Mercury Racing 1350 STERNDRIVE Скачать руководство пользователя страница 44

6 - M

AINTENANCE

90-8M0114811   JANUARY  2016

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D

O

I

T

Y

OURSELF

 M

AINTENANCE

 S

UGGESTIONS

If you are one of those persons who likes to do‑it‑yourself, here are

some suggestions for you.

Present‑day marine equipment, such as your Mercury Marine

power package, are highly technical pieces of machinery.

Electronic ignition and special fuel delivery systems provide

greater fuel economies, but increased complexity for the

untrained mechanic.

Do not attempt any repairs that are not covered in this manual

unless you are aware of the precautions and procedures

required. Your safety is our concern.

If you attempt to service the product yourself, we suggest you

order the service manual for that model. This manual outlines

the correct procedures to follow. It is written for the trained

mechanic, so there may be procedures you don't understand.

Do not attempt repairs if you do not understand the procedures.

Special tools and equipment may be required to perform some

repairs. Do not attempt these repairs unless you have these

special tools and/or equipment. You can cause damage to the

product in excess of the cost a dealer would charge you for the

repair.

If you partially disassemble an engine or drive assembly and

are unable to repair it, the dealer's mechanic must reassemble

the components and test to determine the problem. This will

cost you more than taking it to the dealer immediately upon

having a problem. It may be a very simple adjustment to correct

the problem.

Do not telephone the dealer, service office, or the factory and

attempt to diagnose a problem or request the repair procedure.

It is difficult for them to diagnose a problem over the telephone.

Your authorized Mercury Marine dealer is there to service your

power package. They have qualified factory‑trained mechanics.

Mercury Marine recommends that you have the dealer do periodic

maintenance checks on your power package. Have them winterize it

in the fall and service it before the boating season. This will reduce

the possibility of any problems occurring during your boating season

when you want trouble‑free boating pleasure.
IMPORTANT: Refer to Maintenance Charts (on following pages) for

complete listing of all scheduled maintenance to be performed. Some

listings can be done by the owner/operator, while others should be

performed by an authorized Mercury Marine dealer. Before attempting

maintenance or repair procedures not covered in this manual,

Mercury Marine recommends purchasing a Mercury Marine service

manual.

S

ERVICING

 H

IGH

H

ORSEPOWER

 E

NGINES

All high‑performance engines require frequent maintenance and

inspection schedules due to the extreme duty cycles and related

stress these products endure. Failure to follow the detailed

maintenance and service schedule as written and supplied by

Mercury Marine could lead to catastrophic engine failure and

increased owner expense.

M

AINTENANCE

 C

HARTS

E

NGINE

 

AND

 T

RANSMISSION

Interval

Task

Check prior to every use and

every 3 hours of operation

Engine oil (reservoir), power

steering and transmission fluid ‑

Check level

Содержание 1350 STERNDRIVE

Страница 1: ...OPERATION MAINTENANCE WARRANTY 8M0114811 JANUARY 2016 1350 STERNDRIVE OPERATION MAINTENANCE WARRANTY 8M0114811 JANUARY 2016 1350 STERNDRIVE...

Страница 2: ...arranty are set forth in the Warranty Information section of this manual The warranty statement contains a description of what is covered what is not covered the duration of coverage how to best obtai...

Страница 3: ...WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm...

Страница 4: ...Y 2016 i SECTIONS WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8...

Страница 5: ...ii 90 8M0114811 JANUARY 2016...

Страница 6: ...or Mercury Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 California Emission Control Warranty Statement 6 Introduction 6 What Is Covered 6 Duration of Coverage 6 How to Obtain Warran...

Страница 7: ...receipt of this warranty registration Mercury Marine will record the registration IMPORTANT Your warranty coverage begins at the time of sale but warranty claims cannot be processed until the product...

Страница 8: ...ty at the sole discretion of Mercury Marine Routine maintenance outlined in the Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage Mercury Marine reserves...

Страница 9: ...any other type of incidental or consequential damages are not covered by this warranty Also expenses associated with the removal and or replacement of boat partitions or material caused by boat design...

Страница 10: ...1 Minor adjustments and tune ups including checking cleaning or adjusting spark plugs ignition components carburetor or EFI settings filters belts controls and checking lubrication made in connection...

