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MG MGA Twin Cam Скачать руководство пользователя страница 1

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©2018 morrisgarages.ch

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Содержание MGA Twin Cam

Страница 1: ...1 2018 morrisgarages ch...

Страница 2: ...ing out work on the vehicle Additional copies of this publication Part No AKD926B can only be obtained from an M G Distributor Issued by THE M G CAR COMPANY LIMITED Proprietors Morris Motors Limited A...

Страница 3: ...e of both the fully qualified and the less experienced mechanic UNIT ARRANGEMENT In the Manual the complete vehicle is divided into Sections each of which deals with an assembly or major component and...

Страница 4: ...4 2018 morrisgarages ch...

Страница 5: ...HAFTS 41 A 12 CAMSHAFT BEARINGS 42 A 13 CYLINDER HEAD 42 A 14 DECARBONIZING 43 A 15 VALVES 43 A 16 VALVE GUIDES 43 A 17 VALVES AND SEATINGS 44 A 18 TAPPET CLEARANCES 45 A 19 VALVE TIMING CHECKING AND...

Страница 6: ...RIBUTOR DRIVE SHAFT BACKLASH 77 B 15 CHECKING THE IGNITION TIMING 79 B 16 NEW TYPE DISTRIBUTOR 79 SECTION C THE COOLING SYSTEM 80 DESCRIPTION 80 C 1 REMOVING THE FILLER CAP 80 C 2 DRAINING THE COOLING...

Страница 7: ...SERVICE TOOLS 120 SECTION F THE GEARBOX 121 GENERAL DESCRIPTION 124 F 1 REMOVING THE GEARBOX 124 F 2 DISMANTLING THE GEARBOX 124 F 3 DISMANTLING THE THIRD MOTION SHAFT 125 F 4 ASSEMBLING THE THIRD MO...

Страница 8: ...STEERING GEARBOX 162 J 7 DISMANTLING THE STEERING GEARBOX 162 J 8 REASSEMBLING THE STEERING GEAR 163 J 9 STEERING COLUMN ALIGNMENT 164 J 10 CHECKING AND ADJUSTING FRONT WHEEL ALIGNMENT 165 J 11 FITTIN...

Страница 9: ...AKE 189 M 14 ADJUSTING THE HAND BRAKE 189 M 15 REMOVING THE HAND BRAKE CABLE 190 M 16 REMOVING A BRAKE DISC 190 M 17 REPLACING A BRAKE DISC 190 M 18 FLEXIBLE HOSES 191 SERVICE TOOL 192 SECTION N ELECT...

Страница 10: ...2 NN 2 REAR FLASHING INDICATOR LAMPS 222 NN 3 REPLACEMENT BULBS 222 NN 4 HEADLAMPS 223 NN 5 LUCAS C4011 DYNAMO 223 NN 6 DISMANTLING A C40 1 DYNAMO 223 NN 7 SERVICING A C40 1 DYNAMO 225 NN 8 MODIFIED R...

Страница 11: ...ING 250 S 8 REMOVING THE BODY 251 S 9 FITTING THE OPTIONAL HEATING AND DEMISTING EQUIPMENT 252 S 10 COLD AIR VENTILATION EQUIPMENT 255 S 11 MAINTENANCE OF BODYWORK AND UPHOLSTERY 258 S 12 REGLAZING TH...

Страница 12: ...rakes pull upwards on the lever to automatically release the lock and then push downwards Always apply the hand brake when parking Brake pedal The pedal operates the hydraulic brakes on all four wheel...

Страница 13: ...wheel to be placed in the most comfortable driving position after slackening a clamp bolt below the wheel hub Headlamp beam dip switch This is situated on the left of the clutch pedal and is foot oper...

Страница 14: ...ition warning light The warning light at the bottom of the revolution indicator dial glows red when the ignition is switched on and will go out again when the engine is started and its speed is increa...

Страница 15: ...switch The lever type switch on the outer edge of the panel controls the flashing indicator unit The unit will operate only while the ignition is switched on and flashes the sidelamp and tail lamp on...

Страница 16: ...ed air issues from the toeboard or the windshield demisting vents according to the position of the controls mounted below the instrument panel Air The left hand knob controls the air supply When the k...

Страница 17: ...ing the maximum supply of air to the windshield This is the demist position of the control if the blower is switched on and also die defrost position if the heater is operating Temperature The tempera...

Страница 18: ...mp wait until it is dry 1 Release the hood from the pillars at the top of the windshield by unscrewing the wing bolts 2 Release the rear bottom edge of the hood from the three buttons and the turnbuck...

Страница 19: ...g column Competition de luxe seats Close ratio gearbox SERIAL NUMBERS The major components of the vehicle have serial numbers and these will be found in the positions illustrated on pages General Info...

Страница 20: ...side of the dash panel Rear Axle Number Stamped on the front of the left hand rear axle tube POWER UNIT SERIAL NUMBER CODING The engine number and later engines comprises a series of letters and numbe...

Страница 21: ...laries A Automatic gearbox M Manumatic clutch N Steering column gear change gearbox 0 Overdrive Borg Warner P Police specification U Centre gear change gearbox 3rd GROUP Compressionand serial number H...

Страница 22: ...arts with Unified threads are used as these are not interchangeable with Whitworth B S F or Metric threads The Unified thread is however interchangeable with the American National Fine A N F thread fo...

Страница 23: ...ge speed fork Shift fork Selector fork First motion shaft Clutch shaft First reduction pinion Main drive pinion Drive gear Layshaft Countershaft AXLE Crown wheel Ring gear Spiral drive gear Bevel pini...

Страница 24: ...24 2018 morrisgarages ch ELECTRICAL Dynamo Generator Control box Voltage regulator Cut out Voltage control Silencer Muffler BODY Bonnet Hood Wing Fender Mudguard...

Страница 25: ...ed fuels having an octane rating of between 99 and 101 are suitable and for normal touring conditions fuel having an octane rating of between 95 and 98 are suitable Fuels down to 90 octane rating may...

Страница 26: ...conforming to Specification B S 3151 or B S 3152 The recommended quantities of anti freeze for different degrees of frost resistance are 15 frost 17 F or 8 C 1 pint 0 57 litre 1 2 U S pints 25 frost...

Страница 27: ...part of the belt passes over the shoulder pass the tongue across the body Adjust the short belt until the buckle is located just in front of the hip and push the tongue into the buckle until it clicks...

Страница 28: ...earances and reset if necessary Tighten fan belt if necessary Check all water connections and tighten clips if necessary Examine and clean carburetters and reset slow running adjustment if necessary 2...

