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SuitCase

X-TREME 8 HD

OM-246 828H

2011−12

Processes

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Wire Feeder

™

File: MIG (GMAW)

Visit our website at

www.MillerWelds.com

Содержание SuitCase X-TREME 8 HD

Страница 1: ...SuitCase X TREME 8 HD OM 246 828H 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...11 SECTION 4 INSTALLATION 12 4 1 Serial Number And Rating Label Location 12 4 2 Specifications 12 4 3 Gun Recommendation Table 12 4 4 Equipment Connection Diagram 12 4 5 Installing And Aligning Wire...

Страница 4: ......

Страница 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Страница 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Страница 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Страница 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Страница 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Страница 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Страница 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Страница 14: ...OM 246 828 Page 10...

Страница 15: ...lts X Duty Cycle Wire Feed Percent IP Degree Of Protec tion Input Cold Jog Inch To wards Workpiece Purge By Gas Fast Constant Current Circuit Breaker Constant Voltage Slow Trigger Hold Off Trigger Hol...

Страница 16: ...4 5 kg 8 in 203 mm Length 18 in 457 mm Width 7 1 4 in 184 mm Height 12 3 4 in 324 mm 30 lb 13 6 kg Maximum gun length is 10 ft for solid steel 062 in wire 4 3 Gun Recommendation Table Process Gun GMAW...

Страница 17: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Страница 18: ...5 Gun Locking Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 G...

Страница 19: ...linder when fin ished welding Tools Needed 5 8 in 1 Rear View 2 3 4 4 8 Connecting Weld Cable Turn Off wire feeder and welding power source Stop engine on welding generator 1 User Supplied Weld Cable...

Страница 20: ...ycle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0...

Страница 21: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Страница 22: ...ches Per Minute Displays Wire Speed in Inches per Minute Wire Speed Meters Per Minute Displays Wire Speed in Meters per Minute Information OFF Information is not displayed Information ON With switch i...

Страница 23: ...eset gas flow rate at the flowmeter 5 Trigger Hold Switch Optional Trigger hold allows operator to weld without holding gun trigger To use trigger hold function place trigger hold switch in the ON pos...

Страница 24: ...ger than 6 sec onds before releasing it Welding will contin ue when trigger is released To stop welding press and release the trig ger 4 Power Control Switch 5 Soft Start Switch The Soft Start feature...

Страница 25: ...nd extrernal mounted Internal Mounted Dual Schedule Switch 1 Trigger Receptacle 2 Trigger Plug Connect gun trigger plug to feeder trigger receptacle External Mounted Dual Schedule Switch 3 Trigger Rec...

Страница 26: ...OM 246 828 Page 22 5 4 Gun Consumables Information 235 264 A...

Страница 27: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 804 855 A Turn Off wire feeder and welding power source Stop engine on welding generator...

Страница 28: ...switch to slower speed if current is not sensed by HD1 When soft start is on motor will run slow until weld current is sensed by HD1 Hub tension set too high see Section 4 10 Check if dual schedule sw...

Страница 29: ...switch settings on Display board PC20 see Section 4 11 Check Motor Control PC1 and connections replace if necessary 6 4 Diagnostics Error Indicators Shown On Display RED LED on Motor Board PC1 Error H...

Страница 30: ...OM 246 828 Page 26 SECTION 7 ELECTRICAL DIAGRAM 249 007 C Figure 7 1 Circuit Diagram For Wire Feeder...

Страница 31: ...OM 246 828 Page 27 Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 32: ...8 PARTS LIST Hardware is common and not available unless listed 8 5 6 3 4 2 Fig 8 3 7 24 10 11 9 12 13 20 18 21 22 23 19 25 14 61 62 63 67 66 23 68 64 69 65 1 Fig 8 2 15 17 16 Figure 8 1 Exploded Vie...

Страница 33: ...Fig 8 2 Panel Assembly Front Without Meters 1 2 Fig 8 3 Panel Assembly Front With Meters 1 3 214 011 Cable Sensing Includes 1 247 710 Wire Strd 12Ga Blk 600v 105C 65x30 Ep 187Od 16 ft 208 820 Clamp Wo...

Страница 34: ...over Right Angle Motor 1 25 W1 232 454 Contactor W Bus Bars Includes 1 PLG5 201 665 Housing Plug Skts Service Kit 1 TP1 TP2 230 465 Thermostat NC Open 120C Close 90C Snap Action 2 183 387 Washer Cone...

Страница 35: ...r 1 68 222 159 Spring Torsion 1 69 166 072 Spacer Gear 1 246 826 Label Warning Side HD 1 196 956 Label Warning Electric Shock And Pinch Wordless 1 222 306 Label Warning General Precautionary Static Ve...

Страница 36: ...2 S1 111 997 Switch Rocker SPST 10A 250VAC On Off Visi Red Rock 1 3 222 797 Blank Snap In Nyl Rect Mtg Hole Black 1 4 S2 216 295 Switch Rocker SPDT 4VA 28VDC On Off On 187T 1 5 Nameplate Without Meter...

Страница 37: ...ock 1 3 222 797 Blank Snap In Nyl Rect Mtg Hole Black Standard For Units Not Equipped With Trigger Hold 1 4 S4 217 932 Switch Rocker SPST 4VA 28VDC On None Off 187 Ter Optional 1 5 S2 216 295 Switch R...

Страница 38: ...in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm 1 6 mm 087 130 053 695 053 700 053 697 053 698 053 699 072 000 0...

Страница 39: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Страница 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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