Mikasa MVH-308 Series Скачать руководство пользователя

Страница: 1 / 36

background image

SERIES

MVH-308

MVH-408

MVH-508

SERVICE MANUAL

REVERSIBLE COMPACTOR

1
2
3
...
»

Содержание MVH-308 Series

Страница 1: ...SERIES MVH 308 MVH 408 MVH 508 SERVICE MANUAL REVERSIBLE COMPACTOR ...

Страница 2: ...heck How To Remove The Battery Control Part Main Body Part Separation Of Engine Base And Vibrating Plate Assembly Vibrator Partontrol Hand pump Accumulator CP Inspection and Maintenance Chart Oil Application Table Opening The Front Cover Changing The Engine Oil Cleaning The Air Cleaner Checking Changing The V belt And Clutch Checking Changing The Vibrator Oil Checking Changing The Hydraulic Oil Ba...

Страница 3: ...ury or death Denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in serious injury or death Denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in injury to people and may damage or destroy the product Failure to follow ...

Страница 4: ...i vibration rubber of this machine for damage and loosening lack of bolts to secure safety Before lifting stop the engine and shut the fuel cock Use sufficiently strong wire rope For lifting use only the lifting hook Do not use other part for lifting Never allow anyone or any animal come under the lifted machine For safety do not lift to the height more than necessary Use an appropriate tool If th...

Страница 5: ... only affect the machine life but also might occur unexpected accident Unnecessary engine oil hydraulic oil and fuel should be kept in a container Never dump it on the ground or pour into the sewage system such as side ditch For disposal of unnecessary engine oil hydraulic oil and fuel follow the law and other regulations 3 7 Use Of Genuine Parts And Appropriate Oil And V belt 䖃䖃䖃䖃 WARNING 䟿 CA...

Страница 6: ...Torch burner 8 Screw lock agent Locktite 242 271 and 638 10 Liquid gasket 11 Pressing machine 12 Special jig for hand pump disassembly and assembly 13 Special jig for vibrator disassembly and assembly 4䠊TOOLS 5 Screwdriver flat and cross 9840 10060 Spring compression tool 9840 10040 Disassembling tool 9840 10070 9849 10011 Bearing insertion jig driven shaft and drive one set Bearing nsertion cup B...

Страница 7: ...erials SS FCD Aluminum Aluminum type Helisert N m Kgf cm ft lbf N m Kgf cm ft lbf N m Kgf cm ft lbf N m Kgf cm ft lbf N m Kgf cm ft lbf 11 8 14 7 120 150 8 7 10 8 24 5 29 4 250 300 18 1 21 7 58 8 68 6 600 700 43 4 50 6 98 1 107 9 1000 1100 72 3 79 6 117 7 127 5 1200 1300 86 8 94 4 14 7 17 7 150 180 10 8 13 0 32 4 35 3 330 360 23 9 26 0 73 5 78 5 750 800 54 2 57 9 112 8 122 6 1150 1250 83 2 90 4 16...

Страница 8: ...㻤㻰㻿㼅㻙㻼㻭㻿㻹㼂㻴㻙㻟㻜㻤㻰㻿㼆㻹㼂㻴㻙㻟㻜㻤㻰㻿㼆㻙㻼㻭㻿㻹㼂㻴㻙㻠㻜㻤㻰㻿㼅㻹㼂㻴㻙㻠㻜㻤㻰㻿㼅㻙㻼㻭㻿㻹㼂㻴㻙㻠㻜㻤㻰㻿㼆㻹㼂㻴㻙㻠㻜㻤㻰㻿㼆㻙㻼㻭㻿㻹㼂㻴㻙㻡㻜㻤㻰㻿㼆㻹㼂㻴㻙㻡㻜㻤㻰㻿㼆㻙㻼㻭㻿 1570 1030 500 650 800 500 650 800 900 408 423 438 HATZ 1B50 Air cooled 4 cycle diesel engine 6 7 2500 9 1 2500 2350 73 4400 55 5600 0䡚28 4 7 1570 1030 500 650 800 500 650 800 900 407 422 437 YANMAR L100N2 Air cooled 4 cycle diesel engine 7 0 3200 9 5 3200 3200 73 4400 50 5100 0䡚27 1600 ...

Страница 9: ...1030 445 595 745 445 595 745 860 310 325 340 HONDA GX270 Air cooled 4 cycle petrol engine 6 3 3600 8 6 3600 3600 73 4400 45 4600 0㹼27 2 8 1570 1030 500 650 800 500 650 800 900 364 379 394 HONDA GX390 Air cooled 4 cycle petrol engine 8 7 3600 11 9 3600 3200 73 4400 55 5600 0㹼28 3 7 1540 1030 445 595 745 445 595 745 860 307 322 337 ROBIN EX27 Air cooled 4 cycle petrol engine 6 6 4000 9 0 4000 3600 7...