Страница 29: ...ighten terminals 9 General Check tightness of universal joint nuts spring clips and wing fender bolts 10 Lubrication Drain oil from engine gearbox and rear axle and refill Oil and grease all points of...

Страница 30: ...ch master cylinder 3 Brakes Make visual inspection of brake lines and pipes Check level of fluid in hydraulic brake master cylinder 4 Hydraulic dampers Examine all hydraulic dampers for leaks 5 Electr...

Страница 31: ...level of fluid in the hydraulic clutch master cylinder 4 Brakes Make visual inspection of brake lines and pipes Check level of fluid in the hydraulic brake master cylinder 5 Hydraulic dampers Examine...

Страница 32: ...ributor drive shaft and cam and advance mechanism Check distributor contact points and adjust if necessary Clean and adjust sparking plugs 3 Clutch Check level of fluid in the hydraulic clutch master...

Страница 33: ...8 000 miles 12800 km service Carry out the 1 000 miles 1600 km service 9 000 miles 14400 km service Carry out the 3 000 miles 4800 km service 10 000 miles 16000 km service Carry out the 1 000 miles 1...

Страница 34: ...ear 5 Brakes Make visual inspection of brake lines and pipes Check level of fluid in the hydraulic brake master cylinder 6 Hydraulic dampers Examine all hydraulic dampers for leaks and top up if neces...

Страница 35: ...te speedometer and tachometer cables 12 Wheels and tyres Check tyre pressures Check wheel alignment Change road wheels round diagonally including spare to regularize tyre wear 13 Headlamps Check headl...

Страница 36: ...centre bolt to the right hand side of the cylinder block A centrifugal water pump fitted with a fan is driven by the dynamo belt The two semi downdraught H6 S U carburetters are supplied with fuel by...

Страница 37: ...SURE RELIEF VALVE The non adjustable oil pressure relief valve is situated at the rear of the left hand side of the cylinder block and is held in position by a domed hexagon nut sealed by two fibre wa...

Страница 38: ...ttempt to remove the carburetters and induction manifold as an Assembly The induction manifold is secured by two studs inside the intakes and cannot be released until the carburetters are removed Fig...

Страница 39: ...Remove the header tank as detailed in Section A 7 and the thermostat housing as described in Section A 8 Remove the heater water intake pipe if fitted Remove the six nuts and washers connecting the e...

Страница 40: ...the driving sprocket set screws completely Reconnecting When reassembling the driving sprockets to the camshaft line up the marks made on removal on the flanges before fitting the sprocket Securing s...

Страница 41: ...fer distortion or breakage Before replacing the camshaft set the crankshaft to 90 B T D C on No 1 cylinder to obviate an open valve fouling a piston crown Position the camshaft with the timing slots i...

Страница 42: ...bearing journals etc are thoroughly cleaned before installing new bearings No scraping is required as the bearings are machined during manufacture to give the correct diametrical clearance A 13 CYLIN...

Страница 43: ...re replacement in their original locations Compress the valve springs with a suitable compressor and remove the two valve retainers Release the valve springs and remove the compressor the valve spring...

Страница 44: ...d in with a suction grinder special tool 18G29 Avoid the use of excessive quantities of grinding paste and see that it remains in the region of the valve seating only A light coil spring placed under...

Страница 45: ...mshaft driving sprockets Section A 10 and remove the camshafts Withdraw one of the tappets which requires adjustment using a valve grinding suction tool see Fig A 5 and remove the shim Insert a new sh...

Страница 46: ...shim is indicated by the arrow A 19 VALVE TIMING CHECKING AND ADJUSTING Excessive stretch in the timing chain or variations in the tappet clearances will have a considerable effect on the valve timin...

Страница 47: ...dicator to a suitable fixed point on the cylinder head with the indicator foot resting on No 1 inlet valve tappet Make certain that the cam is clear of the tappet and set the dial indicator to O Turn...

Страница 48: ...If the timing is incorrect it can be reset in the following manner Remove the timing chain cover as detailed in Section A 21 Knock back the tab washer on the chain adjuster securing bolts and remove t...

Страница 49: ...9 When replacing the timing gears the T markings must be in line as shown Check that the T markings on the crankshaft and half speed shaft gears are in their correct relationship see Fig A 9 and that...

Страница 50: ...etween the exhaust inlet and half speed shaft sprockets is retained Fit the exhaust sprocket screws and tighten the support spindle Swing the sprocket adjuster fork to its correct position and replace...

Страница 51: ...istance is felt Turn the screw back anti clockwise three quarters of a turn to obtain the required clearance of 1 32 in 80 mm see Fig A 10 If the threads in the housing are worn or damaged a new chain...

Страница 52: ...Replacement of the timing chain cover is a reversal of the above instructions Refer to Section A 31 for instructions covering the replacement of the distributor drive gear Fig A 11 Removal of the star...

Страница 53: ...ons A 24 POWER UNIT Removal Remove both seats and frames Remove all the floor covering from the toeboards floorboards and gearbox cover and remove the toeboards floorboards and propeller shaft cover R...

Страница 54: ...n the frame cross member The power unit is now free to be manoeuvred from the chassis Replacement Replacement is a reversal of these instructions Refill the engine and gearbox with oil to Ref A Sectio...

Страница 55: ...When fitting new bearings no scraping is required as the bearings are machined to give the correct diametrical clearance see GENERAL DATA In the case of a run bearing it is always essential to clean o...

Страница 56: ...he piston gudgeon pin bosses must not be reamed as oversize gudgeon pins are not supplied Assemble the pistons to the connecting rods by inserting the gudgeon pins which should be a hard hand push fit...

Страница 57: ...n A 21 and the timing chain Section A 22 Draw off the timing chain driving sprocket with a suitable drawer Remove the sump oil pump and oil pump drive shaft sec Section A 31 Take out the three set scr...

Страница 58: ...de After removing the half speed shaft mount the pump with drive gear and thrust washer in position and tighten down to the correct torque figure 275 lb in Check that the shaft rotates freely and that...

Страница 59: ...the flywheel are free from burns and perfectly clean To fit the new ring it must be heated to a temperature of 300 to 400 C 572 to 752 F indicated by a light blue surface colour If this temperature is...

Страница 60: ...15 16 13 1 2 3 4 5 2 6 7 8 9 10 7 11 12 13 14 15 16 13 Fig A 14 A camshaft locking tool A 37 MODIFIED ENGINE MOUNTING Commencing at Chassis No MGA528 a packing plate Part No AHH5896 together with long...

