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1

D

OUTBOARD MOTOR INSTALLATION

90-888465   JUNE 2002

Page 1D-1

IMPORTANT INFORMATION

Section 1D - Outboard Motor Installation

Table of Contents

Electric Fuel Pump

1D-1

. . . . . . . . . . . . . . . . . . . . . . 

Boat Horsepower Capacity

1D-1

. . . . . . . . . . . . . . . 

Start in Gear Protection

1D-2

. . . . . . . . . . . . . . . . . . 

Warning Horn Requirement

1D-2

. . . . . . . . . . . . . . . 

Selecting Accessories For The Outboard

1D-2

. . . 

Dual Engine Center Line Dimension

1D-2

. . . . . . . 

Lifting Outboard

1D-3

. . . . . . . . . . . . . . . . . . . . . . . . . 

Steering Cable

1D-3

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Steering Cable Seal

1D-4

. . . . . . . . . . . . . . . . . . . . . 

Steering Link Rod

1D-5

. . . . . . . . . . . . . . . . . . . . . . . 

Installing Outboard

1D-6

. . . . . . . . . . . . . . . . . . . . . . 

Front Cable Clamp Assembly

1D-7

. . . . . . . . . . . . . 

Remote Wiring Harness

1D-8

. . . . . . . . . . . . . . . . . . 

Battery Cable Connections to the Engine

1D-9

. . . 

Battery Cable Connections to the Battery

1D-10

. . . 

Fuel Hose Connection

1D-11

. . . . . . . . . . . . . . . . . . . 

Shift Cable Installation

1D-12

. . . . . . . . . . . . . . . . . . . 

Throttle Cable Installation

1D-14

. . . . . . . . . . . . . . . . 

Propeller Installation

1D-15

. . . . . . . . . . . . . . . . . . . . . 

Trim Tab Adjustment

1D-16

. . . . . . . . . . . . . . . . . . . . . 

Electric Fuel Pump

If an electric fuel pump is used, the fuel pressure must not exceed 4 psig at the engine.
If necessary, install a pressure regulator to regulate the pressure.

Boat Horsepower Capacity

MAXIMUM HORSEPOWER    XXX

MAXIMUM PERSON 
   CAPACITY (POUNDS)         XXX

MAXIMUM WEIGHT
   CAPACITY

      XXX

U.S. COAST GUARD CAPACITY

Do not overpower or overload the boat. Most boats will carry a required capacity plate indi-
cating the maximum acceptable power and load as determined by the manufacturer follow-
ing certain federal guidelines. If in doubt, contact your dealer or the boat manufacturer.

WARNING

Using an outboard that exceeds the maximum horsepower limit of a boat can: 1.
cause loss of boat control 2. place too much weight at the transom, altering the de-
signed flotation characteristics of the boat or 3. cause the boat to break apart, par-
ticularly around the transom area. Overpowering a boat can result in serious injury,
death, or boat damage.

Содержание Four Stroke

Страница 1: ...ment 1D 16 Electric Fuel Pump If an electric fuel pump is used the fuel pressure must not exceed 4 psig at the engine If necessary install a pressure regulator to regulate the pressure Boat Horsepower...

Страница 2: ...irement IMPORTANT Warning Horn Requirement The remote control or key switch assem bly must be wired with a warning horn This warning horn is used with the engine warning system Selecting Accessories F...

Страница 3: ...ION 90 888465 JUNE 2002 Page 1D 3 Lifting Outboard Use 3 point strap 91 883705T a a 3 point lift strap 91 883705T Steering Cable STARBOARD SIDE ROUTED CABLE 1 Lubricate entire cable end a a 2 4 C Mari...

Страница 4: ...MAINTENANCE Page 1D 4 90 888465 JUNE 2002 2 Insert steering cable into tilt tube 3 Torque nut to 47 5 Nm 35 lb ft Steering Cable Seal Install O ring seal and cap b a a O ring Seal b Cap...

Страница 5: ...ing Link Rod IMPORTANT The steering link rod that connects the steering cable to the engine must be fastened using special washer head bolt a Part Number 10 856680 and self locking nylon insert locknu...

Страница 6: ...boat transom 2 Mark and drill four 17 32 in 13 5mm mounting holes 3 Install the outboard so that the anti ventilation plate is in line with the bottom of the boat a a Anti Ventilation Plate 4 Fasten...

Страница 7: ...point to relieve stress 1 Bundle the fuel line battery cables and wiring together and wrap with the piece of foam provided as shown Secure the wiring battery cables fuel line and foam together with st...

Страница 8: ...lamp b Cowl Bracket c Rigging Tube d Collar e Hose Clamp Remote Wiring Harness Route wiring harness through the front cable clamp Connect wiring Push the retainer over the ends of the connectors This...

Страница 9: ...y cables to the termi nals on the engine as shown NOTE Bolts for fastening the battery cables terminals are located in the same packaging kit that contains the front cable clamp a c b d a Battery Cabl...

Страница 10: ...D a b c a Red Sleeve Positive b Black Sleeve Negative c Starting Battery DUAL OUTBOARDS Connect a common ground cable wire size same as engine battery cables between nega tive terminals on starting ba...

Страница 11: ...uld be installed in accordance with industry and federal safety standards which include recommendations applicable to grounding anti siphon protection ventilation etc FUEL HOSE SIZE Minimum fuel line...

Страница 12: ...s provided with the remote control NOTE Install the shift cable to the engine first The shift cable is the first cable to move when the remote control handle is moved out of neutral N 1 Position remot...

Страница 13: ...d in gear If not adjust the barrel closer to the cable end b Shift remote control into neutral The propeller shaft should turn freely without drag If not adjust the barrel away from the cable end Repe...

Страница 14: ...ote control into neutral N 2 Install throttle cable to the throttle arm with hairpin cotter 3 Adjust the cable barrel until the alignment mark on the cam lines up with center of the roller 4 Place cab...

Страница 15: ...g struck by a rotating propeller always shift outboard to neutral position and remove spark plug leads when you are servicing the propeller Flo Torq I Drive Hub Propellers b a c d e f g a Forward Thru...

Страница 16: ...just trim tab as follows 1 If boat tends to pull to the right move the rear edge of the trim tab to the right 2 If boat tends to pull to the left move the rear edge of the trim tab to the left NOTE Tr...

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