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 USER MANUAL 

SOLDERABILITY TESTER 

 

 

METRONELEC

 

     V2.0  

–

  10/2021 

 

6 Avenue Eiffel - 78420 Carrières-sur-Seine

 

 

 

Tél : 01 30 15 20 00 

 

 

Web :

 

http://www.metronelec.com| Mail : [email protected]

 

Page 

80

 sur 

83

 

 

 

1.

 

Plug the power cord into rear panel plug (as below) and into a 230 V 50 hz socket (or 
110 V in option) 

2.

 

Install a receptacle in place. They are located in the right side of the cabinet, push on 
it to open. They are secured with a locating on the left, you can unlock with a 4 mm 
allen key. 

3.

 

Switch on the power supply in front and rear of the unit. 

4.

 

Put the melting pot into its housing with its ring, release the thermocouple if you are 
using the bath. 

5.

 

Connect the serial cord to the rear plug and to the PC COM1 or COM 2 plug 

6.

 

Check the level of the machine. 

7.

 

Set apparatus « Power on » and check the thermocouple is fully dipped into the 
solder bath as son as the solder alloy is molten. 

8.

 

The temperature display indicates the temperature sensed by the thermocouple, and 
the temperature set. 

The apparatus is ready for operation. 

Hardware requirements 

Pentium2 with Windows 2000 mini 

VGA Screen mini 

Serial port 

256 Mb RAM memory 

Содержание MENISCO ST88 NEO

Страница 1: ...pillary wetting forces nM and wetting meniscus angle degrees The results directly correspond to the solder wettability of the specimen The Metronelec solderability systems advance the state of the art...

Страница 2: ...uations 6 Balance measurement 7 Wetting force 8 Wetting angle 8 Wetting force divided by perimeter 9 Solderability 9 Soldering 9 Solderability testing 10 Ageing 10 Why 10 Who 10 Dip look test method 1...

Страница 3: ...ability of component pcb 26 Components model choice 26 Specific components 27 Coupons 27 Video recording 27 Video capture 28 Image capture 28 Capture parameters 28 Video Format 28 Play video 29 Video...

Страница 4: ...D SUBSTRATE SINGLE SIDE 50 TYPE 6 PLATED SUBSTRATE DOUBLE SIDE 51 TYPE 7 CHIPS CAPACITOR 52 TYPE 8 CHIPS RESISTOR 53 TYPE 9 PARTICULAR LC04 04 CASE 54 TYPE 10 SOT 23 55 TYPE 11 SOT 143 56 TYPE 12 FLAT...

Страница 5: ...om Page 5 sur 83 Component types for globule 75 TYPE 1 RECTANGULAR SAMPLE 76 TYPE 2 CYLINDRIC SAMPLE 77 TYPE 3 COMPLEX SHAPE SAMPLE 78 Servicing 79 Unpacking 79 Installation 79 Work station environmen...

Страница 6: ...bility quality We distinguish the three following phases The solid phase component or coupon The liquid phase molten alloy The vapor phase atmospheric air in most cases Surface tensions The molecular...

Страница 7: ...wetting angle 8 is conceivable only for alloys in the liquid state Balance measurement As we dip the sample in molten alloy we create an Archimedean push and a wetting force then the sensor built in...

Страница 8: ...fic volume of the molten alloy g mm3 v immersed sample volume mm g gravitational field 9 81 m s2 The other parameters are data fixed in accordance with the testing conditions If the value of the surfa...

Страница 9: ...g is the assembly of metallic surfaces with the help of a metal or an alloy in the liquid state The liquidus temperature is below these of the metals to joint by wetting These surfaces are not reflowe...

Страница 10: ...redict the wettability versus time to warrant the quality for months The ageing of fusible coating creates intermetallic growth organic deposits have also a limited shelf life ageing in general is not...

Страница 11: ...is well known worldwide by all standards and companies involved in electronic Solder bath method is preferred for conventional components soldered on wave application repeated tests no need to align...

Страница 12: ...limitation for lead free alloys No prematured ageing of the pot with any lead free alloy Don t forget to input the right temperature and density to stay in the validity domain of the formulas Fluxes T...

Страница 13: ...enables the following table to be drawn up Note if a sample in ten does not fall in the category chosen one should measure five new samples which must all be satisfactory NF 89400 P This standard defi...

Страница 14: ...nent Immersion time 5 to 10 s Pre heat no Pass Fail criteria s Buoyancy crossing time Time to obtain 2 3 of the maximum force less than 1 0 s Minimum of force to reach at 2 and 5 s IPC ANSI J STD 002...

Страница 15: ...ON Start up Connection Introduction The Menisco icon should be on the desktop or you can find it by Start Menis or Menisco On first installation you will have a direct icon to do it it is interesting...

Страница 16: ...sur Seine T l 01 30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 16 sur 83 Then launch the software by right clicking on the Menis exe and selecting Launch under administrato...

