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mcr WIP PRO

 multi-blade fire damper                              

MERCOR” S.A. – 

All rights reserved to modifications without prior notice

 

7/25 

The  mcr WIP  PRO  shut-off  fire  dampers  may  also  be  installed  in  partitions  with  a  lower  class  of  fire  resistance.                       
In such case the damper fire resistance is equal to the partition fire resistance, if the smoke tightness factor is met. 
When installing the fire damper in a wall, the thickness of which is narrower than required minimum, increase the 
thickness  at  the  installation  location  i.e.:  by  adding  an  extra  board  or  other  suitable  construction  material  on  the 
damper perimeter. 

 
6.1.  PRE-ASSEMBLY INSPECTION

 __________________________________________________

 

Each  fire  damper  is  inspected  by  the  manufacturer  before  packing  and  shipping.  After  unpacking  the  delivered 
damper, visually examine it for any damage or casing deformations, which could have occurred during transport. 
 
 

6.2.  INSTALLATION OPENING

  ______________________________________________________ 

 

The minimum dimensions of the installation opening, which allow

 

correct installation of the mcr WIP PRO damper are: 

            

Bo=(B+240)+40[mm]     Ho=(H+60)+40[mm] 

 
Dimension “Z” (distance from the fire damper top edge and the trigger control gear guard box) 
- depends on the dimension H and the applied trigger control gear type:  
 

Gear type 

Even number of blades 

Odd number of blades 

Belimo BF, BLF, BFL, BFN, BE, BLE 

Z [mm]= (H/2-123)+30 

Z [mm]= (H/2-61.5)+30 

RST/KW1/S, RST/KW1/24P 

Z [mm]= 0 

Z [mm]= 0 

 
 
 

 

 

 
 

 
6.3. EMBEDDING / SETTING THE DAMPER

 ___________________________________________ 

 

The mcr WIP PRO fire damper will work properly if the damper blade rotation axis is horizontal. The control-release 
gear may be placed on the right or on the left side of the damper for any direction of air flow.  
 
Before  mounting/fixing,  place  the  damper  axially  in  the  partition  (the  wall  or  ceiling  which  are  separating  the  fire 
zones) in earlier prepared/finished mounting opening. Level the device and immobilize it. Install struts for fire dampers 
with sizes above 700x700 mm. Next, manually run the damper blade to verify that the rotation is correct (i.e. there is 
no collision with the damper casing parts, etc.). Close the fire damper blade. The blades of fire damper must remain 
closed until the mortar has cured. Having completed the installation and with the mortar fully cured (if mortar was 
used), remove the masking covers and the struts, after that open and close the fire damper blades again to verify the 
correct performance. 
 
In case of installing damper in solid wall – filling the installing gaps with mortar should start from the lowest part of 
damper, later proceed upward in a way, that will avoid mechanical stress on the trigger control gear guard box with 
the Y shield. 

Bo=(B+240)+40[mm] 

 

H

o=(H+

60

)+

4

0[

mm

 

Mortar 

Trigger control gear guard box (Y)

 

Z

 

 

Содержание mcr WIP PRO

Страница 1: ... MERCOR S A ul Grzegorza z Sanoka 2 80 408 Gdańsk PL tel 48 58 341 42 45 tel fax 0 58 341 39 85 TECHNICAL MANUAL Fire damper type mcr WIP PRO Version WIP PRO 19 11 27 11 FIRE VENTILATION SYSTEMS ...

Страница 2: ... INTENDED USE 3 4 DESIGN OPERATING PRINCIPLE 4 5 DEVICE IDENTIFICATION 7 6 INSTALLATION 7 6 1 PRE ASSEMBLY INSPECTION 7 6 2 INSTALLATION OPENING 7 6 3 EMBEDDING 8 6 4 ELECTRICAL CONNECTIONS 15 7 TRANSPORT STORAGE CONDITIONS 18 8 MAINTENANCE SERVICING 18 9 WARRANTY TERMS CONDITIONS 19 Technical Manual designations Option available Option unavailable ...

Страница 3: ...stems mcr WIP PRO V shut off fire dampers for mixed fire ventilation systems mcr WIP PRO V M transfer fire dampers mcr WIP PRO T relief fire dampers mcr WIP PRO T G The dampers cannot be operated in systems exposed to dust except for when they are included in a special individually developed program of service and technical inspections Fire resistance ______________________________________________...