Страница 10: ...lts used on this machine are all of the right hand thread When disassembling and assembling work in the maintenance shop without dirt and dust When the bolts applied the screw lock agent Loctite etc are difficult to loosen they loosen easily by heating them with a torch burner Then replace the heated bolt with a new one It should be a specified high tension bolt genuine parts Use correct tools cor...

Страница 11: ...battery holder After tilting the battery backward disconnect the battery terminal When doing so always disconnect the black ter minal on the minus side first By holding the top surface handle pull upward to remove the battery from the machine Fig 3 Pay sufficient attention so that the battery ter minal will not touch the frame CAUTION 䟿 Start your work after the temperature of hy draulic oil gets ...

Страница 12: ...connection part CAUTION 䟿 Be very careful not to have your finger get caught by the hinge part CAUTION 䟿 When removing V belt after hanging the waste cloth on the V belt then remove the V belt by rotating while pulling the waste cloth Be very careful not to have your finger get caught In case of the V belt have damage it might be broken by the pulling force Your body might damage due to this broke...

Страница 13: ...embly of vibrator be very careful not to have your fingers get caught by gear eccentric rotator and vibrator case CAUTION 䟿 To secure safety check the no crack and no breakage on the guard hook and check to tighten the bolts completely before lifting the engine base Also use the lifting wire which have sufficient strong And use the lifting machine which have sufficient lifting capability WARNING 䟿...

Страница 14: ...he bearing outer for seal cap side with the bearing remover then remove the driven shaft 11 AY from the inside of vibrator case Fig 14 Remove the bearing inner from driven shaft 11 AY with pulley puller Fig 15 By pushing out the driven gear to opposite side of piston Remove the bearing 16 of opposite side of piston In case of it is difficult to push out driven gear push out it with pressing machin...

Страница 15: ...e key to drive shaft 2 then press fit drive gear 4 Fix both sides with stop ring 5 for external Fig 18 Press fit the bearing inner to drive shaft 2 After Assembling the bearing insert ring to the bearing inner on the pulley side of drive shaft 2 assemble the bearing outer there Then insert this drive shaft into the vibrator case Fig 20 Assemble the bearing insertion puller to threaded hole of bear...

Страница 16: ...ven shaft Assemble an eccentric rotator 6 to the pulley side inside straight on the driven shaft 11 by tightening a bolt 12 Then press fit bearing 16 to driven shaft Fig 26 27 ո չ b ձ Fig 22 Bearing inner Bearing inner PULLER SIDE OPPOSITE SIDE OF PULLER Bearing outer Bearing outer BEARING COVER SIDE bearing insertion puller bearing insertion cup Bearing outer Fig 23 Fig 24 Press fit 2 to 3 mm dee...

Страница 17: ...tric rotator of driven shaft should be set in the same straight line Fig 30 Press fit the bearing 16 then fix the drive gear 15 Fig 31 Press fit the bearing inner to the driven shaft 11 The flange of bearing inner should put to the eccentric rotator side Press fit the bearing outer of pulley side from the inside of vibrator case with the bearing insertion puller and bearing inser tion holder Fig 3...

Страница 18: ... Punch mark Driven side Punch mark Drive side Fig 33 Stop ring for internal Stop ring for external Bearing 6000ZZSG Fig 35 䖃䖃䖃 Check the bolts size Apply Loctite 263 to the each bolts 7 12 Do not turn the drive shaft and driven shaft when tightening the bolts for eccen tric rotator with torque wrench Tightening torque 275 N㺃m CAUTION 䟿䖃䖃 Apply the grease to the bearing insertion part of piston...

Страница 19: ...Fig 37 Use the engine oil SAE10W 30 as vibrator oil The oil quantity is 600cc 0 6L Oil level height is 9mm Measure the vibrator oil quantity correctly If it is more than the specified value it might cause over load If it is less than the specified value noise and shortening of bearing life might occur h When assembling the piston push it with your hand or hit it with a plastic hammer lightly When ...

Страница 20: ...ulator by using the spring compression tool 81 Fig 39 Securely assemble the spring compres sion jig to accumulator case and its springs Fig 41 Compress the spring by tightening the two bolts of spring compression tool evenly Compress the springs until there is no spring pressure to the spring holder Fig 42 Heat the spring holder with torch burner so that the spring holder can be removed easily Fig...