Страница 61: ...gine No 657 The purpose of this modification is to overcome any possibility of oil leakage from the engine breather onto the exhaust system thus causing fumes to enter the car Fitting the modified bre...

Страница 62: ...work with 100 octane fuel only The static ignition setting for 9 9 1 compression ratio pistons remains at T D C See Addendum for more information on Reconditioned Engines SERVICE TOOLS 18G551 Camshaf...

Страница 63: ...will enable the width of the valve seats to be maintained at their original dimensions 18G29 Valve Grinding in Tool This suction type tool has a rubber handle of convenient length to enable it to be r...

Страница 64: ...ening the knurled set screw will expand the rubber plunger which ensures that the tool is a tight fit when inserted into the hollow oil relief valve 18G98 Starting Dog Nut Spanner A shock type spanner...

Страница 65: ...ately 18G123E Camshaft Liner Reamer Cutter Front 18G123B Camshaft Liner Reamer Cutter Rear 18G123L Camshaft Liner Reamer Pilot Front 18G123AB Camshaft Liner Reamer Pilot Centre 18G123AC Camshaft Liner...

Страница 66: ...er Remover Adaptor Rear 18G124H Camshaft Liner Remover Adaptor The adaptors 18G124F 18G124C and 18G124B are used in conjunction with the basic tool 18G124A to remove old and worn liners and to pilot n...

Страница 67: ...he Section numbers could change Section A 26 last paragraph Issues 1 and 2 of the Manual had an error noting that crankshaft thrust washers should be installed with oil grooves TOWARD the bearing This...

Страница 68: ...ngine and set it to run at a fairly fast idling speed Short circuit each plug in turn by pulling the insulator sleeve up the cable and placing a hammer head or the blade of a screwdriver with a wooden...

Страница 69: ...tions 2 Starter switch to control box terminal A brown lead Connect a voltmeter to the control box terminal A and to earth No reading indicates a faulty cable or loose connections 3 Control box termin...

Страница 70: ...as a pre tilted contact breaker unit The moving contact breaker plate is balanced on two nylon studs and the angle through which the plate may be tilted is controlled by a stud riveted to the moving c...

Страница 71: ...sion lead from the terminal on the distributor Disconnect the suction advance pipe at the union on the distributor Extract the two bolts securing the distributor clamp plate to the distributor housing...

Страница 72: ...ition the distributor so that the vacuum control unit side of the body is uppermost with the unit diaphragm to the rear 6 Rotate the distributor body anti clockwise until the points are fully closed T...

Страница 73: ...2018 morrisgarages ch 73 case Nos 1 and 4 pistons are at T D C Fig B 4 The components parts of the DM2 P4 distributor...

Страница 74: ...breaker plate IMPORTANT Note the relative position of the rotor arm drive slot in the cam spindle and the offset drive dog at the driving end of the spindle to ensure that the timing is not 180 out wh...

Страница 75: ...sit which is usually caused by over rich carburation although ignition system defects such as a run down battery faulty distributor coil or condenser defects or a broken or worn out cable may be addit...

Страница 76: ...e gap area on both centre and side electrodes with a small file before resetting them to the correct gap The intense heat pressure explosion shock and electrical and chemical action to which the plugs...

Страница 77: ...shaft gears The backlash is checked as follows 1 Fabricate a pointer as shown in Fig B 6 and secure it to a disused rotor arm with a nut and bolt 2 Remove the header tank hose to give access to the di...

Страница 78: ...wtorch effect when the engine is running which rapidly raises the temperature of the plug raising it above its designed heat range thus producing overheating preignition and rapid electrode destructio...

Страница 79: ...nd AEH 500 B 16 NEW TYPE DISTRIBUTOR A new distributor Part No AE541 having a roller weight mechanism with a positive stop to prevent over advance and no vacuum advance mechanism has been introduced W...

Страница 80: ...T Never use a muff on the radiator grille to protect the cooling system in cold weather as this would seal the carburetter and heater unit air supply The radiator must be protected by a blind such as...

Страница 81: ...n The cooling system is unsuitable for use with antifreeze mixtures having an alcohol base owing to the high temperatures attained Only anti freeze mixtures of the ethylene glycol or glycerine type sh...

Страница 82: ...ive and undue strain thrown on the dynamo bearings To check the belt tension rotate the fan blades If the dynamo pulley slips inside the fan belt the tension is insufficient When the tension is correc...

Страница 83: ...the body and lift out the radiator Disconnect the dynamo leads remove the dynamo attachment bolts and take off the dynamo and fan belt Remove the bolt and the three nuts from the studs securing the pu...

Страница 84: ...efore proceeding Before assembling the pump body to the scroll casing ensure that a running clearance exists between the body and the pump vane as indicated in Fig C 5 No adjustment is provided for va...

Страница 85: ...2018 morrisgarages ch 85 THE WATER PUMP AND THERMOSTAT COMPONENTS...

Страница 86: ...inlet pipe to pump 26 Collar 44 Spring washer 9 Set screw inlet pipe to pump 27 Felt washer 45 Thermostat by pass pipe 10 Spring washer 28 Dust cover 46 Plug heater take off 11 Plain washer 29 Circli...

Страница 87: ...y an existing radiator the following procedure must be carried out Remove the existing filler neck from the header tank rotate through 180 and replace Fit the pressure valve Part No AHH5903 together w...

Страница 88: ...ure valve AHH5903 1 Screw valve to bracket PMZ0308 2 Washer LWZ203 2 Nut FNZ103 2 Bracket valve AHH5906 1 Screw bracket to panel HZS0404 2 Washer LWZ204 2 Nut FNZ104 2 Overflow pipe AHH5907 1 Clip PCR...

Страница 89: ...2018 morrisgarages ch 89 THE COOLING SYSTEM COMPONENTS KEY TO THE COOLING SYSTEM COMPONENTS 1 Block assembly radiator 23 Washer for screw spring 45 Clip for hose...

Страница 90: ...spring 54 Washer for badge plain 11 Clip small 33 Bracket valve 55 Washer for badge spring 12 Hose top 34 Screw fixing 56 Nut for badge 13 Clip Large 35 Nut for screw 57 Grille assembly 14 Clip small...

Страница 91: ...2018 morrisgarages ch 91 SECTION D THE FUEL SYSTEM...

Страница 92: ...clip 14 Circlip for lift pin 42 Washer for connecting rod 70 4 BA bolt 15 Jet copper washer top half 43 Split pin 71 4 BA washer 16 Jet bearing top half 44 Jet lever rear 72 4 BA nut 17 Jet gland wash...

