damage the auto darkening lens and void the warranty 1 Front Lens Holder 2 Release Points 3 Lens Cover 4 Gasket Remove front lens holder by pressing release points and pull...

Страница 18: ...de of the cover 2 1 1 1 Replacing Inside Lens Cover Digital Performance Series Helmets Never use the auto darkening lens without the inside and outside lens covers properly installed Welding spatter w...

Страница 19: ...lens cover by sliding it out of either side Replace with the new cover lens and reinstall the assem bly in the helmet 1 2 3 4 5 6 1 1 Replacing The Lens Covers On Digital Elite Standard Helmets Never...

Страница 20: ...r changeable in the Digital Elite lens as sembly The au to darkening helmet will not work if bat tery trays are installed on the wrong sides 1 1 3 2 To replace the batteries remove the auto darkening...

Страница 21: ...1 1 Optional Magnifying Lens Starting at the top slide mag nifying lens into the helmet re taining brackets Align the magnifying lens with the auto darkening lens assembly Reverse procedure to remove...

Страница 22: ...lution wipe the cover lenses clean Allow to air dry Occasionally the filter lens and sensors should be cleaned by gently wiping with a soft dry cloth Store helmet in a clean dry cool place free of sol...

Страница 23: ...ing dark distinct lines separate the light and dark areas Stop welding or cutting immediately The auto lens may be cracked which can be caused by the impact of dropping the helmet Weld spatter on the...

Страница 24: ...OM 256476 Page 22 SECTION 11 PARTS LIST 10 Miller 804814 1 2 3 4 5 6 11 9 7 12 8 Figure 11 1 Digital Performance Auto Darkening Welding Helmet...

Страница 25: ...r Front Lens Gray 1 6 232032 Holder Front Lens Gloss Black 1 6 232033 Holder Front Lens Blue 1 6 257041 Holder Front Lens White 1 7 284218 Headgear Grey Gen 3 5 Includes 1 8 256178 Adjustment Angle St...

Страница 26: ...OM 256476 Page 24 OM 256476 Page 1 Miller 12 7 2 3 11 5 6 1 4 9 10 8 13 Figure 11 2 Digital Elite Auto Darkening Welding Helmet Standard Models...

Страница 27: ...to Darkening Lens Assembly 1 6 216326 Outside Lens Cover 4 11 16 X 5 5 8 5 Per Pkg 1 7 234759 Frame Lens 1 8 284218 Headgear Grey Gen 3 5 Includes Items 9 And 10 1 9 256178 Adjustment Angle Stop Hardw...

Страница 28: ...OM 256476 Page 26 OM 256476 Page 1 Miller 242385 Ref 804111 1 10 2 4 5 6 12 3 11 8 9 7 13 Figure 11 3 Digital Elite Series Auto Darkening Welding Helmet Quick Release Models...

Страница 29: ...And 9 1 8 256178 Adjustment Angle Stop Hardware Kit 1 9 770249 Fabric Headband 1 079975 Replacement O Rings For Kit 256 178 5 Per Pkg 1 10 770250 Helmet Bag Miller 1 11 216339 Battery Tray Kit Left Ri...

Страница 30: ...S EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANT ABILITY AND FITNESS This Miller auto darkening lens helmet is warranted for 3 years from the date of...

Страница 31: ......

Страница 32: ...For product information Owner s Manual translations and more visit www MillerWelds com ORIGINAL INSTRUCTIONS PRINTED IN USA Miller Electric Mfg LLC 2020 07...

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