Страница 21: ... be careful about the following points Degrease and clean the each parts Be careful not to damage each parts during assembly Replace the O ring and dust seal with a new one Apply the molybdenum grease to the O ring dust seal and sliding area Be careful to prevent entry of dust and for eign matter Assemble the dust seal and O ring into the accumulator case Put the lip of dust seal to the outside Fi...

Страница 22: ...sassembling tool Fig 50 The spring holder tightening torque 㸸 20N m Remove the spring compression tool By the above steps the assembly of hand pump and accumulator is completed d e f Fig 50 Be very careful not to have your fingers get caught between the springs and spring com pression tool CAUTION 䟿 When assembling the spring holder be very careful for the spring pressure CAUTION 䟿 The thread on t...

Страница 23: ...r Dust on sponge Breakage flaw loosenedor missing bolts and nuts Missing breakage flaw looseness or missingbolts and nuts Operation check play Looseness missing Crack damage Replace only afterthe first 20 hours Replace only afterthe first 20 hours Change Washing Leakage oil level dirt Leakage oil level dirt Cleaning Flaw tension Dirt flaw wear Change Change Change Change Change Change Change Clean...

Страница 24: ... Tighten the bolts temporarily 䐟䐠 Fig 55 OPEN Tighten the bolts temporarily 䐟䐠 Fig 52 Pull up Diesel Engine Gasoline Engine Bolt M14X45 176 6N m 130 2ft lbf Size Apply Loctite 243 Tightening torque Remarks Fig 54 Pull up Open position 䖃䖃䖃 During disassembly a maintenance work in a place with a flat and hard surface to keep the machine stable Start your work after the machine and engine cool do...

Страница 25: ...t between the axes When the V belt is loose the engine power is not transmitted well resulting in poor compacting force and shortening the life of the V belt Changing the V belt Removing the V belt Remove the top and bottom belt covers Put a wrench 19mm on the tightening bolt of the vibrator pulley lower side Put a piece of cloth at the center of the left side of the V belt and pull the belt stron...

Страница 26: ...ed at the time of V belt inspection Remove the belt cover and visually check the clutch for burning wearing and damaging on the clutch drum and its V groove Also if its V groove is dirty degrease and clean it The clutch lining shoe wear should be checked by operation inspection In case of wearing of the clutch lining shoe the engine power is not fully trans mitted to the vibrator by the clutch sli...

Страница 27: ... to maximum position for forward and backward a few dozen times At this time the check valve opens at the maximum position for forward and the air in hydraulic oil will be bleed from the oil tank at the top of hand pump Fig 64 Remove the handle cover and if the accu mulator move about 2 to 3 cm when moved the travel lever to backward posi tion as shown in Fig 67 air bleeding is completed If there ...

Страница 28: ...e CAUTION 䟿 If an old battery is used even when the bat tery checker is not lighted indicating charg ing level low the cell starter might not oper ate because of low charging level If that happens change the battery with the new one CAUTION 䟿 Do not keep using the deteriorated battery Do not operate with the battery removed Engine regulator might be damaged 1 a b c d e 2 a b ە a ձ ղ ճ մ Disconnect...

Страница 29: ... 203 175 190 203 55B24L JIS No 51R BCI DIN 55Ah or equivalent 55B24L JIS No 51R BCI 75D23L JIS No 35 BCI DIN 55Ah or equivalent 75D23L JIS No 35 BCI DIN 75Ah or equivalent JIS BCI TYPE Maximum capacity DIN TYPE Maximum capacity Maximum capacity Maximum capacity STD Replacement STD Replacement STD Replacement 238 245 245 245 245 238 232 245 245 245 232 245 245 245 ...

Страница 30: ...Carbon accumulated in the cylinder Carburetor oil level inappropriate Compression is good No fuel in the fuel tank Fuel cock does not open properly Clogging of fuel filter Clogging of tank cap air hole Air trapped in the fuel pipe Compression is not good Fuel supplied and the igniter plug ignites Fuel does not reach the carburetor Compression is good and no firing problem Insufficient compression ...

Страница 31: ...g Nozzle needle stuck No compression at all Almost no compression Fuel flow low or no flow Fuel not injected inside the combustion chamber No fuel in the fuel tank Mixing of water or foreign materials Does not reach the starting revolution Insufficient compression Engine overheating with black smoke 㻾㼑㼢㼛㼘㼡㼠㼕㼛㼚㻌㼒㼘㼡㼏㼠㼡㼍㼠㼕㼛㼚 Inappropriate starting operations Engine oil viscosity high engine oil is ve...

Страница 32: ...forward backward motion lever Breakage of the oil hose Mixing of air in the hydraulic oil Clogging of foreign materials in the check valve inside the hand pump Breakage of the piston bearing in cylinder V belt coming off slipping and breakage Slipping of the clutch Locking of the vibrator Breakage of the piston bearing in cylinder Piston inside the hand pump not moving smoothly Vibrator cylinder p...