Страница 17: ...r Operator only the Engineer has a full access to the software the Operator has a limited access The first password is secret you can change it only is Engineer mode the password is used only for the...

Страница 18: ...EASURING FLUX EFFICIENCY Select this line in order to measure flux efficiency using sample of polluted copper with determined grades see section Video Recording MEASURING WITH SOLDER PASTE Select this...

Страница 19: ...lick on the white page icon then you obtain the following window Select a directory or make a directory on your hard disk or on a accessible network drive Give a new name and confirm by enter or Save...

Страница 20: ...6 Avenue Eiffel 78420 Carri res sur Seine T l 01 30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 20 sur 83 Parameters Before to start test check the parameters definition by...

Страница 21: ...front side to free it lift up gently until you can move it outside the machine Put the new receptacle by the same way be careful to avoid any chock with the height gauge The globule receptacle has th...

Страница 22: ...rri res sur Seine T l 01 30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 22 sur 83 Then the following window should appear If you still have the problem of starting MC try to...

Страница 23: ...pe selected see the technical data 2 2 3 5 FLUX Type the name of the flux or select it in the list by clicking on the lift button The surface tension Gamma LV of the flux is linked to the flux selecti...

Страница 24: ...s fail criteria to use following the shape type of component Click on the button to have the list of type to select as below ALLOY Type the name of the alloy or select it in the list by clicking on th...

Страница 25: ...ut here the duration of the pre heating in second 0 to 90 The pre heating is done few millimeters above the bath level Nota if you select Time 0 the solderability measurement is made without Pre heat...

Страница 26: ...the mouse on the arrows to change the value SURFACE TENSION GammaLV Input the GammaLV in mN m or use the mouse on the arrows to change the value 1 to 1000 LIBRARIES It is possible to save all paramet...

Страница 27: ...e user s specification The dipping orientation is normally 90 as we weight in that direction but some component lead are parallel to the board or complex J leads so in this case we use a compromise be...

Страница 28: ...ssing F11 Image capture Operator can prefer to make only a picture by choosing the video menu image capture or by clicking on the icon Capture parameters Operator can choose to capture automatically a...

Страница 29: ...by clicking on the icon Can be grey if there is no video in memory Video source Cam setting can be changed in contrast saturation Gamma white balance etc the default setting button come back to factor...

Страница 30: ...The result is expressed in mN m giving the max value for the current curve surf tens max and the max value of all values Surf Tens max max Measuring fluxes alloys efficiency The parameters definition...

Страница 31: ...30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 31 sur 83 Dip look test You can choose this option at the start of the software in that case there is no measurement of force...

Страница 32: ...Seine T l 01 30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 32 sur 83 The immersion speed is defined only in inches here is the corresponding values in mm Immersion speed mm...

Страница 33: ...Scraping of the bath surface if the bath is used and scrapping selected or not in the main menu 3 Module goes up 4 The height gauge goes down until it detects the module bath or globule 5 The height g...

Страница 34: ...cle goes up until the desired immersion depth 12 Measurement 13 Receptacle inert chamber come back to home position 14 Remove the tool holder and the component from the sensor 15 Clean the tool holder...

Страница 35: ...It is possible to apply different standards for that click on the right button in the graph area or go to the Standard Menu and select the standard wanted Standard are presented in section Standards...

Страница 36: ...n Print Delete Average Merge Select the measurement with the mouse left button and click with the right button to display the window here above Valid Invalid Only valid curve will be displayed but inv...

Страница 37: ...37 sur 83 Merge Display selected curves in one single graph for comparison Options Configuration Click on the Configuration Menu to access the configuration window where it is possible to modify the...

Страница 38: ...rt where the machine is connected if an unvalid port is selected you will obtain an error message when you ask for a measure Step ms Step between two measurements you can choose 10 25 or 125 ms this w...

Страница 39: ...tion windows where we choose between GammaLV flux efficiency component solderability etc Crossing time Crossing time is the time when the curve cut the buoyancy level Ta or the X axis level Tb Both ar...

Страница 40: ...zero line often fixed to 1 0 s TF1 s F1 mN You can define a pass fail limit point with a minimum level F1 expressed in mN could be negative for partial wetting ex pcb at a certain time TF1 s The curve...

Страница 41: ...a value of 0 as we have often a dewetting of few percent if not the test will be failed Comment space for operator to describe the conditions of test batch number etc Example of dewetting curve Fmax F...

Страница 42: ...l of force divided by the perimeter common vaules are 0 25 0 27 Display buoyancy line display the buoyancy line on graph Buoyancy line calculate the time to buoyancy line and put a purple vertical lin...

Страница 43: ...n the new one and confirm If you want to remove the password just enter an empty chain no character The first password is secret Printing the measurement If the printer is color printer select Print o...

