Chain
Chain and Sprocket
Inspection
Inspect the drive chain for wear, rust,
bound links, proper lubrication and proper
tension.
If the drive chain has a problem correct or
replace. Contact a service center for chain
replacement.
A worn drive chain could also mean the
sprockets may be worn.
Look for the following on the sprockets (1):
Worn teeth
broken or damaged teeth
Loose sprocket mounting nuts.
If the sprocket shows signs of wear, con-
tact a service center for replacement.
Chain tension
Check the tension of the chain , The chain
(1) tension should be
1/2 - 3/4 in. (15-20mm)
Chain tension (slack)
adjustment
1. Loosen bolt (2) on the chain tensioner
(3).
2. Adjust chain tension by turning the
tensioner nut (4). Turning nut clockwise
will tighten chain.
3. Once the chain is at the correct tension
re-tighten bolt (2).
4. Re-check chain tension.
5. If chain tensioner no longer will tighten
chain, loosen bolts (5) on bottom of
engine mount plate and slide engine
foreward.
6. Once the chain is at the correct tension
re-tighten bolts (5).
1
Lubricating the chain before each ride will
help to ensure maximum life of the chain
and sprockets.
Instructions for cleaning and
chain lubrication:
1. Clean chain with water and allow to dry.
2. Lubricate chain with chain lube.
Chain lubrication
MAINTENANCE
23
1/2 - 3/4 in.
(15-20mm)
1
2
3
4
5