Страница 93: ...emove the hood stowage compartment floor This is secured by two quick release screws and each requires only a quarter turn anti clockwise to release the cover Disconnect the inlet and outlet pipe unio...

Страница 94: ...the pumping chamber When the armature has advanced nearly to the end of its stroke the throw over mechanism operates and the outer rocker flies back separating the points and breaking the circuit The...

Страница 95: ...outlet valve cage 5 is correctly located in its groove When refitting the top and bottom covers new gaskets should be used The contact breaker should be assembled on its pedestal in such a manner tha...

Страница 96: ...esting against the armature This spring must not be stretched or otherwise interfered with or the action of the pump will be affected 1 Outlet union 10 Bronze rod 19 Filter 2 Rubber ring 11 Outer rock...

Страница 97: ...ition If a current is then passed through the pump the magnet will be energized and will pull the armature and diaphragm forward and while it is in this position the six screws should be tightened Alt...

Страница 98: ...ump idles satisfactorily and that the outer rocker comes forward till it contacts the pedestal and while it is in this position the tip of the blade should be pressed inwards to reduce the stroke of t...

Страница 99: ...card between them pinching them together and sliding the card backwards and forwards It is possible that there may be an obstruction in the suction pipe which should be cleared by blowing air through...

Страница 100: ...come lodged under one of the valves in which case they should be dismantled by removing the top cover and unscrewing the valve cage when they can be cleaned and reassembled If the pump struggles to op...

Страница 101: ...lty plugs incorrect valve clearance or faulty valves and springs Adjusting the jets Run the engine until it attains its normal running temperature Fig D 6 After slackening the nut indicated by the cen...

Страница 102: ...he correctness or otherwise of this setting can be checked by raising the suction piston about 1 32 in 8 mm with the piston lifting pin This should cause a very slight momentary increase in the speed...

Страница 103: ...a length of rubber tubing and noticing if the noise produced by the incoming air is the same at both Any Variation in the intensity of the sound indicates that one throttle is set more widely open tha...

Страница 104: ...split pin from the jet lever interconnecting link to separate the two jet levers Detach the throttle return spring and release the throttle cable Unscrew the union nut and disconnect the ignition vac...

Страница 105: ...t the assembly is now slightly loose The piston should rise and fall quite freely as the needle is now able to move the jet into the required central position Tighten the jet holding screw and check t...

Страница 106: ...ng the throttle keeping the throttle open until the engine starts to race This trouble seldom arises with the S U carburetter owing to the size of the jet and fuel ways When it does happen the above m...

Страница 107: ...rrect adjustment of the lever D 14 AIR CLEANERS Every 3 000 miles 4800 km or more frequently in dusty conditions the air cleaners should be serviced as follows unscrew and remove the two bolts remove...

Страница 108: ...t ring assembly 3 Lever retainer 13 Retainer 4 Eyebolt and nut 14 Driven plate assembly 5 Ring carbon 15 Screw over to flywheel 6 Pin for lever 16 Spring washer for cover Screw 7 Strut 17 Spider 8 Rel...

Страница 109: ...ched to the splined hub by a spring mounting which provides a torsional cushion Withdrawal bearing assembly This comprises the graphite release bearing D mounted in a cup attached to the throw out for...

Страница 110: ...pressure plate forward against the driven plate gradually and smoothly applying the power of the engine to the rear wheels Hydraulic operation The clutch master cylinder complete with integral reservo...

Страница 111: ...rom the cylinder and remove the two self locking nuts washers and bolts from the master cylinder mounting bracket The master cylinder may now be withdrawn from the vehicle Dismantling Remove the retai...

Страница 112: ...r assembly with the recommended fluid and insert the assembly into the cylinder bore valve end first carefully easing the plunger seal lips into the bore Replace the push rod with the dished side of t...

Страница 113: ...ensuring that the push rod enters the hole in the rubber boot Replace the two mounting bolts and spring washers Refit the pressure pipe union taking care to fit the copper washers correctly and bleed...

Страница 114: ...washers see Fig E 2 securing the spider to the cover Unscrew the set bolts from the base plate and lift off the clutch cover Any additional dismantling that may be necessary can now be carried out us...

Страница 115: ...ts eyebolt nuts pressure plate lugs and cover are fitted in their correct relative positions as marked when dismantling to ensure the correct balance being maintained Compress the springs either by fi...

Страница 116: ...pecial alignment bar Part No 18G39 which fits the splined bore of the driven plate hub and the pilot bearing in the flywheel As an alternative a spare first motion shaft can be used Locate the cover a...

Страница 117: ...to free the clutch completely If any difficulty is experienced in freeing the clutch when the correct release movement is provided on no account should efforts be made to improve matters by attempting...

Страница 118: ...riction for the purpose of taking up the drive is dependent upon the area in actual contact it is obvious that a perfectly smooth face is required to transmit the maximum amount of power for a given s...

Страница 119: ...ark and soaked appearance of the facings and the result will be further slip accompanied by fierceness or juddering If the conditions enumerated above are experienced the clutch driven plate should be...

Страница 120: ...arrying out adjustments to the 8 in sports clutch as fitted to the MGA Twin Cam It is used in conjunction with the gauging fixture 18699A in place of the adaptor Code No 6 shown on the code card for u...

Страница 121: ...2018 morrisgarages ch 121 SECTION F THE GEARBOX...

Страница 122: ...ctor front 37 Set screw front lever 38 Spring washer set screw 39 Key selector lever 40 Lever selector rear 41 Bush rear selector lever 42 Circlip lever bush 43 Set screw rear lever 44 Spring washer s...

Страница 123: ...reverse 120 Bush 121 Bolt gearbox to mounting plate 122 Washer spring 123 Nut mounting plate bolt 124 Tower remote control 125 Dowel remote control tower 126 Core plug tower 127 Lever change speed 12...

Страница 124: ...on to the gearbox Pull the extension from the gearbox at the same time manoeuvring the remote control shaft selector lever from the selectors Unscrew the three countersunk screws and the seven hexagon...

Страница 125: ...interlocking ring and the shorter splined bush locating the dogs of both bushes in the interlocking ring 5 Insert the spring and locating peg into the hole in the shaft 6 Fit the third speed gear onto...

Страница 126: ...has been refitted F 7 ASSEMBLING THE REAR EXTENSION Locate the remote control shaft in the rear extension Fit the front and rear selector levers to the remote control shaft note that they are secured...

