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MERELLO 1139, Инструкция по использованию, установке и обслуживанию, Страница: 1 / 27

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MATTRESSES WRAPPING MACHINE ME 104 

 

INSTALLATION, USER AND MANTENIANCE MANUAL  

 

Содержание 1139

Страница 1: ...MATTRESSES WRAPPING MACHINE ME 104 INSTALLATION USER AND MANTENIANCE MANUAL ...

Страница 2: ...hat the product mattresses wrapper machine ME 104 s n 1139 Has been developed in accordance with the European Directive 98 37 CE 22nd June 1 998 and shows compliance with the Normative EN414 EN292 EN1050 EN945 EN418 and EN1088 when used as directed by the appropriate documentation Signed Miguel Merello Arvilla industrial engineer Madrid August 2 007 ...

Страница 3: ...rolls of film For sincronice with in feed lines Y15 output is ON when the machine is ready Module nº2 middle sealing receive the enfold mattress from the previous module seals all along and separates the bag from the rolls cutting it by blade Module nº3 lateral sealing receive the wrapped mattress from the previous module seals both sides cut the waste of film by blade and give the mattress away C...

Страница 4: ...o box 3 following scheme attached 5 install the waste ramps if they are dismounted EXTRA LONG model 6 install the sealing bars if they are dismounted EXTRA LONG model 7 move the module nº3 to its final position besides nº2 Put it to level and align both 8 install the fix and the movable ascending ramps 9 install the lateral guards 10 install and plug the EMERGENCY WIRE 11 connect cables C2 and C3 ...

Страница 5: ...see the figure attached The film surface tension depends on the adjustment of the passing trough lever This adjustment is the same for every kind of mattress and must be carried out with the lightest to be wrapped In order to give more tension to the final bag you can operate over the extra advance time on the keyboard see chapter nº 5 When change a roll it is necessary to make a seal along the up...

Страница 6: ...INSTRUCTION MANUAL ME 104 6 ME 104 PLASTIC FILM INSTALLATION ...

Страница 7: ...ress is annulated for the mattress being in feed WITH OUT WHEELS M1 select whether or not the wheels on the 1st module are going to work The wheels are intended to catch the mattress against the conveyor for assure the advance trough the machine WITH OUT WHEELS M2 idem for second module BEFORE LATER ACT WHEELS M2 select when the wheels on the second module must be deactivated BEFORE the welding ba...

Страница 8: ... STOP After close it the machine remain stopped until START STOP button is pressed Then the cycle will resume to the previous point The meanings of the lights are Green light the machine will accept a new mattress to wrap Yellow light blinking the machine is working at any point Yellow light steady the machine has been stopped by the green button in the middle of a cycle Red light blinking emergen...

Страница 9: ...ce free and under normal situations last a lot When the blade results damaged it s necessary to exchange for a new one For replace the blade dismount the cover untaught and pull carefully the old one and insert the new one The Teflon covers last between 30 000 and 100 000 processes depending on the gross of the film and the heat conditions When they are half used up silicone sprayed could help to ...

Страница 10: ...nding problems Note that the stretch is a combination of the position of the lever the relative speed of the film respect to the advance of the mattress adjustable by inverter and the relative speed of the film respect to the bar when moves down For initial adjustment keep the speed of the rolls as similar as posible to the advance of mattress watch the lever angle to stabilizate and adjust the sp...

Страница 11: ...top even after it s been released Door opened even after it s been closed Inicializing while moving the machine to the initial position Ready the machine will accept a new mattress Working there is a mattress in feed Stopped the START STOP button was pressed and the machine is waiting Error on D3 D4 the length detectors D3 or D4 on M1 when included have been activated with no cycle They could be b...

Страница 12: ...N LAT SEAL when activated the seals on the 3rd module lateral seals are made on each bag When deactivated the mattress leaves the machine directly from the first seal ALTERNATE BUTTON PRESS M1 when activated the wheels on the 1st module in feed conveyor descend to increase the pressure of the mattress against the belt avoiding it to slip ALTERNATE BUTTON PRESS M2 when activated the wheels on the 2...

Страница 13: ... ADJUSTMENT time in cents of seconds that is subtract from the measure in Module nº1 to adjust the aperture of the bars in Module nº3 This adjustment can also be achieved by approaching or separating the inductive detectors of this parts A positive value will provoke a bigger separation in module nº3 Aprox 0 ADVANCE PRESS M3 when equipped advance of the press in Module nº3 over the mattress to app...

Страница 14: ...g which the conveyor in Module nº3 is running after welding to allow mattress leave the machine A value higher than necessary will delay the entrance of the next unit Aprox 30 60 MINIMUM LENGTH maximum advance of the measuring bar in module nº1 to avoid it to shock against the conveyor The mattress will be wrapped even if is littler than this Aprox 250 SIZE M2 value relative to the length of the s...

Страница 15: ...number that when exceeds provokes the machine to make two seals instead of one The second value show the wide of the present mattress and helps to calculate the first ADVANCE1 2M shows the time in cents of second that the mattress will advance for make the first seal if the mattress is 2m previous point Then the mattress will advance up to the normal position to make the second seal TOTAL PRODUCTI...