Страница 4: ...ly by tripping an electric axial actuator with a return spring caused by isolation from the voltage supply automatically by tripping the thermal trigger and the driving spring shut off fire dampers for fire ventilation systems mcr WIP PRO V In the normal operating position the dampers are closed Opening of the dampers to the safety position follows remotely by tripping an electric axial actuator w...

Страница 5: ... V V M T G BLE 230 S V V M M T G BFL 230 T S V V M T G BLE 24 S V V M M T G BFL 24 T ST S V V M T G EXBF 230 S V V M M T G BFN 230 T S V V M T G EXBF 24 S V V M M T G BFN 24 T ST S V V M T G BF 230 TN S V V M M T G BF 24 TN ST S V V M T G BF24 TN TL S V V M M T G Spring gear RST S V M T G RST KW1 S S V M T G RST KW1 24P S V M T G RST KW1 24I S V M T G RST KW1 230P S V M T G RST KW1 230I S V M T G ...

Страница 6: ... possibility of disassembly the control release mechanism in order to perform maintenance or technical review The mcr WIP PRO dampers can be installed in the following building partitions i e walls or ceilings masonry concrete walls min 120 mm thick in variants S T V V M masonry walls made of bricks or blocks min 120 mm thick in variants S T V V M panel walls min 125 mm thick in variants S T V V M...

Страница 7: ...ar type Even number of blades Odd number of blades Belimo BF BLF BFL BFN BE BLE Z mm H 2 123 30 Z mm H 2 61 5 30 RST KW1 S RST KW1 24P Z mm 0 Z mm 0 6 3 EMBEDDING SETTING THE DAMPER ___________________________________________ The mcr WIP PRO fire damper will work properly if the damper blade rotation axis is horizontal The control release gear may be placed on the right or on the left side of the ...

Страница 8: ...stops To do this the fire damper must be covered with plastic film or other suitable material and remain so until the embedding and finishing is done In order to ensure the fire resistance of the fire separation element the damper blades rotation axis cannot be situated outside the wall face If the fire partition wall thickness is similar to the length of fire damper it is recommended to install t...

Страница 9: ... Plasterboard rim 100x12 5 mm 3 Solid wall min thickness 120 mm 4 Mortar 5 Thermal trigger installed in the duct 100 mm from the fire damper Fig mcr WIP PRO fire damper installation example in solid walls made of bricks or stone blocks with a minimum fire resistance rating of EI120 Installation gap 10 mm 1 2 3 4 5 10 min 120 ...

Страница 10: ...rd thickness 12 5 mm 3 Mineral wool 4 Mortar 5 Structural profile 6 Thermal trigger installed in the duct 100 mm from the fire damper 7 Plasterboard rim 100x12 5 mm Fig Installation example of the mcr WIP PRO fire damper in a drywall structure with a minimum fire resistance rating of EI120 Installation gap 10 mm 1 2 3 4 5 6 7 10 min 125 ...

Страница 11: ...r 1 Plasterboard thickness 12 5 mm 3 Mineral wool 4 Mortar 5 Structural profile 6 Masking grid 7 Plasterboard rim 100x12 5 mm 8 duct Fig Installation example of the mcr WIP PRO fire damper in a drywall structure with a minimum fire resistance rating of EI120 with masking grid and duct Installation gap 10 mm 7 6 1 2 3 4 5 8 ...

Страница 12: ...damper 1 Plasterboard thickness 12 5 mm 3 Mineral wool 4 Mortar 5 Structural profile 6 Masking grid 7 Plasterboard rim 100x12 5 mm Fig Installation example of the mcr WIP PRO fire damper in a drywall structure with a minimum fire resistance rating of EI120 with masking grid Installation gap 10 mm 1 2 3 4 5 7 6 min 125 ...

Страница 13: ...IP PRO The masking grid can be supplied as a modular by the damper manufacturer The solution of system masking grates dedicated in particular to usable spaces with high architectural and functional requirements allows covering additional damper with any other masking grid while meeting the requirements of mcr WIP PRO fire flap classification ...

Страница 14: ...prior notice 14 25 1 Fire damper 2 Concrete floor slab min thickness 150 mm 3 Mounting Z bars 4 Cement mortar 5 Thermal trigger installed in the duct 100 mm from the fire damper 6 Steel duct 7 Plasterboard rims 100 mm x 12 5 mm 1 2 3 4 5 6 7 10mm min 150 1 2 3 4 5 Z1 Z1 Z1 Z1 Z2 Z2 Z3 Z3 A B ...