Страница 127: ...fit the new seal Refit the flange nut and spring washer F 10 REFITTING THE GEARBOX FRONT COVER To prevent oil leaking past the gearbox front cover oil seal the cover must be correctly fitted to ensure...

Страница 128: ...the springs and balls to be inserted quickly and easily 18G223 Synchromesh Unit Assembly Ring Third and Top 18G471 Dummy Layshaft A pilot for lining up the gears and retaining the thrust washers in p...

Страница 129: ...al for removing the gearbox extension oil seal easily and without damage to the extension 18G389B Oil Seal Remover Adaptor Use with basic tool 18G389 18G598 Gearbox Front Cover Centralizer This tool e...

Страница 130: ...2018 morrisgarages ch 130...

Страница 131: ...d should be charged fully after overhauling and subsequently given three or four strokes with the gun every 3 000 miles 5000 km The correct lubricant is shown at Ref C page P 2 If a large amount of lu...

Страница 132: ...s and prising them out with a screwdriver If a ring does not slide out of its groove readily tap the end of the bearing race slightly to relieve the pressure against the ring Remove the lubricator fro...

Страница 133: ...after it has been partly withdrawn When bearings are removed or replaced they should be held vertically to prevent the needle bearings from being displaced Fig G 4 When the needle roller bearings hav...

Страница 134: ...he rollers under control smear the walls of the races with lubricant to Ref C page P 2 to retain the needle rollers in position while reassembling Insert the spider in the flange yoke ensuring that th...

Страница 135: ...ler shaft The following points however should be noted 1 In order to remove the propeller shaft it is necessary to remove the four nuts and bolts securing the front universal joint flange to the gearb...

Страница 136: ...2018 morrisgarages ch 136 SECTION H THE REAR AXLE...

Страница 137: ...Washer 40 Oil seal 13 Differential case 41 Rear wheel bearing 14 Differential wheel 42 Tab washer 15 Thrust washer 43 Locknut 16 Differential pinion 44 Dust cover 17 Thrust washer 45 Hub extension 18...

Страница 138: ...r The backlash between the gears is adjustable by shims Suspension is by semi elliptic leaf springs rubber mounted and the shackles are fitted with rubber bushes of the flexing type Fig H 1 Unscrew an...

Страница 139: ...le shaft with a hand press to remove the hub extension from the spline on the shaft To replace the shaft and driving flange reverse the above sequence of operations If the welch plug has been distorte...

Страница 140: ...the oil seal from the casing Press a new oil seal into the casing with the edge of the sealing ring facing inwards Replace the driving flange end cover taking care not to damage the edge of the oil s...

Страница 141: ...ing and plain washers Withdraw the bearing caps and differential assembly Remove the differential bearings from the differential cage using the differential bearing remover 18G47C together with the ad...

Страница 142: ...h the procedure given in this section Furthermore if a new crown wheel or a new pinion is needed a mated pair crown wheel and pinion must be fitted Fitting a new crown wheel and pinion involves four d...

Страница 143: ...ined step B of the setting block 7 Clean the pinion head and place the magnet and dial indicator in position Fig H 7 Move the indicator arm until the foot of the gauge rests on the centre of the diffe...

Страница 144: ...02 in Pinion marking 005 in Variation from nominal 007 in Reduce the washer thickness by this amount Fig H 6 Setting the gauge to zero on the special block for determination of the pinion position The...

Страница 145: ...ing is plus and numerically less than the pinion marking reduce the washer thickness by the difference Example Clock reading 005 in Pinion marking 004 in Variation from nominal 003 in Reduce the washe...

Страница 146: ...he pinion head in a rectangular bracket as follows If the marking is a plus figure reduce the washer thickness by an equal amount If the marking is a minus figure increase the washer thickness by an e...

Страница 147: ...the variations in machining plus the extra 002 in 05 mm to give the necessary bearing pinch In addition allowance must be made for variations in bearing thickness in the following manner Rest the bea...

Страница 148: ...ch 148 Fig H 8 The dimensions referred to in the instructions for differential setting Fig H 9 To measure variations in bearing thickness first zero the gauge on the portion of the gauge block marked...

Страница 149: ...arity must be corrected Detach the crown wheel and examine the joint faces on the flange of the differential cage and crown wheel for any particles of dirt When the parts are thoroughly cleaned it is...

Страница 150: ...ntial to the other will produce a variation in backlash of approximately 002 in 05 mm Thus it should be possible to set up the differential even though the backlash is incorrect by removing the bearin...

Страница 151: ...le Remove the nuts and spring and flat washers securing each end of each check strap to the anchor pins and remove the check straps Remove the split pin and clevis pin securing the brake cables to eac...

Страница 152: ...ower the axle support until the axle and spring assembly rests on the road wheels Withdraw the front anchor pins and roll the assembly from beneath the car Uncouple the propeller shaft at the rear fla...

Страница 153: ...2018 morrisgarages ch 153...

Страница 154: ...ghtening the flange securing nut The pegs of the holding wrench fit into the bolt holes of the flange 18G47C Differential Bearing Remover basic tool This standardized basic tool used in conjunction wi...

Страница 155: ...e pinion and differential gear is impossible without this special tool 18G264 Bevel Pinion Bearing Outer Race Remover basic tool Comprising a body centre screw with extension and tommy bar wing nut gu...

Страница 156: ...the rod to the poundage required 18G285 Bevel Pinion Inner Race Remover and Replacer A tool which is essential when withdrawing or replacing the inner bearing race of the pinion shaft 18G304 Hub Remo...

Страница 157: ...e recommended maximum torque for the bevel pinion flange securing nut is not to be exceeded This tool is used with a standard type socket and in conjunction with the flange holding wrench 18G34A s 18G...

Страница 158: ...2018 morrisgarages ch 158 SECTION J THE STEERING GEAR...

Страница 159: ...y 29 49 Cover for steering wheel 10 Washer for rack damper secondary 30 Boot rubber 50 Spring clip for cover 11 Rack damper secondary housing 31 Clip for boot 51 Nut for steering wheel 12 Tie rod 32 R...

Страница 160: ...to 003 in 025 to 075 mm The steering shaft is attached to the steering gearbox by a universal coupling MAINTENANCE All working parts are immersed in oil An oil gun nipple is provided in the centre of...

Страница 161: ...n J 9 J 5 DISMANTLING THE UNIVERSAL JOINT The Hardy Spicer joint has four needle roller bearings retained on a centre spider by circlips The joints are packed with grease on assembly and there is no f...

