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OM-1319 Page 27

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 6-4. Wire Drive And Gears (Fig 6-2 Item 26)

Quantity

1

602 009

SCREW, .250-20 x 1.25 soc hd gr 8

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

172 075

CARRIER, drive roll w/components

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

166 072

SPACER, gear

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

010 224

PIN, spring CS .187 x 1.000

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

182 788

HOUSING, adapter gun/feeder

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

085 242

FASTENER, pinned

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

196 896

CUP, spring

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

196 897

SPRING, cprsn .695 OD x .095 wire

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

196 895

KNOB, tension adj

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

10

166 071

LEVER, mtg pressure gear

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

079 634

PIN, hinge

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

151 828

PIN, cotter hair .054 x .750

2

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

173 616

COVER, right angle motor

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

PM

173 435

MOTOR, gear 24VDC 122RPM 20:1 ratio (consisting of)

1

. . . 

. . . 

. . . 

. . . 

. . . . . . . . . . . . . . . . 

193 633

KEY, woodruff .118 x .380

1

. . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

193 634

WASHER, wave .405 ID x .740 OD

2

. . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

193 635

RING, rtng ext .394 shaft x

1

. . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

079 633

FITTING, hose brs barbed M 3/16tbg

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

601 966

SCREW, .375–16 x 1.25hexhd

2

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

604 538

WASHER, flat stl SAE .312

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

19

124 778

KNOB, plstc T 1.000 lg x .312-18 x 2.000 bar

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

20

173 619

CARRIER, drive roll w/components

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

174 609

SCREW, M 4–.7 x 12

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

174 610

SCREW, M 6–1.0 x 20 soc hd

3

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

192 029

WASHER, flat .250 ID x .437 OD

3

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

173 620

BUSHING, motor mtg

3

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

602 243

WASHER, flat .438 ID X 1.00 OD

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

602 213

WASHER, lock .380 ID X .683 OD

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

*045 233

GUIDE, anti-wear

1

. . . . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

See Table 6-1

Drive Roll & Wire Guide Kits.

148 529-H

.

Hardware is common and
not available unless listed.

Figure 6-4. Wire Drive And Gears

*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Содержание Millermatic 250X

Страница 1: ...Processes Description MIG GMAW Welding Flux Cored FCAW Welding Arc Welding Power Source and Wire Feeder OM 1319 188 913M October 2000 Millermatic 250X R Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...0 2 5 Installing Welding Gun 11 2 6 Connecting A Spoolmatic 30A Gun 11 2 7 Setting Gun Polarity For Wire Type 11 2 8 Installing Gas Supply 12 2 9 Installing Wire Spool and Adjusting Hub Tension 12 2 1...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...tation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conduc...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...min W 19 in 483 mm D 30 1 4 in 768 mm 95 kg While idling Operating Temperature Range 20C to 40C Storage Temperature Range 30C to 50C 2 2 Welding Power Source Duty Cycle And Overheating 4 Minutes Weld...

Страница 14: ...g power source Curves of other settings fall be tween the curves shown 1 2 4 Installing Work Clamp 1 Work Cable 2 Boot Slide boot onto work cable Route cable out front panel opening from inside 3 Nega...

Страница 15: ...Spoolmatic R 30A Gun The Spoomatic 30A welding gun connects directly to the 10 pin receptacle on the front of the welding power source no adapter required NOTE Two welding guns may be connected to th...

Страница 16: ...Power Source Gas Hose Connection Connect customer supplied gas hose between regulator flowmeter gas hose connection and fitting on rear of welding power source 7 Flow Adjust Typical flow rate is 20 cf...

Страница 17: ...cuit Breaker Rating In Amperes Circuit Breaker 1 Time Delay 2 60 50 30 25 20 Normal Operating 3 80 70 35 30 25 Min Input Conductor Size In AWG Kcmil 8 10 12 14 14 Max Recommended Input Conductor Lengt...

