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90-899782001   APRIL  2008 

 © 2008 Mercury Marine 

 Page  1 / 23

4000 MPC GEN 2 PISTOL GRIP REMOTE

CONTROL INSTALLATION/OPERATION

INSTRUCTIONS

IMPORTANT:   This document guides our dealers, boatbuilders, and company service

personnel in the proper installation or service of our products. If you have not been trained

in the recommended servicing or installation procedures for these or similar Mercury

Marine  products,  have  the  work  performed  by  an  authorized  Mercury  Marine  dealer

technician.  Improper  installation  or  servicing  of  the  Mercury  product  could  result  in

damage to the product or personal injury to those installing or operating the product.

NOTE:   

After completing installation, place these instructions with the product for

the owner's future use.

Pistol Grip Remote Control with Finger Tip Neutral Lock Release

24953

Notice to Installer/Owner

Safety Alerts and Notices

Throughout  this  publication,  "Warnings"  and  "Cautions,"  accompanied  by  the

international  HAZARD  symbol    

!

    ,  are  used  to  alert  the  technician  to  special

instructions  concerning  a  particular  service  or  operation  that  may  be  hazardous  if

performed incorrectly or carelessly. Observe these safety alerts carefully.
These safety alerts alone cannot eliminate the hazards they signal. Strict compliance to

these special instructions when performing the service, and common sense operation are

major accident prevention measures.

Содержание 4000 MPC GEN II

Страница 1: ...injury to those installing or operating the product NOTE After completing installation place these instructions with the product for the owner s future use Pistol Grip Remote Control with Finger Tip N...

Страница 2: ...2 3 4 1 Neutral lock button 2 Throttle only button 3 Power trim switch 4 Lanyard stop switch 1 Neutral lock button Prevents unintentional shifting into gear To shift into gear press and hold the neut...

Страница 3: ...of boats such as low sided inflatables bass boats high performance boats and light sensitive handling fishing boats operated by a hand tiller Falling overboard and accidental ejections are also likely...

Страница 4: ...echanism while the engine is not operating can result in product damage If you must shift gears with the engine off manually rotate the propeller shaft in the appropriate direction 6 Control handle fr...

Страница 5: ...on the locations shown in the following graphic 17431 95 95 95 b c a 95 a Remote control end b Engine end c Adjusting barrel Tube Ref No Description Where Used Part No 95 2 4 C with Teflon Shift cable...

Страница 6: ...d area 41 27 mm 1 625 in 136 52 mm 5 375 in 76 5 mm 3 00 in 25 4 mm 1 00 in 217 50 mm 8 56 in 40 6 mm 1 60 in 142 2 mm 5 60 in b a c c 25027 8 62 in R 218 9 mm 2 00 in 50 8 mm 18 00 in 457 mm 5 81 in...

Страница 7: ...idged platform preferably constructed with one of the following aluminum fiberglass or plywood reinforced with fiberglass One layer of vinyl between the bezel and ridged mounting platform is acceptabl...

Страница 8: ...platform cutout to prevent chafing of the harnesses 17436 a b c a Mounting surface b Maximum mounting platform thickness 2 54 cm 1 in c Template BEZEL INSTALLATION Install and secure the bezel to moun...

Страница 9: ...ce outboards and L Drive except 9 9 and 15 4 2 Mariner and Mercury outboards standard rotation models All models through 225 hp with pull throttle includes 1994 1 2 20 25 4 2 Mariner and Mercury outbo...

Страница 10: ...be installed in the remote control so the cable end will move in the direction of X when the shift handle is placed in the forward position 3 Mercury MerCruiser models counter rotation The control cab...

Страница 11: ...ontrol cables in the appropriate arm in the remote control module Use the appropriate spacers for the cable installation 3 Tighten the cable fastener screws to the specified torque 17555 7 b d a c d c...

Страница 12: ...ol Grip Remote Control with Finger Tip Lock Release Installation NOTE The control handle friction is preset at the factory To increase or decrease the control handle friction the adjustment must be ma...

Страница 13: ...opening b Trim switch c Trim leads d Bezel cover IMPORTANT Ensure the trim switch leads are not pinched when mounting remote control module to the bezel The trim switch leads must be free to move with...

Страница 14: ...ectors 24970 b a c a Lanyard stop switch leads b Neutral start safety switch leads c Trim switch connection 5 Install the bushing into the module assembly Apply a small amount of 2 4 C with Teflon to...

Страница 15: ...ning bolt NOTE A new control handle retaining bolt has threadlocking compound on the threads A control handle retaining bolt that was installed and removed must have Loctite 271 Threadlocker applied t...

Страница 16: ...27732 a b c 27733 Incorrect trim switch wire routing Correct trim switch wire routing a Control handle b Bezel c Trim switch wires 9 Secure the control handle with the retaining bolt Tighten the cont...

Страница 17: ...trol handle retaining bolt 17 150 10 Install the throttle only button Push the throttle only button in completely 24974 a b a Handle assembly b Throttle only button IMPORTANT The trim harness must be...

Страница 18: ...ds IMPORTANT Do not use anchors clamps cable ties or secure any harnesses or other items within 45 7 cm 18 in of the control cables exiting the remote control module assembly a b 25589 a Lanyard stop...

Страница 19: ...omponent Protect the control handle paint from damage when removing the throttle only button a a b 24975 a Throttle only button b Bezel Wire Color Code Abbreviations Wire Color Abbreviations BLK Black...

Страница 20: ...llet or eyelet connectors c Ignition key switch d Engine harness connector e Power trim connector f Lanyard stop leads g 3 pin plastic connector Mercury MerCruiser All Single Engine Gasoline Models 12...

Страница 21: ...A B BLK YEL 1 BLK 8 TAN WHT 6 WHT GRN 5 BLU TAN 2 TAN BLK 3 BRN 4 B YEL RED 7 GRY 2 BRN WHT 10 TAN 3 TAN BLU 4 PUR 5 RED PUR 6 A 24978 a b c d e f g h i j LT BLU 8 BLK 1 BLK 7 a Ignition key switch b...

Страница 22: ...or eyelet connectors j Lanyard stop leads GEN 2 Series Panel Mount Remote Control Bezel Template IMPORTANT Due to printing variables the image may have changed from the actual size Check this template...

Страница 23: ...e all registered trademarks of Brunswick Corporation Mercury Product Protection logo is a registered service mark of Brunswick Corporation W6250 Pioneer Road Fond du Lac WI 54936 1939 90 899782001 APR...

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