Страница 162: ...wheels Remove the split pins and nuts and drive the tie rod ball pins from the steering arms Turn the steering onto the left lock R H D cars or right lock L H D cars Withdraw the clamping nut and bol...

Страница 163: ...cknuts and joint assemblies in their approximate original positions Fit a new pinion shaft felt seal If the chassis frame front extension is in position the steering rack assembly should be positioned...

Страница 164: ...iffness To enable the assembly to be secured in the correct position the attachment holes in the support bracket at the lower end of the steering column are slotted to permit up and down and sideways...

Страница 165: ...ks on the rims If adjustment is necessary proceed as follows Slacken the locknuts at the ends of the short tie rods and the clips securing the rubber gaiters to the tie rods Use the spanner flats on t...

Страница 166: ...aight ahead position SERVICE TOOLS 18G310 Steering Wheel Remover This extractor has been specially designed to remove the steering wheel without damage 18G312 Steering Tie rod Pin Spanner This tool is...

Страница 167: ...2018 morrisgarages ch 167 SECTION K THE FRONT SUSPENSION...

Страница 168: ...got to member screw 13 Distance washer hub 45 Spring washer hydraulic damper to crossmember 66 Check rubber 14 Oil seal hub 46 Distance tube link 67 Distance piece check rubber 15 Bearing hub large 47...

Страница 169: ...atically lubricated from the steering gearbox K 1 REMOVING THE FRONT SUSPENSION Lift the front of the car with a jack placed under the centre of the front cross member until the front wheels arc just...

Страница 170: ...ngation The bolt holes are 21 64 in 8 33 mm diameter Coil spring Examine for cracks and check for tension if necessary to details in the GENERAL DATA section Renew the springs if they are defective Sw...

Страница 171: ...Before the pivot bolt is replaced the link must be correctly positioned on the thread First screw the link onto the swivel pin until the waisted portion of the pin lines up with the pivot bolt hole Pl...

Страница 172: ...pan bolts leave them half a turn slack Press down the lower wishbone assemblies Smear each end of the coil springs with grease to prevent any slight squeaking in operation Push the coil springs up int...

Страница 173: ...oil seal and the distance washer with the metal face of the oil seal and the chamfered side of the distance washer away from the bearing Mount the assembly on the stub axle shaft and fit the adjustin...

Страница 174: ...er jack up the front end of the car until the wheels are clear of the ground Remove the front wheel on the side affected Place an additional jack under the lower spring pan and jack up until the hydra...

Страница 175: ...uspension arm Fig K 5 The dimensions of the lower wishbone bushes when in new condition Lubricate these parts and the fulcrum pins during and after assembly Smear each end of the coil spring with grea...

Страница 176: ...t cross member and over its top locating plate Jack up the lower wishbone assembly until it is approximately parallel to the ground Swing down the hub unit and fit the lower fulcrum bolt NOTE Take car...

Страница 177: ...e ends of the anti roll bar insert a 7 16 in washer between each side of the Metalastik bushes and the fork ends and secure the links with the 5 16 in clamp bolts and Aerotight nuts Locate the ball en...

Страница 178: ...morrisgarages ch 178 K 10 THE ANTI ROLL BAR EQUIPMENT COMPONENTS 70 Link 76 Nut 71 Nut 77 Plain washer 72 Spring washer 78 Bush 73 Anti roll bar 79 Housing 74 Bush 80 Screw 75 Bolt 81 Nut 82 Spring w...

Страница 179: ...e the exterior as it is of utmost importance that no dirt whatever enters through the filler hole On no account neglect the operation of topping up the damper fluid because if the low pressure chamber...

Страница 180: ...felt If the resistance is erratic and free movement in the lever arm is noted it may indicate lack of fluid While adding fluid the lever arm must be worked throughout its full stroke to expel any air...

Страница 181: ...03 to 254 mm between the pads and the disc throughout the life of the pads MASTER CYLINDER The components of the master cylinder are housed within the bore of a cylinder body with an integral reservoi...

Страница 182: ...s than half full nor closer than 1 2 in 13 mm to the bottom of the filler neck The necessity for frequent topping up is an indication of overfilling or of a leak in the system which should be traced a...

Страница 183: ...e used 3 Attach the bleeder tube to the bleed screw on the near side rear brake and immerse the open end of the tube in a small quantity of brake fluid contained in a clean glass jar Slacken the bleed...

Страница 184: ...r cylinder filler cap and drain the brake fluid from the unit Ease the dust excluder clear of the head of the master cylinder Remove the retaining circlip with a suitable pair of pliers and withdraw t...

Страница 185: ...houlder at the head of the cylinder Fit the circlip and check that it fully engages in the groove Fill the dust excluder with Wakefield No 3 Rubber Grease and reseat the excluder around the head of th...

Страница 186: ...calliper lever Tap back the tab washers and unscrew the two set screws securing the calliper to the mounting flange on the axle The calliper complete with parking mechanism may now be removed from th...

Страница 187: ...e and piston seal and withdraw the retractor bush from within the piston bore Carefully cut away and discard the dust seal Support the backing plate on a bush of sufficient bore just to accommodate th...

Страница 188: ...the calliper tighten the set pins to a torque Wrench reading of 8 lb ft 1 11 kg m with the threads greased and fit the bridge pipe ensuring that it is correctly positioned with the near vertical part...

Страница 189: ...h new bifurcated rivets Place the lever in the position indicated in Fig M 8 Hold the locknut firmly against the outer face of the trunnion and screw in the adjuster bolt until three or four threads e...

Страница 190: ...BLE Unscrew and remove the adjuster nut withdraw the end of the cable from the lower end of the lever and remove the spring Disconnect the clips securing the cable assembly to the body Remove the clev...

Страница 191: ...lockage by probing as this may result in damage to the lining and serious restriction to fluid flow Partially or totally blocked flexible pipes should always be renewed When removing or refitting a fl...

Страница 192: ...gon on the flexible hose with a spanner and remove the large retaining nut and its shake proof washer from the underside of the support bracket The pipe may now be unscrewed at its rear end from the t...

Страница 193: ...arators NOTE Do not use tap water and do not use a naked light when examining the condition of the cells Wipe away all dirt and moisture from the top of the battery Testing the condition of the batter...

Страница 194: ...ling in acid battery and charging room should be above 0 C 32 F To produce electrolyte of the correct specific gravity Carefully break the seals in the filling holes and half fill each cell in the bat...

Страница 195: ...amo terminals marked D and F respectively 4 Connect the two terminals with a length of wire 5 Start the engine and set to run at idling speed 6 Clip the negative lead of a moving coil type voltmeter c...