Страница 18: ...Connect directly to line disconnect device if hard wiring is required 5 Line Disconnect Device See Section 2 11 Y Special installation may be required where gasoline or volatile liquids are present se...

Страница 19: ...and hold wire cut off end Push wire thru guides into gun continue to hold wire Close and tighten pressure assembly and let go of wire Remove gun nozzle and contact tip Turn On Press gun trigger until...

Страница 20: ...trol Turn control clockwise to increase voltage Scale around control is ac tual voltage 2 Wire Speed Control Turn control clockwise to increase wire feed speed Scale around con trol is actual wire fee...

Страница 21: ...OM 1319 Page 17 3 2 Weld Parameter Table...

Страница 22: ...l and carrier Apply light coat of oil or grease to drive motor shaft 4 2 Circuit Breaker CB1 1 Circuit Breaker CB1 If CB1 opens wire feeding stops 2 Welding Gun Check gun liner for blockage or kinks 3...

Страница 23: ...oll Securing Nut Turn nut one click to secure drive roll Tools Needed 5 64 in 7 16 in ST 150 227 D 1 3 2 4 5 4 5 Aligning Drive Rolls and Wire Guide Y Turn Off power View is from top of drive rolls lo...

Страница 24: ...t voltage or check for low line voltage see Section 2 12 Check input voltage jumper links and correct position if necessary see Section 2 10 Have Factory Authorized Service Agent check main control bo...

Страница 25: ...OM 1319 Page 21 SECTION 5 ELECTRICAL DIAGRAM 188 901 A Figure 5 1 Circuit Diagram...

Страница 26: ...OM 1319 Page 22 SECTION 6 PARTS LIST Ref 802 059 Hardware is common and not available unless listed Fig 6 2 1 Fig 6 5 3 4 5 6 7 8 9 10 11 12 14 15 Fig 6 3 2 13 17 18 19 Figure 6 1 Main Assembly...

Страница 27: ...AMP spring thyristor rectifier 1 173 784 Heat Sink rectifier 2 C3 4 031 689 CAPACITOR rectifier 2 143 818 THYRISTOR SCR 325A 300V hockey puck 2 TP1 154 243 THERMOSTAT NC 1 171 405 Heat Sink rectifier...

Страница 28: ...OM 1319 Page 24 ST 802 060 A Hardware is common and not available unless listed 1 2 3 4 5 6 7 8 9 10 12 13 14 11 15 16 17 18 19 20 21 22 23 24 25 26 Fig 6 4 27 28 Figure 6 2 Baffle Center w Components...

Страница 29: ...16 PC1 194 103 CIRCUIT CARD control 1 PLG4 131 056 HOUSING RECEPTACLE SOCKETS 1 PLG6 115 092 HOUSING PLUG SOCKETS 1 17 R5 119 998 RESISTOR WW fxd 300W 5 ohm 1 18 TE1 188 910 TERMINAL ASSEMBLY pri 1ph...

Страница 30: ...CKETS 1 7 RC7 190 363 RECEPTACLE w SOCKETS 1 8 186 470 PANEL logo 1 9 038 502 Cable Tie 1 10 186 472 PANEL louver Order Item 9 Cable Tie when ordering louver panel 1 11 PL1 157 958 LIGHT ind white len...

Страница 31: ...5 ID x 740 OD 2 193 635 RING rtng ext 394 shaft x 1 15 079 633 FITTING hose brs barbed M 3 16tbg 1 16 601 966 SCREW 375 16 x 1 25hexhd 2 18 604 538 WASHER flat stl SAE 312 1 19 124 778 KNOB plstc T 1...

Страница 32: ...ed Inlet 056 192 056 192 056 192 056 193 Wire Guide 1 16 in 062 1 6 mm 079 598 053 699 V Grooved 056 195 052 in 052 1 3 mm 079 597 053 698 V Grooved 056 193 Description Part No Dia Mkgs Item No Figure...

Страница 33: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 34: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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