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Printed in U.S.A.

90-864573 DECEMBER 2001

#36 Service Manual

S/N OM300000 and Abo

#36 ECM 555 Diagnostics

Serial Number

0M300000 and Above

www.mercurymarine.com.au

Frankston Road

P.O. Box 80

Dandenong, Victoria 3175 Australia

www.mercurymarine.com

W6250 Pioneer Road

Fond du Lac, WI 54936-1939 USA

www.marinepower.com

(Parc Industriel de Petit-Rechain)

B-4822 Verviers/Belgium

ECM 555 Diagnostics

MC Service Manual #36 12/7/01 12:33 PM Page 1

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Содержание ECM 555

Страница 1: ...Serial Number 0M300000 and Above www mercurymarine com au Frankston Road P O Box 80 Dandenong Victoria 3175 Australia www mercurymarine com W6250 Pioneer Road Fond du Lac WI 54936 1939 USA www marinep...

Страница 2: ...described herein It is assumed that these personnel are familiar with marine product servicing procedures Furthermore it is assumed that they have been trained in the recommended service procedures of...

Страница 3: ...d wide open throttle operation and therefore require heavy duty components Special marine engine parts have design and manufacturing specifications that are required to provide long life and dependabl...

Страница 4: ...Alpha and Bravo 350 MAG MPI Alpha and Bravo 0M300000 and Above 350 MAG MPI Alpha and Bravo Horizon 0M300000 and Above MX 6 2 MPI MX 6 2 MPI Horizon Inboard and Tow Sports MIE Serial Number 350 MAG MP...

Страница 5: ...Page iv 90 864573 FEBRUARY 2002 THIS PAGE IS INTENTIONALLY BLANK...

Страница 6: ...1 2 3 5 8 General Information Troubleshooting Wiring Diagrams 90 864573 FEBRUARY 2002 Page v Service Manual Outline Section 1 General Information Section 2 Troubleshooting Section 3 Wiring Diagrams...

Страница 7: ...ing Worksheet 2A 4 ECM Calibration Label 2A 4 Data Collection 2A 5 PCM 555 ECM 555 Scan Tool Worksheet 2A 5 Preliminary Checks 2A 8 Visual Physical Checklist 2A 8 On Board Diagnostic OBD System Chart...

Страница 8: ...uits 3A 13 Ignition System 3A 14 CAN Fuel Level Paddle Wheel and Temperature Circuit 3A 15 Transom Harness 3A 16 Transom Connector Engine Side 3A 17 Transom Harness Transom Side 3A 18 Slave Solenoid C...

Страница 9: ...Page viii 90 864573 FEBRUARY 2002 THIS PAGE IS INTENTIONALLY BLANK...

Страница 10: ...77 cid 1A 15 General Information 1A 16 Electrostatic Discharge Damage 1A 16 Wiring Harness Service 1A 16 Wiring Connector Service 1A 17 Intermittents 1A 18 Electronic Control Module ECM and Sensors 1A...

Страница 11: ...iption Warning chart Troubleshooting covers Basic scan tool information Symptom trouble chart Fault chart Wiring diagram covers Engine electrical harness Circuit diagrams Troubleshooting covers possib...

Страница 12: ...mally Open CPS Crankshaft Position Sensor OBD On Board Diagnostic Test Cyl Cylinder PCM Propulsion Control Module DDT Digital Diagnostic Terminal RAM Random Access Memory Deg Degrees REF HI Reference...

Страница 13: ...ent Components 91 854010 1 8 ft 2 4 m Inductive Pick Up 91 854011 1 Temperature Probe 91 854012 Ferrite Core 91 854013 1 Interface Module 91 854014 1 Hard Carrying Case 91 854015 1 User s Guide 91 802...

Страница 14: ...ries An additional harness assembly may be required when using the DDT refer to the following 91 822560A13 Harness Assembly Diagnostic Tester 91 861540A1 Adaptor Harness 91 822560A7 Outboard Adapter H...

Страница 15: ...s Adaptor Kit is included with the Fuel Pressure Gauge Kit 91 881833A2 Fuel Pressure Gauge Kit 91 881833A2 Description Use to test the fuel pump pressure includes 91 803135 Fuel Pressure Gauge Adaptor...

Страница 16: ...214 Mercury MerCruiser DDT Cartridge Version 1 2 91 880118A2 Description Use on PCM 555 and ECM 555 models 78036 Scan Tool Kit Version 4 0 Note in Description Description Hand held Scan Tool updated f...

Страница 17: ...L NUMBER 36 Page 1A 8 90 864573 FEBRUARY 2002 Special Tools continued Portable Timing Light 91 99379 Description Checks the ignition timing powered by 2 D cell batteries 73664 Spark Gap Tester 91 6399...

Страница 18: ...4563 N Elston Ave Chicago IL 60630 Phone 773 736 6633 Fax 773 736 2950 Email Sales rinda com Mercury Marine W6250 Pioneer Road P O Box 1929 Fond Du Lac WI 54935 1939 Phone 920 929 5589 800 487 8736 w...

Страница 19: ...from an electrical shock fire or explosion Always disconnect both battery cables from the battery before servicing the power package WARNING Be careful when cleaning flame arrestor and crankcase vent...

Страница 20: ...flon to threads of brass fitting or plug Do NOT USE TEFLON TAPE Thread brass fitting or plug into fuel pump or fuel filter base until finger tight Tighten fitting or plug an additional 1 3 4 to 2 1 4...

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