Страница 196: ...ure N 4 DISMANTLING THE DYNAMO Take off the dynamo pulley Remove the cover band hold back the brush springs and remove the brushes from their holders Unscrew the locknuts from the through bolts at the...

Страница 197: ...p lights the field coils are earthed and must be renewed When fitting field coils carry out the procedure outlined below using an expander and wheel operated screwdriver a Remove the insulation piece...

Страница 198: ...rivets which secure the bearing retaining plate to the end bracket and remove the plate b Press the bearing out of the end bracket and remove the corrugated washer felt washer and oil retaining washer...

Страница 199: ...shing with a smooth file Always replace brushes in their original positions If the brushes are worn so that they no longer bear on the commutator or if the brush flexible lead has become exposed on th...

Страница 200: ...r in use for fitting pole shoes Drive If the pinion is tight on the sleeve wash in paraffin replace any worn or damaged parts To dismantle the drive extract the split pin and remove the shaft nut J Fi...

Страница 201: ...ulb now light it indicates that the field coils are earthed Should the above tests indicate that the fault lies in the field coils they must be renewed When renewing field coils carry out the procedur...

Страница 202: ...r needle flicks and then steadies this should occur at a voltmeter reading between the limits given below for the appropriate temperature of the regulator Setting at 10 C 50 F 16 1 16 7 Volts Setting...

Страница 203: ...uge and press the armature down when the gap between the contacts should be between 006 in 15 mm and 017 in 43 mm Cleaning contacts To render the regulator contacts accessible for cleaning slacken the...

Страница 204: ...hat the trouble is not due to a loose or broken connection in the wiring of the horn If the fuse has blown examine the wiring for the fault and replace with the spare fuse provided The performance of...

Страница 205: ...n and washer from the crankpin and final gear wheel d Lift off the connecting link 2 Commutator dirty Remove the connecting leads to the terminals and withdraw the three screws securing the cover at t...

Страница 206: ...e formed in the die cast housing When overhauling the gear must be lubricated by lightly packing the gearbox with a grease to Ref D 5 Thrust screw adjustments The thrust screw is located on the top of...

Страница 207: ...e sealed to give complete protection A dust and weather excluding rubber is fitted in the recess of the rim of the light unit and a plated rim is fitted over this to complete the weather sealing N 16...

Страница 208: ...18 REPLACING HEADLAMP BULBS Twist the back shell anti clockwise and pull it off Withdraw the bulb from the holder Insert the replacement bulb in the holder making sure that the slot in the periphery o...

Страница 209: ...handling headlamp reflectors to prevent them from becoming finger marked If they do become marked a transparent and colourless protective covering enables any finger marks to be removed by polishing...

Страница 210: ...AND WARNING LIGHTS The locations of the lamps illuminating the instruments and the warning lights are shown by arrows on the illustrations on page N 15 The bulbs are accessible from below the instrum...

Страница 211: ...2018 morrisgarages ch 211 WIRING DIAGRAM For index to cable colour code numbers see below...

Страница 212: ...2018 morrisgarages ch 212...

Страница 213: ...White 61 Black with White 14 14 White with Purple 38 Brown with Green 62 Black with Green 15 White with Brown 39 Brown with Purple 63 Black with Purple 16 White with Black 40 Brown with Black 64 Blac...

Страница 214: ...2 AHHS521 Bracket right hand 1 AHHS520 Bracket left hand 1 RG103 Grommet lead 4 HZSO506 Screw bracket to blade lower 2 FNZ05 Nut 2 LWZ205 Spring washer 2 PMP0518 Screw 2 PMP105 Washer 2 N 27 LOCATION...

Страница 215: ...loose connections or replacing broken cables Pay particular attention to the battery connections c Examine the dynamo driving belt take up any undue slackness by swinging the dynamo outwards on its m...

Страница 216: ...d be renewed 2 Lamps light when switched on but gradually fade out As paragraph 1 a 3 Brilliance varies with speed of car a As paragraph 1 a b Examine the battery connections making sure that they are...

Страница 217: ...ipment the setting of the lamps can be carried out by placing the vehicle squarely in front of a blank wall at a distance of 25 ft 76 m or more taking care that the surface on which the car is standin...

Страница 218: ...and 1 230 N 32 MODIFIED EUROPEAN LIGHT UNIT Cars exported to Europe are now fitted with the new European type headlamps These lamp units are fitted with special bulbs and front lenses giving an asymm...

Страница 219: ...2018 morrisgarages ch 219 SECTION NN MGA 1600...

Страница 220: ...2018 morrisgarages ch 220...

Страница 221: ...lamp 30 R H rear flasher 11 Map lamp switch 31 Flasher warning light 12 Map lamp 32 Windshield wiper switch 13 Headlamp flick relay 33 Windshield wiper motor 14 Headlamp flick switch 34 Fuel pump 15...

Страница 222: ...lamp rim and withdraw the rim and lens The bulb has a single filament and may be replaced either way round NN 3 REPLACEMENT BULBS B M C Part No Watts Volts Headlamps Home and Export R H D dip left 3H1...

Страница 223: ...the heating of the shunt coil will be made After adjustment a further check of the setting should be made by switching off and restarting the engine and then raising the dynamo speed to 3 000 RPM when...

Страница 224: ...ould occur between 8 5 and 10 volts Should the opening of the contacts occur outside these limits the setting of the fixed contact must be adjusted Using a pair of thin nosed pliers carefully bend the...

Страница 225: ...dimensions Width 040 in 1 016 mm Depth 020 to 035 in 508 to 889 mm It is important that the side of the undercut should clear the moulding material by a minimum of 015 in 381 mm Field coil The resista...

Страница 226: ...cket and the unit is retained in the back shell by a lamp retaining plate that is secured to the back shell by three screws The lamp rim engages two lugs at the top of the housing and is retained in p...

Страница 227: ...equipment of the vehicle Test the pressures of the tyres every 500 miles 800 km by means of a suitable gauge and restore any air lost It is not sufficient to make a visual examination of the tyre for...

Страница 228: ...ked under the frame side members O 3 REMOVING AND REPLACING ROAD WHEELS Use the copper mallet provided in the tool kit to slacken the winged hub nut securing the wheel on the hub The hub nuts on the l...

Страница 229: ...push both edges into the base of the rim at a point diametrically opposite the valve Lever the cover edge near the valve over the rim of the wheel using two levers at intervals of 6 in 15 cm apart NOT...

Страница 230: ...in addition that special balancing discs are fitted to the inside of the cover casing in some cases and that these should on no account be removed as the tyre balance will be upset if this is done Th...