Страница 15: ...50 mm min fire resistance rating EI120 Installation gap 10 mm The Z bars are installed from below of the fire damper Z bars are selected accordingly to the fire damper frame width CAUTION The Z bars are not delivered in package with fire damper set If the installation opening is prepared with a place for control release mechanism B use Z3 Z bars with dimensions as shown in the figure below If the ...

Страница 16: ...damper MERCOR S A All rights reserved to modifications without prior notice 16 25 Fig Mounting Z bars installation of the mcr WIP PRO fire damper in a concrete ceiling slab with min thickness 150 mm min fire resistance rating R120 ...

Страница 17: ...r WIP PRO fire damper BxH 4 A building element with fire resistance equal or higher to the building envelope resistance For example a brick wall 5 e g mortar Installation of the mcr WIP PRO fire damper as a multiple damper set a set of 4 Other configurations of the mcr WIP PRO dampers modules can be made consisting of two or more dampers while maintaining the minimum distances between the dampers ...

Страница 18: ... the rivet nuts in the corners of the damper In case of need for additional anchorage of the ventilation duct to the damper it is possible to use hexagon type self tapping screws K type ST 3 5x13mm made of galvanized steel according to DIN 7504 The assembly is possible to the steel frame of the damper in distances shown below Rys Installation of ventilation ducts ...

Страница 19: ...ning 7 W 8 5 W for spring holding 2 W 3 W Sizing apparent power 10 VA 11 VA Appliance class III II Ingress protection rating IP 54 IP 54 Auxiliary circuit breaker 2xSPDT 6 3 A 250V 2xSPDT 3 A 250V activation position degrees 5 80 5 80 Torque motor 18 Nm 18 Nm spring 12 Nm 12 Nm Cable connection motor L 0 9 m 2x0 75 mm2 2x0 75 mm2 auxiliary circuit breaker 6x0 75 mm2 6x0 75 mm2 Movement time 0 90 m...

Страница 20: ...55 C 30 55 C 30 55 C Sound pressure level motor max 58 dB A max 58 dB A max 58 dB A max 58 dB A Technical data actuators BFL24 BFL24 T BFL230 BFL230 T BFN24 BFN24 T BFN230 BFN230 T Power supply AC 24 V 50 60 Hz DC 24 V AC 220 240 V 50 60 Hz AC 24 V 50 60 Hz DC 24 V AC 220 240V 50 60 Hz Power demand when putting the spring under tension when in standby 2 5 W 0 7 W 3 5 W 1 1 W 4 W 1 4 W 5 W 2 1 W Ap...

Страница 21: ...erved to modifications without prior notice 21 25 Connection diagram for the BF24 Tand BF230 T actuators Connection diagram for the BFL24 T BFL230 T BFN24 T BFN230 T BF24 TN and BF230 TN actuators Connection diagram for the BE24 BLE24 BE230 and BLE230 actuators ...

Страница 22: ...ltage housed tolerance of 24V 10 or 230V 10 Power supply devices other than listed above may cause malfunction and will not be covered by the warranty conditions EXBF actuators Technical specifications EXBF 24 EXBF 230 Zone 1 2 21 22 ATEX classification II 2 GD EEx d IIC T6 Power supply 24 V AC 20 50 60 Hz 24 VDC 10 20 230 V AC 14 50 60 Hz Power demand for spring tensioning 7 W 8 W for spring hold...

Страница 23: ...r consumption X 3 5 W 1 6 W 4 5 W 2 5 W Holding force X 12 daN 12 daN 12 daN 12 daN Thermal trigger trip point 72 C 2 C WK1d WK2d limit switch NO NC switching contact 5A 230V AC Switch trigger 3 87 tolerance 2 Limit switch operating temperature 25 85 C Electrical connection X release cable 0 6 m 2x0 5 mm2 limit switch cable 0 6 m 6x0 5 mm2 Rotation angle 92 Movement time Max 2s spring Sense of rot...

Страница 24: ...al access to the equipment by removing thermal insulation suspended ceiling and other installations as required and applicable to warrant unobstructed access Inspection ports e g type mcr KRW are recommended for the equipment installed in ducts In the case of roof mounted equipment provide access to the area via ladders or elevated platforms Refer all matters related to technical inspection mainte...

Страница 25: ...cleaning agents Damage caused by aggressive external influence specifically chemical or biological in nature or when the origin of which is related to the production processing or activity carried out within the facility protected by the equipment or in its direct vicinity Wearing parts and consumables e g gaskets seals unless they have defects of workmanship and or material Damage caused by impro...

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