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System Design, Connection Options

confocalDT 2421 / 2422

General Rules
Do not

- any contamination of the connector, e.g., dust
- apply any mechanical stress to the optical fiber
- curve the cable to a significant extent

Never bend the sensor cable more tightly than the per-
mitted bending radius.

If the cable is immova-
bly routed:
R = 30 mm or more

If the cable is movably
routed:
R = 40 mm or more

IFS2405 series sensor clam-
ped in an MA2405-x mounting
adapter

Sensor Mounting, Mounting Adapter

IFS240x optical sensors operate in the μm range.

Ensure careful handling during installation and

operation!

Install the IFS240x sensors using a mounting adap-

ter or on the mounting surface/mounting thread.

Sensor

IFS2402-x

IFS2403-x

IFS2404-2

IFS2404/90-2

IFS2407-0,1

IFS2405-0.3

IFS2405-1

IFS2406-3

IFS2406-10

IFS2405-3

IFS2405-6

IFS 2405-10

IFS 2407-3

IFS2405-28

IFS2405-30

IFS2406-2,5

IFS2407/90-0,3

Mounting
adapter
MA2400-27

•

MA2402-4

•

MA2403

•

MA2404-12

•

MA2405-34

•

MA2405-40

•

MA2405-54

•

MA2405-62

•

MA2406-20

•

Mounting
thread

•

Содержание confocalDT 2421

Страница 1: ...IFC2421 IFC2422 Quick Manual confocalDT 2421 2422 EN ...

Страница 2: ...ion Options 5 Sensor Cable Optical Fiber 5 Sensor Mounting Mounting Adapter 6 Screw Terminals 7 RS422 8 Controller LEDs 8 Multifunction Button 9 Start of Measuring Range 9 Initial Operation 10 Selecting the Sensor 10 Performing the Dark Reference 11 Positioning the Target 11 Measurement Configuration Selection 12 Checking the Video Signal 13 Signal Quality 13 Distance Measurement with Website Disp...

Страница 3: ...ipment Risk of injury damage to or destruction of the sensor and or the controller Avoid shocks and impacts to the sensor and controller Damage to or destruction of the sensor and or the controller The supply voltage must not exceed the specified limits Damage to or destruction of the sensor and or the controller Never kink optical fibers or bend them in tight radii Damage to or destruction of the...

Страница 4: ... safety related applications Proper Environment Sensor protection class IP40 IP65 Controller protection class IP40 Lenses are excluded from protection class Contamination of the lenses causes impairment or failure of the function Operating temperature range Sensor 5 70 C 41 158 F Controller 5 50 C 41 122 F Storage temperature range 20 70 C 4 158 F Humidity 5 95 non condensing Ambient pressure Atmo...

Страница 5: ...er Sensor PC PS 2020 2 port EtherCAT branch Sensor Cable Optical Fiber The sensor is connected to the controller by means of an optical fiber Do not shorten or extend the optical fiber Do not pull or carry the sensor by the cable Do not kink the sen sor cable Do not squash the sensor cable do not use cable ties to secure it Do not pull the sensor cable over sharp edges Do not pull on the sensor ca...

Страница 6: ...es sensor clam ped in an MA2405 x mounting adapter Sensor Mounting Mounting Adapter IFS240x optical sensors operate in the μm range i Ensure careful handling during installation and operation Install the IFS240x sensors using a mounting adap ter or on the mounting surface mounting thread Sensor IFS2402 x IFS2403 x IFS2404 2 IFS2404 90 2 IFS2407 0 1 IFS2405 0 3 IFS2405 1 IFS2406 3 IFS2406 10 IFS240...

Страница 7: ...Sync Trig Sync Trig Digital I O GND Shield TrigIn GND Error 1 GND Shield Error 2 GND TrigIn Input triggering TTL or HTL level TTL Low 0 8 V High 2 V HTL Low 3 V High 8 V Error 1 2 Error outputs NPN PNP or Push Pull Imax 100 mA UH max 30 V GND Reference ground All GND conductors are interconnected with one another and to operating voltage ground 24 VDC Operating voltage 15 Imax 1 A 24 VDC GND Shiel...