Страница 231: ...with the valve passing through the hole in the rim Take care that the valve fitted in the side of the tube is on the correct side of the rim Before inflating be sure that the tyre beads are clear of...

Страница 232: ...2018 morrisgarages ch 232 cannot be relied upon Fig O 6 The balance marks on the tyre and tube...

Страница 233: ...2018 morrisgarages ch 233 Fig O 7 Refitting the tyre to the wheel...

Страница 234: ...nt for a motor car engine Automobile engines have different characteristics such as operating temperatures oiling systems size of oilways clearances and similar technicalities and the use of the corre...

Страница 235: ...iven PROPELLER SHAFT C The two needle type universal joints and the front end sliding yoke should receive lubrication to Ref C The front end of the propeller shaft is provided with two lubrication nip...

Страница 236: ...2018 morrisgarages ch 236 Fig P 2 The universal joint and sliding yoke lubrication nipples at the front end of the propeller shaft Fig P 3 The rear universal joint lubrication nipple...

Страница 237: ...r Ref D should be used HAND BRAKE CABLE C The grease nipple on the hand brake cable should be given three or four strokes with a grease gun filled with grease to Ref C P 3 3 000 MILES 4800 Km SERVICE...

Страница 238: ...2018 morrisgarages ch 238 Fig P 5 The hand brake cable grease nipple Fig P 6 The engine sump drain plug is on the right hand side...

Страница 239: ...TOR Cam bearing D Lift the rotor off the top of the spindle by pulling it squarely and add a few drops of thin engine oil Ref D to the cam bearing Do not remove the screw which is exposed Fig P 7 Lubr...

Страница 240: ...rease Fig P 9 The contact breaker pivot is indicated by the upper arrow The lower arrow indicates the aperture through which the automatic timing control is lubricated GEARBOX OIL CHANGE A Drain the g...

Страница 241: ...itable extractor Pack with grease Ref C page P 7 and replace ENGINE OIL FILTER Fit a new engine oil filter element The filter is released by unscrewing the central bolt securing the filter body to the...

Страница 242: ...ages ch 242 Fig P 11 Unscrew the hub nut and withdraw the grease retaining cap to repack the hub with grease Fig P 12 The arrow indicates the water pump oil nipple which must receive one stroke only f...

Страница 243: ...Replace the drain plug and refill the engine with approximately 6 pints 7 2 U S pints 3 41 litres of Hushing oil manufactured by one of the approved oil companies Run the engine at a fast idling spee...

Страница 244: ...ble outer casings from the instrument heads Extract their inner cables and lubricate sparingly with grease to Ref C oil must not be used After replacing each cable in its outer casing withdraw the upp...

Страница 245: ...gnment The resultant repair is concerned with elimination of the local damage by smoothing or renewal of parts generally both and the recovery of alignment of the frame as a whole In practice this res...

Страница 246: ...simple matter especially if the frame can be set up on a large flat surface or face plate It involves establishing a datum or centre line from which all measurements can be taken Diagonals are checked...

Страница 247: ...2018 morrisgarages ch 247 Fig R 1 Chassis frame dimensions and the recommended triangulation points for a diagonal check...

Страница 248: ...indicated by the diagonal lines in Fig R 1 The plumb bob should be suspended slightly above the floor When the plumb bob comes to rest mark the floor directly underneath it The marks made on the floor...

Страница 249: ...Reassembly is a reversal of the dismantling procedure S 2 REMOVING THE WINDSHIELD Unscrew the six recessed headed screws securing the interior trim panel on either side of the car forward of the doors...

Страница 250: ...corner of the wing Remove the two nuts and bolts from the forward end of the wing on the underside Remove the three recessed headed screws securing the wing to the door striker panel Remove the wing...

Страница 251: ...and bolts secure each outer front bumper support bracket to the front extension and these bolts and brackets must be removed Remove the fuel tank see Section D 1 Remove the nut and bolt securing the t...

Страница 252: ...h the righthand grommet and the AIR cable through the left hand grommet Pull the left hand knob AIR out to its stop and fit a trunnion 16 and screw 22 to the forked lever on the air intake tube Pass t...

Страница 253: ...the M G Series MGA Twin Cam heater kit fired in position Jack up and support the front of the vehicle and remove the right hand front wheel Fit the copper return pipe and union 11 and joint washer 28...

Страница 254: ...car interior through the air outlet door and will be heated as the cooling system warms up If the water return hose does not warm up in a few minutes an air lock may be present in the system If this h...

Страница 255: ...f 17H1638 3 28 Washer aluminium BHA4088 2 29 Cleat hose BHA4091 1 30 Clip 17H486 2 31 Clip water hose 301140 4 32 Sealing gasket AHH5253 2 S 10 COLD AIR VENTILATION EQUIPMENT A cold air ventilation ki...

Страница 256: ...2018 morrisgarages ch 256 Fig S 3 Components of the M G Series MGA Twin Cam fresh air ventilation kit fitted in position...

Страница 257: ...ht hand cage nut replace and tighten the screw and washer Assemble the push pull control bracket 7 to the left hand cage nut replace and tighten the screw and washer Drill two in 3 18 mm diameter hole...

Страница 258: ...ud and traffic film Polish the paintwork frequently with a good quality car polish which is free from abrasive Wash the chromium parts frequently with soap and warm water and when the dirt has been re...

Страница 259: ...bout 15 feet 4 6 m long should be threaded around the rubber channel Insert one length of cord into the channel to be fitted over the metal edge of the windshield housing and the other into the finish...

Страница 260: ...ween the channel lip and body flange using an Expandite pressure applicator gun if possible fitted with a special 3 16 in 4 5 mm bore brass tube nozzle Refit the driving mirror S 14 REMOVING AND REPLA...

Страница 261: ...crews securing the trim panel to the door Remove the door aperture scaling material Extract the two recessed headed screws securing the window channel top brackets one either side to the top of the do...

Страница 262: ...he two screws from each side of the three head liner lists and remove the head liner with lists Reassembly is a reversal of the dismantling procedure When re sticking the liner to the roof work from t...

Страница 263: ...2018 morrisgarages ch 263 LUBRICATION CHART...

Страница 264: ...NE Drain the used oil from the sump Refill to the MAX mark on the dipstick with new oil Ref A EVERY 6 000 MILES 9 600 Km 9 DISTRIBUTOR Withdraw the rotating arm and add a few drops of oil Ref D to the...

Страница 265: ...2018 morrisgarages ch 265...

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