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Timing Belt 

 

 

Removal 

All Vehicles 

1.

 CAUTION: The maximum amount by which the engine management system will adjust the camshaft timing (VCT control unit) is limited to two degrees. As a result 

of this an extremely high degree of accuracy is required for any work which affects the valve timing. 

NOTE: The locations of engine mountings and engine support insulators are described looking from the transaxle to the engine. 

NOTE: Operation steps which only apply to certain model variants and therefore do not apply to all vehicles are clearly marked. 

Disconnect the battery ground cable. 

2.

Raise and support the vehicle. For additional information, refer to Section 

100-02

3.

Loosen the right-hand front wheel nuts. 

4.

Remove the right-hand front wheel. 

5.

Remove the engine underschield (if equipped). 

 

6.

Remove the right-hand front splash shield. 

 

7.

NOTE: Mark the accessory drive belt direction if the belt is to be reused. 

Remove the accessory drive belt. 

1.

Loosen the water pump pulley bolts. 

2.

Working clockwise, loosen the belt and remove it. 

Remove the water pump pulley. 

4.

Remove the belt idler pulley. 

SECTION 303-01A: Engine — 2.0L 

1999 Cougar Workshop Manual 

IN-VEHICLE REPAIR 

Procedure revision date: 09/14/2001 

Special Tool(s)

Timing Tool, Camshaft Alignment  
303-465 (T94P-6256-CH) 

Timing Peg, Crankshaft Position  
303-574 (T97P-6000-A) 

Cam Sprocket Holding/Removing Tool  
303-098 (T74P-6256-B)

Material

Cable ties

 

Page 1 of 10

1999 Cougar Workshop Manual

12/1/2009

http://www.fordtechservice.dealerconnection.com/pubs/content/~WSXU/~MUS~LEN/21/...

Содержание 1999 Contour

Страница 1: ...00 02 3 Loosen the right hand front wheel nuts 4 Remove the right hand front wheel 5 Remove the engine underschield if equipped 6 Remove the right hand front splash shield 7 NOTE Mark the accessory drive belt direction if the belt is to be reused Remove the accessory drive belt 1 Loosen the water pump pulley bolts 2 Working clockwise loosen the belt and remove it Remove the water pump pulley 4 Rem...

Страница 2: ...olt of the right hand engine support insulator two turns Vehicles with automatic transaxle 11 Loosen the center bolt of the right hand engine support insulator two turns All Vehicles 12 Loosen the center bolt of the left hand engine support insulator two turns 13 Lower the vehicle 14 Detach the coolant expansion tank and position it to one side Disconnect the speed control cable if equipped from t...

Страница 3: ...ts installed position 19 Remove the center part of the engine front cover front engine mounting bracket Take off the upper and the center covers 20 Unclip the throttle cable and the speed control cable from the cylinder head appearance cover 21 Remove the appearance cover 1 Disconnect the solenoid valve electrical connector 2 Remove the appearance cover 22 NOTE Loosening sequence From the outside ...

Страница 4: ...t is located behind the pulley 25 NOTE To loosen the camshaft pulleys hold the camshafts by the hexagon Loosen the camshaft pulleys 1 Remove the blanking plug from the exhaust camshaft pulley 2 Loosen the exhaust camshaft pulley 3 Loosen the intake camshaft pulley 26 Remove the timing belt Installation All Vehicles 1 NOTE Rotate the crankshaft clockwise Rotate the crankshaft to TDC on cylinder No ...

Страница 5: ...aft as necessary check that it is still resting against the timing pin NOTE The lug of the belt tensioner should not be hooked in the sheet metal cover during timing belt installation Position a new timing belt in place Starting from the crankshaft timing belt pulley and working counterclockwise position the timing belt in place while keeping it under tension 6 NOTE Incorrect timing belt tension w...

Страница 6: ... it from turning Tighten the timing belt pulleys 1 Tighten the intake camshaft timing belt pulley bolt 2 NOTE Hold the exhaust camshaft by the hexagon with an open ended wrench to stop it from turning Tighten the exhaust camshaft timing belt pulley bolt 10 Remove the special tool Install the blanking plug 11 Remove the special tool 12 NOTE Hold the camshaft by the hexagon with an open ended wrench...

Страница 7: ...ds working diagonally Install the valve cover and spark plugs 1 Install the spark plugs 2 Install the valve cover 16 Install the HT wires and crankcase ventilation hose 1 Connect the crankcase ventilation hose 2 Connect the HT wires to the spark plugs 17 Install the appearance cover 1 Install the eight bolts 2 Connect the solenoid valve electrical connector and press in the rubber seal 18 Clip the...

Страница 8: ...on tank Attach the speed control cable if equipped to the coolant expansion tank 25 Raise and support the vehicle For additional information refer to Section 100 02 Vehicles with automatic transaxle 26 NOTE Verify that the center bolt is centered in the support insulator Tighten the center bolt of the right hand engine support insulator Vehicles with manual transaxle 27 NOTE Verify that the center...

Страница 9: ...pulley vibration damper 31 NOTE Note the accessory drive belt direction mark if belt is to be reused Install the accessory drive belt 1 Install the belt idler pulley 2 Install the water pump pulley 3 Tension the belt tensioner clockwise and position the accessory drive belt in place 4 Tighten the water pump pulley bolts 32 Install the right hand front lower splash shield Install the right hand fro...

Страница 10: ...adaptive strategy The vehicle may need to be driven 16 Km 10 miles or more to relearn the strategy Connect the battery ground cable 37 Check the fluid levels and correct as necessary 38 Check the routing of the vacuum hoses and wiring and secure them with cable ties Page 10 of 10 1999 Cougar Workshop Manual 12 1 2009 http www fordtechservice dealerconnection com pubs content WSXU MUS LEN 21 ...

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