Страница 44: ...rinting result in table This is in order to compare more easily the measurements Curves and Values made by METRONELEC and other brands Open one measurement file and select several curve Click on Merge...

Страница 45: ...ate double side N 06 07 chips capacitor N 07 08 chips resistor N 08 09 particular LC04 04 case N 09 10 SOT 23 N 10 11 SOT 143 N 11 12 flat pack MQFP100 PQFP SO N 12 13 SOT 89 N 13 14 DPACK package N 1...

Страница 46: ...in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabil...

Страница 47: ...holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilised force be...

Страница 48: ...APPLICATION FIELD DIL package TOOL ref C05 DIMENSIONS in mm Take care to clean also sensor tip PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilised force before end of measuremen...

Страница 49: ...MENSIONS in mm TOOL ref C05 D19 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select b...

Страница 50: ...y few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilised force before end of me...

Страница 51: ...y few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilised force before end of me...

Страница 52: ...mm TOOL ref D10 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15...

Страница 53: ...TOOL ref D10 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20...

Страница 54: ...ly few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilized force before end of m...

Страница 55: ...ef D10 D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 sec...

Страница 56: ...der let only few mm of component termination for a conventional component solder wave or less for a SMD component Carefully check a perfect cleaning of the tool Take care to clean also sensor tip PARA...

Страница 57: ...inimum IEC STD Remove leads if necessary TOOL ref D19 D10 D23 FLAT PAK ET MQFP 100 SO PQFP Put the sample in the tool holder let only few mm of component termination for a conventional component solde...

Страница 58: ...f D 10 D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 sec...

Страница 59: ...L ref D10 D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20...

Страница 60: ...mm TOOL ref D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15...

Страница 61: ...oothpick is perfect to remove cutting it of the package and to measure with the tool D10 select Type n 1 Rectangular sample immersion depth 1 mm TOOL ref D30 universal Put the sample in the tool holde...

Страница 62: ...ol holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETRES TIME Select 20 seconds to obtain the stabilized force before end of m...

Страница 63: ...tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilized fo...

Страница 64: ...e perimeter 40 sample perimeter DIMENSIONS in mm TOOL ref D19 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD comp...

Страница 65: ...the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain...

Страница 66: ...the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain...

Страница 67: ...re are metal plated on the ceramic TOOL ref D10 D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARA...

Страница 68: ...s There are metal plated on the ceramic TOOL ref D10 D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component...

Страница 69: ...The connections are not leads There are metal plated on the ceramic TOOL ref D10 D23 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wav...

Страница 70: ...ERABILITY TESTER METRONELEC V2 0 10 2021 6 Avenue Eiffel 78420 Carri res sur Seine T l 01 30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 70 sur 83 TYPE 25 SOLDER PASTE Measur...

Страница 71: ...OOL ref D30 Put the sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 se...

Страница 72: ...ile The measurement must be made in two times First stripe side Secondly whole side The results displayed are concerning only the whole solderability TOOL ref D19 Put the sample in the tool holder let...

Страница 73: ...SAMPLE PBRC AVX 4M APPLICATION FIELD SAMPLE PBRC AVX 4M TOOL ref D10 with GAUGE FOR POSITIONING THE COMPONENT PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilised force before en...

Страница 74: ...e sample in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain th...

Страница 75: ...ue Eiffel 78420 Carri res sur Seine T l 01 30 15 20 00 Web http www metronelec com Mail contact metronelec com Page 75 sur 83 COMPONENT TYPES FOR GLOBULE Type Sample TECHNICAL DATA 01 rectangular samp...

Страница 76: ...in the tool holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabil...

Страница 77: ...holder let only few mm of component termination for a conventional component solder wave or less for a SMD component PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilized force be...

Страница 78: ...n mm TOOL ref All For complex component the system requires the immersed volume Take care to clean also sensor tip PARAMETERS TIME Select between 5 10 15 20 seconds to obtain the stabilised force befo...

Страница 79: ...stallation The startup is done under the METRONELEC s responsibility or one of the authorized agent s Work station environment To avoid the disturbing of the signal during the measurement the apparatu...

Страница 80: ...a 4 mm allen key 3 Switch on the power supply in front and rear of the unit 4 Put the melting pot into its housing with its ring release the thermocouple if you are using the bath 5 Connect the seria...

Страница 81: ...orary directory and uncompress the zip file to obtain the software for the MENISCO ST88 NEO Daily Maintenance Solder bath Check the thermocouple is well dipped in the bath Even if the bath is automati...

Страница 82: ...essed in mN is the balance between the wetting force and the buoyancy force hence a result sign depending on the value of these forces So no panic is the result is negative this is fully possible if t...

Страница 83: ...on depth to define the buoyancy volume and the perimeter is not fully wettable so the perimeter p used for the wetting force calculation will be just one width without thickness no wetting on edges Do...

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