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MICRODYN BIO-CEL XS-1 Pilot Plant Manual //  Revision: A // Date: Jul. 25, 2018 

 

 

cleaning 

During  filtration  permeate  is  sucked  through  the  membranes.  After  regular  and  well-defined 
periods of time a so-called periodical backwashing is made to keep the membrane surface free 
of deposits. In doing so, the permeate pump delivers permeate against the filtration direction.  

There is always a relaxation period between the two modes of filtration and backwashing. This 
period is called relaxation phase. Usually, in longer, regular time delays the permeate pipe is de-
aerated.  Due  to  the  arrangement  of  the  permeate  tank,  de-aeration  is  not  necessary  in  this 
special case. Cleaning procedures are carried out after definite periods of times to maintain the 
membrane  permeability.  The  exact  description  and  the  operation  principle  of  the  MICRODYN 
BIO-CEL

®

 XS-1 modules are to be taken from the BIO-CEL operation and maintenance manual.   

The plant is controlled via the integrated touch panel at the switch cabinet. A detailed description 
is given in chapter 7. 

 

Connections and Interfaces 

4.3.1 

Waste water/ sludge supply 

The  pilot  plant may  be  operated  with  aerated  sludge  from  a  biological  cleaning facility  (e.g.  a 
waste water treatment plant) or with raw waste water (after mechanical pre-treatment).  

The leaser/operator will use his own pump or feed supply (e.g. by means of controlling the valve 
via level differences). The feed pipe from the feed source to the connector at the pilot plant is 
supplied by the leaser/operator.   

4.3.2 

Clean water supply  

The MBR pilot plant must be provided with clean water. The leaser/operator has to make sure 
that clean water is supplied to the plant, because it is needed for intensive cleaning as well as 
for the start-up and shut-down procedures.   

4.3.3 

Permeate discharge 

The cleaned waste water (permeate) is discharged from the plant in free fall.  

The drain pipe from its connection to the pilot plant to the suitable terminal reservoir is provided 
by the leaser/operator. The proper and professional discharge and disposal has to be warranted 
by the operating company.  

4.3.4 

Filtration tank overflow 

The pilot plant is equipped with an emergency overflow of the filtration tank. This overflow must 
be connected to the drain or to the waste water feed tank.  

4.3.5 

Surplus sludge  

Surplus sludge is discharged by a manual valve (V6) near the bottom of the filtration tank.  The 
drain pipe from this connection to a suitable terminal reservoir is provided by the leaser/operator.  

The  proper  and  professional  discharge  and  disposal  has  to  be  warranted  by  the  operating 
company. 

4.3.6 

Power supply/emergency shutdown 

Electric  power  is  supplied  via  a  main  high-voltage  lead  (16A),  and  an  appropriate  electrical 
connection must be provided by the leaser/operator.  

 

 

Содержание MICRODYN BIO-CEL XS-1

Страница 1: ...om www microdyn nadir com en www microdyn nadir com trisep China Office MICRODYN NADIR Xiamen Co Ltd No 66 Jinting North Road Xinglin Xiamen China 361022 infochina microdyn nadir com Singapore Office...

Страница 2: ...N BIO CEL XS 1 10 Membrane 10 Laminate 10 Module 11 4 MICRODYN BIO CEL XS 1 Pilot Plant 12 Equipment 12 Functional Description 13 Connections and Interfaces 14 4 3 1 Waste water sludge supply 14 4 3 2...

Страница 3: ...of the pilot plant 15 Figure 6 Control Panel Overview 19 Figure 7 Control Panel Plant 19 Figure 8 Control Panel System Control 20 Figure 9 Control Panel Parameters 1 20 Figure 10 Control Panel Parame...

Страница 4: ...irectly and indirectly with objects or persons if these defects are attributed to improper handling or to not complying with safety and operating conditions as mentioned in this manual respectively Th...

Страница 5: ...result in death serious injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation If not avoided may result in injury or equipment damage DANGER PRESSURIZED DEVICE Imprope...

Страница 6: ...mendations for operation and maintenance DO Wear the appropriate personnel protective equipment DO Routinely inspect for wear and tear on equipment and perform maintenance when necessary DO Monitor th...

Страница 7: ...ing and storage are given in Chapter 8 Caution INSTALL THE MEMBRANE MODULE INTO THE TANK DIRECTLY PRIOR TO WATER COMMISSIONING Symbol Instruction Do not place the product under direct sunlight Do not...

Страница 8: ...ring transport assembly and installation Do not separate the membrane sheets if they are attached to each other Do not damage the outer packaging at the top of the product with knives or sharp tools T...

Страница 9: ...of these devices for handling instructions The membrane is preserved and after the preservative is washed out the membrane module should be kept wet at all times to prevent irreversible damage from dr...

Страница 10: ...rane is characterized by an excellent chemical and mechanical durability It is also hydrophilic which allows high flows with a low fouling potential Table 1 NADIR UP150 properties Material Nominal por...

Страница 11: ...tegrated in this module and is located at the base of the module The air is required in order to generate a small amount of cross flow in the module and on the membrane surface in order to be able to...

Страница 12: ...pilot plant Equipment The equipment installed in the pilot plant is listed below The specifications are equal to the specifications in the P ID Figure 5 P ID of the pilot plant Table 3 Overview of eq...

Страница 13: ...filtration tank it is flowing through a 1mm bar screen to remove any coarse materials optional The filtration tank is a round tank with an inner diamerter of 75cm and houses the membrane module It is...

Страница 14: ...e leaser operator will use his own pump or feed supply e g by means of controlling the valve via level differences The feed pipe from the feed source to the connector at the pilot plant is supplied by...

Страница 15: ...igure 3 shows a possible setup for system integration of the BIO CEL XS 1 pilot plant The following works needed to be performed before commissioning date 1 All tanks which are intended to be used for...

Страница 16: ...ion see instruction manual for the plant control a Check the pump performance never run pump with closed V7 and or V9 b Check the blower performance adjust V10 and V11 in a way to achieve 5 6 Nm3 h ai...

Страница 17: ...lowable pressure during backwashing is limited to avoid membrane damage An accumulation of air bubbles in the permeate line due to outgassing can occcur especially during high transmembrane pressures...

Страница 18: ...ification DN Denitrification with intermittent aeration for sludge mixing TDN 0 99 min TDN 30 min Intervall between the aeration times Blower off TDN DELAY 0 99 min TDN DELAY 10 min Aeration for sludg...

Страница 19: ...19 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 6 Control Panel Overview Figure 7 Control Panel Plant...

Страница 20: ...20 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 8 Control Panel System Control Figure 9 Control Panel Parameters 1...

Страница 21: ...21 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 10 Control Panel Parameters 2 Figure 11 Control Panel Chart...

Страница 22: ...irectly into the backwash flow of the permeate pipe The MICRODYN BIO CEL XS 1 pilot plant has no automatic cleaning integrated cleaning needs to be done manually The frequency of cleaning depends on s...

Страница 23: ...ry cleaning is usu ally performed 1 2 times per year and with higher shemnical concentrations The cleaning solu tion must be prepared in an external tank and pumped to the cleaned filtration tank The...

Страница 24: ...he pilot plant 3 Drain the filtration tank and dispose of the sludge through proper channels 4 Rinse and clean all tanks and pipes with permeate water 5 Stabilize the module with a preservative soluti...

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