Страница 11: ...ill also be repaired under warranty DURATION OF COVERAGE This limited warranty provides coverage for the components of the emissions control systems Specific emission control related parts on new high...

Страница 12: ...e caused by abuse abnormal use use of a propeller or gear ratio that does not allow the engine to run in its recommended wide open throttle RPM range refer to Specifications operation of the product i...

Страница 13: ...our sterndrive engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE Select electronic emission related control parts from model year 2009 and later sterndrive...

Страница 14: ...warranty covers all components whose failure would increase an engine s emission of any regulated component including the following list of components 1 Fuel metering system a Carburetor and internal...

Страница 15: ...a Hoses clamps fittings tubing sealing gaskets or devices and mounting hardware b Pulleys belts and idlers c Vacuum temperature check and time sensitive valves and switches d Electronic controls NOTE...

Страница 16: ...hile You Are Cruising 14 While Boat Is Stationary 14 Exhaust Emissions 15 Be Alert To Carbon Monoxide Poisoning 15 Stay Clear of Exhaust Areas 15 Good Ventilation 15 Poor Ventilation 15 Wave and Wake...

Страница 17: ...ill carry a required capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines If in doubt contact your dealer or the boat...

Страница 18: ...lement with nearby objects Its stretched out length is made to minimize the likelihood of accidental activation should the operator choose to move around in an area close to the normal operator s posi...

Страница 19: ...hen trailering with the drive unit in down position If adequate road clearance is a problem place drive unit in full up position PROTECTING PEOPLE IN THE WATER WHILE YOU ARE CRUISING It is very diffic...

Страница 20: ...exhaust gases contain harmful carbon monoxide Avoid areas of concentrated engine exhaust gases When engines are running keep swimmers away from the boat and do not sit lie or stand on swim platforms o...

Страница 21: ...le in the midst of the jump In such case the landing may cause the boat to veer violently in a new direction Such a sharp change in direction can cause occupants to be thrown out of their seats or out...

Страница 22: ...iving in waters known to have underwater obstacles WARNING Operating a boat or engine with impact damage can result in product damage serious injury or death If the vessel experiences any form of impa...

Страница 23: ...avigation and is available at no charge by writing to Sources of Waterway Information National Marine Manufacturers Association 410 N Michigan Avenue Chicago IL 60611 U S A Make sure everyone in the b...

Страница 24: ...accident report with their state boating law enforcement agency when their boat is involved in certain boating accidents A boating accident must be reported if 1 There is loss of life or probable los...

Страница 25: ...2 GENERAL INFORMATION NOTES 20 90 8M0114811 JANUARY 2016...

Страница 26: ...3 Fuel Requirements 24 OCTANE REQUIREMENTS U S CANADA 24 1350 OCTANE REQUIREMENTS OUTSIDE THE U S CANADA 24 USING REFORMULATED OXYGENATED FUELS USA ONLY 24 FUEL CONTAINING ALCOHOL 25 Low Permeation Fu...

Страница 27: ...overall ratio SERIAL NUMBERS RECORD The serial numbers are the manufacturer s keys to numerous engineering details that apply to your Mercury Marine power package When contacting your authorized Mercu...

Страница 28: ...INE SPECIFICATIONS QC4V Crankshaft horsepower 1 1350 HP 1007 kW Displacement 9 04 L 552 cid Cylinder arrangement V8 90 Valve arrangement DOHC Valves per cylinder 4 Cylinder numbering Port bank 1 3 5 7...

Страница 29: ...proper fuel can cause serious damage to the engine Damage resulting from the use of improper fuel is considered engine misuse and is not covered under the limited warranty Use only the recommended fue...

Страница 30: ...ult of long storage periods common to a boat Cars normally consume alcohol blend fuels before they absorb enough moisture to cause problems however boats often sit idle long enough for phase separatio...

Страница 31: ...nds of oils straight weight or multiviscosity Different weights of straight weight or different weights of multiviscosity oils CAPACITIES Unit Capacity Crankcase oil capacity with new filter 13 5 Lite...

Страница 32: ...Effort 30 Starting Shifting and Stopping 30 New Engines or Engines Coming Out of Storage 30 Cold or Warm Engine 30 Starting Procedure 31 Operation Chart 31 Freezing Temperature Operation 32 Drain Plug...

