Ceramic Ball Valves
Series E2 and E6
Installation, Maintenance andOperating Instructions
1 E2
70 en
• 9/201
1
Страница 1: ...Ceramic Ball Valves Series E2 and E6 Installation Maintenance and Operating Instructions 1 E2 70 en 9 2011 ...
Страница 2: ...on 3 1 2 Valve markings 3 1 3 Technical data 3 1 4 CE marking 3 1 5 Recycling and disposal 3 1 6 Safety precautions 4 2 TRANSPORTATION RECEPTION AND STORAGE 4 3 INSTALLATION AND USE 4 3 1 Valve insulation 6 4 MAINTENANCE 6 4 1 General 6 4 2 Changing the gland packing A construction 6 4 3 Changing the gland packing H construction 8 4 4 Changing the gasket of the gland packing 8 4 5 Changing the bea...
Страница 3: ...in manufacturer s list 10 pressure class The type designation is defined in the type code see Section 10 1 3 Technical data Face to face length IEC 534 3 2 ISA S75 04 Body pressure rating ASME Class 300 Max diff pressure temperature in control applications ASME Class 150 in shut off applications ASME Class 300 see Figure 2 For NPS 8 DN 200 the maximum differential pressure is limited to 20 bar Max...
Страница 4: ...the valve For further information please contact Metso s Automation business CAUTION Do not exceed the valve performance limitations Exceeding the limitations marked on the valve body may cause damage and lead to uncontrolled pressure release Damage or personal injury may result CAUTION Do not dismantle the valve or remove it from the pipeline if the valve is pressurized Damage or personal injury ...
Страница 5: ...ions in mm EN PN 10 16 25 40 TYPE Face to face A EN PN 10 EN PN 16 EN PN 25 EN PN 40 Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Lengt...
Страница 6: ...0 K 30 K TYPE Face to face A JIS 10 K JIS 16 K 20 K JIS 30 K Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin E2_...
Страница 7: ... joint on the ball has been shaped in such a way that the shaft only fits seat when it is in the correct position Check the direction of the bore by observing the indicator line at the top of the shaft and take the position of the keyway into account when you install the actuator 8 Lubricate the thread of the strain ring with for exam ple Molykote Then fasten the strain ring 9 When correctly faste...
Страница 8: ... ring 9 with a special tool Table 4 See also Sections 4 2 1 4 3 and 4 4 6 Pull the shaft 4 with gland bushing 10 out of the body 7 Remove the insert 6 and detach the ceramic parts bushing 3 ball 2 and bushing 3 from the body 8 Remove the gasket 25 between the insert and body 8 DN 200 only 4 6 2 Assembly 1 Apply Molykote 312R lubricant to the threads of the insert 6 2 Turn the insert into metal to ...
Страница 9: ...refully insert the actuator over the valve shaft and make sure the shaft does not press the ceramic ball use e g self locking pliers don t damage the shaft Make sure that the actuator is straight in relation to the valve Insert and tighten the fixing screws Check to see that the limiter screws of the open and closed position are properly adjusted More information concerning the actuator is availab...
Страница 10: ...ing spare parts always include the follow ing information type code sales order number serial number stamped on a valve body number of the parts list part number name of the part and quantity required This information can be found from the identification plate or documents Table 9 Malfunctions Symptom Possible fault Recommended action Valve can not be opened closed Impurities on the ball surface C...
Страница 11: ...ruction H construction Item Qty Description Spare part category 1 1 Body 2 1 Ball 3 3 2 Bushing 2 4 1 Shaft 3 5 1 Bracket 6 1 Insert 7 1 Axial bearing 3 8 1 Bearing 1 9 1 Strain ring 10 1 Gland bushing 11 1 V ring set 1 12 1 Spring A construction only 13 4 Hexagon screw 14 2 Sheet ring 1 15 1 Sheet ring A construction only 3 16 2 Gasket 1 17 1 O ring A construction only 1 19 1 Lock ring 20 1 Key 2...
Страница 12: ... face Weight lb Ø B Ø B E2 E6 1 4 02 2 50 5 12 7 13 0 79 0 31 0 59 0 67 0 98 3 16 F07 11 15 1 1 2 4 49 3 23 6 30 7 32 1 26 0 31 0 79 0 87 1 38 3 16 F07 15 24 2 4 88 3 94 6 50 7 95 1 57 0 31 0 98 1 09 1 81 1 4 F07 F10 22 31 3 6 50 5 20 8 27 10 08 2 56 0 39 1 38 1 54 2 28 3 8 F12 42 60 4 7 64 6 18 10 00 11 10 3 15 0 39 1 57 1 75 2 68 3 8 F12 F14 66 99 6 9 02 12 80 14 29 3 94 0 47 2 17 2 38 3 54 1 2 ...
Страница 13: ...ons inch NPT Weight lb Size ø D A ø B F G H I J V X E2 0 1 0 79 4 02 2 52 11 B1C 6 15 B1J 8 15 B1JA 8 15 15 75 22 05 22 05 10 24 16 54 16 54 11 42 12 36 12 36 8 66 8 46 8 46 8 39 8 43 8 43 1 42 1 69 1 69 3 54 5 31 5 31 1 4 3 8 3 8 20 48 48 E2 1H 1 1 2 1 26 4 49 3 23 15 B1C 6 20 B1J 8 20 B1JA 8 20 15 75 22 05 22 05 10 24 16 54 16 54 11 61 12 56 12 56 8 66 8 46 8 46 8 23 8 27 8 27 1 42 1 69 1 69 3 5...
Страница 14: ...G H I J V X E6 01 1 0 79 4 02 5 12 15 B1C 6 15 B1J 8 15 B1JA 8 15 15 75 22 05 22 05 10 24 16 54 16 54 12 72 13 66 13 66 8 66 8 46 8 46 8 39 8 43 8 43 1 42 1 69 1 69 3 54 5 31 5 31 1 4 3 8 3 8 24 53 53 E6 1H 1 1 2 1 26 4 49 6 30 24 B1C 6 20 B1J 8 20 B1JA 8 20 15 75 22 05 22 05 10 24 16 54 16 54 13 15 14 09 14 09 8 66 8 46 8 46 8 23 8 27 8 27 1 42 1 69 1 69 3 54 5 31 5 31 1 4 3 8 3 8 33 62 62 E6 02 ...
Страница 15: ... PRESSURE RATING C ASME Class 150 D ASME Class 300 J PN 10 K PN 16 L PN 25 M PN 40 R JIS 10K S JIS 16K T JIS 20K X ISO PN 20 Z ISO PN 50 4 CONSTRUCTION A Standard V ring gland packing H High temperature over 200 C 392 F graphite gland packing max 450 C 5 SIZE 5 ASME EN and JIS 01 1 25 mm 25 1H 1 1 2 40 mm 040 02 2 50 mm 050 03 3 80 mm 080 04 4 100 mm 100 06 6 150 mm 150 08 8 200 mm 200 6 METAL PAR...
Страница 16: ... Centre Singapore 339411 Singapore Tel 65 6511 1011 Fax 65 6250 0830 China 19 F the Exchange Beijing No 118 Jianguo Lu Yi Chaoyang Dist 100022 Beijing China Tel 86 10 6566 6600 Fax 86 10 6566 2575 Middle East Roundabout 8 Unit AB 07 P O Box 17175 Jebel Ali Freezone Dubai United Arab Emirates Tel 971 4 883 6974 Fax 971 4 883 6836 www metso com valves South America Av Independéncia 2500 Iporanga 180...