Страница 8: ...X Receiver 5 GND422 Ground RS422 9 TX Transmitter 1 TX Transmitter Housing Shield Cable shield Pin assignment for 9 pin D Sub socket RS422 Controller LEDs Power on Green Operating voltage present Status Off No error Flashing red Error during processing If the EtherCAT interface is active refer to the EtherCAT guidelines for the meaning of the LEDs Intensity Sensor 1 2 Flashing red Dark signal acqu...

Страница 9: ...nsor 1 or sensor 2 on off The functions can be assigned to the individual time slots All time intervals are indicated by the LEDs flashing lighting up Dark reference LED Mastering Function 1 2 sec 0 5 sec 10 sec 15 sec Function 2 Key lock x min Time Factory setting Multifunction Button Actuation Time As standard the Multifunction button has a lock that is activated 5 min after the controller is sw...

Страница 10: ...e sen sorTOOL exe program You can find this program on line at https www micro epsilon de download software sensorTOOL exe Launch the sensorTOOL and click the button Select the controller from the list Click the Open Website button to connect the cont roller to your default browser The start screen of the controller software should now be displayed in the web browser You can configure the soft war...

Страница 11: ... on the fiber optics For this use the One Click Cleaner from the optional accessories article 0135032 Typical signal curve for a dark signal During the dark reference there must be no objects within the measuring range nor ambient light reaching the sensor under any circumstances Duration approx 20 s Positioning the Target Position the target as centrally as possible within the measuring range 100...

Страница 12: ...stics Highest peak no averaging distance calculation Distance measurement e g for metal polis hed surfaces Highest peak median over 5 values distance calculation Distance measurement e g for PCBs hybrid materials Highest peak median over 9 values distance calculation One sided thickness measurement e g for glass BK7 material First and second peak no averaging thickness calculation Layer thickness ...

Страница 13: ...posure mode and measuring rate Signal Quality A good measurement result can be achieved if the video signal is sufficiently intense Reducing the measuring rate increases the exposure time for the CCD row and thus improves the measurement quality Go to the Home Signal quality menu and adjust the measurement dynamics as required Monitor the result in the video signal Measuring rate Averaging Static ...

Страница 14: ...measured Then move the sensor or the target closer and closer to the start of the measuring range of the relevant sensor As soon as the object is within the measuring field of the sensor the Range LED on the front panel of the controller lights up green or yellow Alternatively you can watch the video signal 5 6 2 8 2 1 3 4 7 Measurement distance measurement web page ...

Страница 15: ...erlying peak in the video signal 0xDIST Distance signal curve over time 4 To scale the axis in the graph for the measured values Y axis you can use Auto automatic scaling or Ma nual manual scaling 5 The current values for distance exposure time current measuring rate and time stamp are shown in the text boxes above the graph Errors are also displayed 6 Mouseover function When the chart has been st...

Страница 16: ...se measure ments might be inaccurate SMR MR Displace ment 1 Displace ment 2 Thickness One sided thickness measurement for a transparent target Preset Switch to the Home menu Select One sided thickness measurement in the Measurement configuration menu This presetting prompts the controller to use the first and second peak in the video signal for the thickness calculation Material Selection Specifyi...

Страница 17: ... Signal If a surface of the target lies outside the measu ring range the controller will send only one signal for the distance intensi ty and center of gravity This may also occur if a signal is below the detection threshold Two boundary surfaces are active when the thick ness of a transparent material is measured As a result two peaks are visible in the video signal ...

Страница 18: ...hart Switch to the Measurement chart tab and select Mess as the chart type The web page shows the two distances and the thickness Ch01Thick12 difference between 01DIST2 and 01DIST1 graphically and numerically Optionally the intensities of both peaks Peak 1 near Peak 2 far can also be displayed ...

Страница 19: ... value to this server or to the connected cli ent after the connection has been successfully set up No specific request is required for this The distance and thickness values are transmitted as a 32 bit signed integer with a resolution of 1 nm RS422 Data Output Ethernet The selection of output data from all internally determined values and from the calculated values from the computing modules is d...

Страница 20: ... handling the use of force or by repairs or modifications by third parties is not covered by the liability for material defects Repairs are carried out exclusively by MICRO EPSILON Further claims can not be made Claims arising from the purchase contract remain unaffected In particular MICRO EPSILON shall not be liable for any consequential special indirect or incidental damage In the interest of f...

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