Страница 16: ...e blade will back to its position Aprox 20 30 TIME CUTTER S the first value is the time in tenth of seconds that the lateral cutter will wait to activate aprox 5 The second the time during which the blade travel trough the film in the side bars to separate the rest of film After this time the blade will back to its position Aprox 20 30 COMPENSATION graphically shows the quantity to be subtracted f...

Страница 17: ...INSTRUCTION MANUAL ME 104 17 Give access to every output on the PLC for monitoring and modify some of them need to put the PLC in STOP mode to be accepted Useful for maintenance actions ...

Страница 18: ...ive of a new mattress and put the conveyor to move so therefore no objects must be put on it to avoid obstructs and accidents The cuts are made by blade which could cause injuries in hands and arms The operation of exchange must be realized protected with gloves The seals are achieved by heating The wrong use of the bars can cause burn on hands or arms The machine is intended for wrapping mattress...

Страница 19: ...ilm tensor Ø20 with inductive 1 22 RUL 8 Roller for film Ø108 x 3050 1 23 FC2 1 Photocell barrier receiver XUM 5APANL2 1 24 CIL1 1 Cylinder Univer ISO 32 160 D M 2 1 PP2d 2 Polycarbonate door smoked 765x880x8 2 2 CIL4 2 Cylinder Univer ISO 40 320 D M 2 4 CP21 1 Guards sealing bar blade side 2 7 CP22 1 Guards sealing bar connections side 2 8 CIL3 2 Cylinder Univer ISO 63 400 D M 2 9 CIL6 2 Cylinder...

Страница 20: ...5 w bearing LGH15 3 8 9 PP3 4 Polycarbonate door smoked 910x880x8 3 10 PM3Z14 4 Rotative gear M3 Z 14 3 11 CP3 2 Guards sealing bar lateral side 3 12 CIL11 4 Cylinder Univer ISO 40 400 D M 3 13 CIL7 4 Cylinder Univer ISO 40 320 D M 3 14 UCPA206 4 Bearing bridge type UCPA 206 3 15 M6 1 Motoreducer Bonfiglioli VF44 P1 20 P71 B14 B3 0 37KW i 20 3 16 S5 1 Switch detector with Ø45 wheel ...

Страница 21: ......

Страница 22: ...INSTRUCTION MANUAL ME 104 22 ...

Страница 23: ...INSTRUCTION MANUAL ME 104 23 ...

Страница 24: ... v1 v7 frequency inverter Mitsubishi FRA520S 0 4 KW 7 m1 m7 Motor reducer tri phase 380V 220V 0 37KW i 20 7 FC0 FC2 Photocell auto reflex 5m multi tension 2 FC1 Photocell barrier 5m multi tension 1 S3 Inductive detector PNP UNIVER 10 30VDC 1 S5 Microswitch with wheel 1 D3 D4 Inductive detector PNP 10 30VDCwith inox plate 2 S1 2 4 6 7 Inductive detector PNP 10 30VDC 5 ev20 32 Electrovavle pneumatiq...

Страница 25: ... RET X10 LOWER ROLL LEVER X11 DOOR M1d X20 DOOR M2 X21 CENTRAL BAR DOWN X22 SIDE BAR RETURN X23 PRESS M3 DETECTOR X24 PRESS M3 COUNTER L6 EMERGENCY CABLE L7 EMERGENCY CABLE X15 UPPER ROLL LEVER X17 EMERGENCY STOP C 1d 0V 24V 0V 24V C3 0V 24V FC0 FC1 S1 S2 P1i C1i C 32 1 2 3 4 PT2 S4 EM2 S3 S6 S5 1 2 3 4 5 6 7 8 9 P1d FC2 D3 D4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 S7 EM1 ...

Страница 26: ...Y5 LOWER ROLL RETRO Y6 UPPER ROLL ADV Y5 UPPER ROLL RETRO Y7 CONVEYOR 3 ADV Y10 CONVEYOR 3 FAST Y11 CONVEYOR 2 ADV Y13 CONVEYOR 1 2 FAST COM5 Y15 GREEN LIGHT Y16 YELLO LIGHT Y17 RED LIGH X16 START STOP INPUT X26 CUT C INPUT X27 SEAL C INPUT STF PC RH V 1 STF V 2 STR V 3 STF STR STF V 4 STR STF V 5 STR STF V 6 RH STF V 7 RH 0V 24V 4 5 6 7 8 9 C2 1 2 3 C2 4 5 6 C23 1 2 3 C23 L 24V ...

Страница 27: ...N CENTER Y24 WHEELS M2 Y25 CUTTER CENTRE Y26 RAMPS UP Y27 DOWN SIDES Y30 CUTTER SIDES Y31 DOWN PRESS Y32 BLOQUATE PRESS Y33 BLOQWER M3 Y36 APPLY POWER C Y37 APPLY POWER L C3 0V ev3 ev0 ev1 ev4 ev5 ev10 ev11 1 8 9 10 C32 C1d 0V L ev6 ev2 C2 C1 ev7 ev12 ev13 ev S 1 10 11 12 13 14 15 16 17 18 19 1 5 6 7 8 9 ...

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