Страница 33: ...㻻㻰㻢㻜㻝㻞㻜㼀㻰㻯㻝㻞㼂㻌㻜㻚㻤㼗㼃㻭㼂㻞㻜㻭㼂㻞㻜 YAZAKI YAZAKI YAZAKI YAZAKI 㻣㻝㻞㻞㻙㻞㻜㻠㻢㻣㻝㻞㻟㻙㻞㻞㻠㻥 Oil pressure switch Oil pressure switch 㻝㻞㻝㻞㻡㻞㻙㻟㻥㻠㻡㻜㻭㼂㻜㻚㻡㻔Sky blue㻕㻭㼂㻜㻚㻡㻔Orange㻕㻭㼂㻜㻚㻡㻔Sky blue㻕㻭㼂㻜㻚㻡㻔Orange㻕 SUMITOMO SUMITOMO SUMITOMO SUMITOMO 㻢㻜㻠㻜㻙㻞㻝㻝㻝㻢㻜㻟㻜㻙㻞㻥㻤㻝 Green White 㻯㻮㻝㻜㻠㻯㻮㻝㻜㻠㻯㻭㻝㻜㻠㻯㻭㻝㻜㻠㻯㻮㻝㻜㻠 Green White Green White Green White Palus 㻰㻯㻝㻞㼂㻔㻮㼘㼍㼏㼗㻛㻌㻳㼞㼑㼑㼚㻕㻴㼛㼡㼞㻛㼠㼍㼏㼔㼛㻌㼙㼑㼠㼑㼞㻰㻯㻝㻞㼂㻯㻭㻝㻜㻠㻯㻮㻝㻜㻠㻯㻭㻝㻜㻠㻯㻮㻝...

Страница 34: ...tacho meter Black Red Green 㻰㻯㻝㻞㼂㻌㻝㻚㻜㼗㼃 Starter M8 BOLT No 3 Relay drive Compaction sensor panel Compaction sensor MVH 308DSZ MVH 408DSZ MVH 308DSZ PAS MVH 408DSZ PAS CA104 CB104 㻔㼃㼔㼕㼠㼑㻕㻼㼡㼘㼟㼑 CB104 CA104 㻳㻡㻡㻮㻞㻠㻸㻟㻜㻡㻜㻝㻡㻭㼂㻞㻜㻭㼂㻞㻜㻰㻯㻝㻞㼂㻌㻝㻚㻜㼗㼃䠇䠉 Dynamo Starter Hour tacho meter Regulator Oil pressure switch Battery 㻿㼠㼍㼞㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔 Buzzer Black Red Green M8 BOLT No 3 Relay drive Buzzer ...

Страница 35: ...o Dynamo Starter Hour tacho meter Regulator Regulator Oil pressure switch Oil pressure switch Battery Battery 㻿㼠㼍㼞㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔㻿㼠㼍㼞㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔 Buzzer Black Red Green Hour tacho meter Black Red Green M8 BOLT No 3 Relay drive 㻰㻯㻝㻞㼂㻌㻝㻚㻜㼗㼃 Starter M8 BOLT No 3 Relay drive Compaction sensor panel Compaction sensor CA104 CB104 CA104 CB104 MVH 508DSZ MVH 508DSZ PAS CA104 CB104 㻔㼃㼔㼕㼠㼑㻕㻼㼡㼘㼟㼑 Buzzer ...

Страница 36: ...HEAD OFFICE No 4 3 Sarugakucho 1 chome Chiyoda ku Tokyo 101 0064 Japan ...

Отзывы:

Нет отзывов

Похожие инструкции для MVH-308 Series

Бренд: J D Squared Страницы: 18

Бренд: JackJaw Страницы: 2

Бренд: JD Squared Страницы: 15

Бренд: jcb Страницы: 166

Бренд: jcb Страницы: 41

Бренд: Saferoad Страницы: 24

Бренд: Modulate Страницы: 2

Бренд: Bandit Страницы: 136

Бренд: Facsimile Страницы: 16

Бренд: Tate Страницы: 5

Бренд: Tate Страницы: 7

Бренд: Bahco Страницы: 9

LOUDEN 200 Series

Бренд: ACCO Brands Страницы: 144

ABS-Lock DH04 Series

Бренд: ABS Страницы: 4

Бренд: Vahva Jussi Страницы: 9

Бренд: Barreto Страницы: 18

Бренд: BARKO LOADERS Страницы: 85

Бренд: Wacker Neuson Страницы: 62

Бренды по названию

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Популярные бренды

Загрузить еще бренды