Страница 33: ...rst If another fault with the same severity occurs during Stage 2 the horn will return to Stage 1 signaling Monitor the VesselView for warning messages Caution 1 second on and 1 second off for 6 cycle...

Страница 34: ...ee your authorized Mercury dealer to fix the problem and clear the fault ELECTRICAL PANEL COMPONENT IDENTIFICATION If an electrical overload occurs a fuse or circuit breaker opens Locate and correct t...

Страница 35: ...b Port friction adjustment c Starboard friction adjustment a b c 45691 STARTING SHIFTING AND STOPPING WARNING Explosive fumes contained in the engine compartment can cause serious injury or death fro...

Страница 36: ...ately and determine the cause 3 If the engine is cold make sure the engine is idling smoothly before operating the boat 4 Check the coolant temperature gauge to ensure that the engine temperature is n...

Страница 37: ...nd or a bilge pump It is very important to check these items on a regular basis to ensure that the water level does not rise to come in contact with your power package Engine components will be damage...

Страница 38: ...ght Distribution 34 Bottom Of Boat 34 Cavitation 34 Ventilation 34 Propeller Selection 34 Conditions That Lower Engine Performance 35 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPER...

Страница 39: ...gear housing or propeller Common causes of cavitation are Weeds or other debris snagged on propeller or gear housing Bent propeller blade or damaged gear housing skeg Raised burrs or sharp edges on p...

Страница 40: ...g skiers etc CONDITIONS THAT LOWER ENGINE PERFORMANCE The following conditions lower engine performance and cannot be compensated by the engine fuel or electronic management systems Above sea level el...

Страница 41: ...5 CONDITIONS AFFECTING OPERATION NOTES 36 90 8M0114811 JANUARY 2016...

Страница 42: ...Driveline Models Only 43 Checking M8 or NXT6 SSM Drive Unit Fluid Level 43 Checking Transmission Fluid Level 44 Closed Cooling System 44 Changing Fluids 45 Changing Crankcase Oil Reservoir and Filters...

Страница 43: ...d fire or explosion hazard Electrical ignition and fuel system components on Mercury Marine products comply with federal and international standards to minimize risk of fire or explosion Do not use re...

Страница 44: ...ay be a very simple adjustment to correct the problem Do not telephone the dealer service office or the factory and attempt to diagnose a problem or request the repair procedure It is difficult for th...

Страница 45: ...rs of operation Inspect and adjust valve lash Clean high pressure fuel filter Replace water separating filter Transmission oil change Every 100 hours of operation or once yearly whichever occurs first...

Страница 46: ...r pivot points Every 100 hours of operation or once a season whichever occurs first Perform 25 and 50 hour maintenance items Drive unit bellows and clamps Inspect Lower gear housing oil Change the oil...

Страница 47: ...eral days or longer a certain amount of oil may drain from the reservoir back into the engine When the engine is started this oil will be pumped back into the reservoir CHECKING POWER TRIM PUMP FLUID...

Страница 48: ...e hole If not remove the pipe plug from the top of the input shaft housing 2 Fill the input shaft housing through the top pipe plug hole with fluid until gear lubricant flows from the middle pipe plug...

Страница 49: ...t the transmission through the FORWARD REVERSE and NEUTRAL positions shut off the engine 2 Remove the dipstick and check the fluid level against the markings on the measure 3 Add fluid Type F1 ATF in...

Страница 50: ...let the oil drain a Oil drain plug a 7436 3 Loosen the oil pump mounting bolts and remove the belt Using an electric drill manually turn the oil pump pulley clockwise to discharge any remaining engine...

Страница 51: ...78013 10 Using an electric drill motor manually turn the oil pump pulley clockwise to prime the engine oiling system until reaching an oil pressure of 276 kPa 40 psi a 7436 a Oil pump pulley b Electri...

Страница 52: ...and should be performed only by an authorized Mercury MerCruiser dealer CHANGING TRANSMISSION OIL 1 Place a suitable container approximately 3 8 Liter 4 US qt under the transmission lower fitting 2 R...

Страница 53: ...ousing b Oil drain pipe plug a b FULL c 6790 b a 7445 IMPORTANT Do not overfill the input shaft housing reservoir or damage to the transom components could occur 2 Fill the input shaft housing with fl...

Страница 54: ...all the upper oil level plug and sealing washer 6 Remove filler tube and quickly install the lower fill drain plug and sealing washer c a b 45711 Tube Ref No Description Where Used Part No SAE 85W 90...

Страница 55: ...talled in the propeller 3 Align splines and install propeller washer and propeller nuts a b 7448 a Nylon insert nut b Thin nut c Washer d Bushing e Retaining ring Tube Ref No Description Where Used Pa...

Страница 56: ...injury or death Never operate the boat out of the water with a propeller installed Before installing or removing a propeller place the drive unit in neutral and engage the lanyard stop switch to prev...

Страница 57: ...esulting in corrosion damage from the paint blistering and peeling off the drive Use magnesium anodes in fresh water only IMPORTANT Mercury Marine recommends installing an Anti Corrosion Kit If the bo...

Страница 58: ...anti fouling paint that does not contain copper tin or any other material that could conduct electrical current Do not paint drain holes anodes or items specified by the boat manufacturer 3 Additiona...

Страница 59: ...l accessible engine parts 1 Check for loose damaged or missing parts hoses and clamps tighten or replace as required 2 Check plug leads and electrical leads for damage 3 Remove and inspect the propell...

Страница 60: ...f Contents Cooling System Preparation 56 Using Antifreeze 56 Power Package Recommissioning 57 Engine Starting Procedure 57 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CON...

Страница 61: ...her or extended storage Be certain to follow the manufacturer s recommendations 1 Place premixed propylene glycol antifreeze into an appropriate container that will allow the seawater inlet hose to be...

Страница 62: ...m electrical shock or can damage the electrical system Always disconnect the negative battery cable first and connect it last 2 Install a fully charged battery Clean the battery cable clamps and termi...

Страница 63: ...he water temperature reaches a minimum of 54 C 130 F 4 Repeat the cranking procedure until the engine starts and runs smoothly Observe the instrumentation to ensure all systems are functioning 5 Inspe...

Страница 64: ...ervice Away From Home 60 Stolen Power Package 60 Parts and Accessories Inquiries 60 Resolving a Problem 60 Contact Information for Mercury Marine Customer Service 60 WARRANTY INFORMATION 1 GENERAL INF...

Страница 65: ...has the necessary information to order parts and accessories for you Only authorized dealers can purchase genuine Quicksilver parts and accessories from the factory Mercury Marine does not sell to un...

Страница 66: ...oria 3175 Australia Fax 61 3 9706 7228 Europe Middle East Africa Telephone 32 87 32 32 11 Brunswick Marine Europe Parc Industriel de Petit Rechain B 4800 Verviers Belgium Fax 32 87 31 19 65 Mexico Cen...

Страница 67: ...8 OWNER SERVICE ASSISTANCE NOTES 62 90 8M0114811 JANUARY 2016...

Страница 68: ...8 9 9 Maintenance Log Table of Contents Maintenance Log 64 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXT...

Страница 69: ...MAINTENANCE LOG 64 90 8M0114811 JANUARY 2016 MAINTENANCE LOG Record all maintenance performed on your outboard here Be sure to save all work orders and receipts Date Maintenance Performed Engine Hour...

Страница 70: ...rmance 35 Contact Information for Mercury Marine Customer Service 60 Cooling System Preparation 56 Using Antifreeze 56 Corrosion and Corrosion Protection 52 Crankcase Oil 25 Oil Recommendations 25 Imp...

Страница 71: ...22 Serial Numbers Record 22 Power Package Recommissioning 57 Engine Starting Procedure 57 Products Sold to Government Agencies 4 Propeller Selection 34 Propellers 49 Removal 50 Installation 50 Protec...

Страница 72: ...y Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 Warranty Registration United States and Canada 2 Wave and Wake Jumping 16 Weight Distribution 34 What Is Covered 6 What Is Not Covered...

Страница 73: ...OPERATION MAINTENANCE WARRANTY 8M0114811 JANUARY 2016 1350 STERNDRIVE OPERATION MAINTENANCE WARRANTY 8M0114811 JANUARY 2016 1350 STERNDRIVE...

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