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Unimog

Operating Instructions

Содержание Unimog

Страница 1: ...Unimog Operating Instructions...

Страница 2: ...angers that could lead to damage to your vehicle i These symbols indicate useful instruc tions or further information that could be helpful to you X This symbol designates an instruc tion you must fol...

Страница 3: ...cles to the state of the art Mercedes Benz therefore reserves the right to introduce changes in Rdesign Requipment Rtechnical features Therefore the descriptions provided may occasionally differ from...

Страница 4: ......

Страница 5: ...losing 55 Driver s workstation 63 Climate control 97 On board computer and displays 109 Audio systems 147 Driving mode 157 Hydraulic system 227 Working mode 261 Maintenance and care 285 Breakdown assi...

Страница 6: ...78 Adjusting the headlamp range 75 Adjusting the volume Audio equipment 122 Radio 122 Air conditioning General notes 98 Air conditioning system Climate control 99 Switching on off 101 Air recirculati...

Страница 7: ...e holder Important safety notes 93 Brake fluid Hydraulic clutch mechanism sys tem 361 Notes 361 Brake lamp Replacing bulbs 85 Brake supply pressure in circuit 1 too low display message Red event windo...

Страница 8: ...Rear 41 Switch panel overview 40 Changing a bulb Front foglamps 83 Overview of bulbs 81 Rotating beacon 86 Side mounted turn signal lamps 84 Strobe light 87 Working area lamp 86 Changing a wheel Fitt...

Страница 9: ...n dow 136 Heavily loaded display message in the grey event window 130 Heavily loaded display message in the yellow event window 136 Clutch actuation system see Hydraulic clutch actuation system Clutch...

Страница 10: ...coolant level and top ping up 293 Service product 362 Coolant level too low display mes sage Red event window 140 Coolant temperature Checking on board computer 125 Coolant temperature too high dis pl...

Страница 11: ...gaging 190 Important safety notes 190 Differential locks Disengaging 190 Diodes Layout 328 Dipped beam headlamps Replacing bulbs 82 Setting for driving abroad sym metrical 73 Switching on off 74 Direc...

Страница 12: ...Diesel particle filter 213 Driving 209 Driving abroad 73 Driving with a high centre of grav ity 209 Off road driving 210 Running in 208 Symmetrical dipped beam 73 Use of cable winches 213 Warning buzz...

Страница 13: ...nt 272 Working with equipment 270 Equipment socket on the vehicle exterior 92 Events Display on board computer 125 Exterior lighting control Bulb failure indicator 77 Exterior mirrors Adjusting 71 Adj...

Страница 14: ...nt gearshift General driving tips 208 Generator is not charging battery display message Yellow event window 137 Genuine Mercedes Benz parts 32 Getting into and out of the vehicle Overview 60 Grey even...

Страница 15: ...r the control lever 235 Menus brief instructions buttons on the steering wheel 234 Menus general notes 234 Overview 228 Overview of controls 228 Power hydraulics circuit III IV 258 Problems connecting...

Страница 16: ...10 Odometer 112 Rev counter 110 Time and outside temperature 112 Warning and indicator lamps 39 Instrument lighting Setting on board computer 126 Interior lamp Replacing bulbs 88 Interior lighting Rea...

Страница 17: ...I 245 M Main beam headlamps Replacing bulbs 82 Switching on off 75 Maintenance Batteries 306 Checking anti corrosion protec tion 305 Checking oil level Hydrostatic drive system 299 Checking the engin...

Страница 18: ...48 Pets in the vehicle 53 Restraint system introduction 48 Seat belt 48 Odometer Trip meter 112 Off road driving Check list after driving 212 Checklist before driving off road 210 Driving downhill 21...

Страница 19: ...stem 125 Operating Instructions Before the first journey 27 General notes 27 Implied warranty 27 Vehicle equipment 27 Operating lever Telligent automatic gearshift 176 Telligent gearshift 170 Operatin...

Страница 20: ...ipment first aid kit 158 Checking the vehicle lighting turn signals and brake lamps 158 Fuel AdBlue level 159 Visual check of the vehicle exte rior 158 Protection of the environment General notes 28 P...

Страница 21: ...uter 124 Residual heat Climate control 101 Rest period Checking on board computer 119 Restraint system Introduction 48 Rev counter Overview 110 Reversing camera Driving systems 196 General notes 197 R...

Страница 22: ...plough system 251 Float setting 251 Important safety notes 248 Pressing the snow plough briefly onto the road 252 Switching on off 248 Switching to standby mode using buttons 251 Switching to standby...

Страница 23: ...56 Telephone Adjusting the volume for calls 121 Operating on board computer 121 see Mobile phone Telligent automatic gearshift Cruise control lever 175 Direction of travel preselection with the cruise...

Страница 24: ...e plat form 282 Raising lowering the tipper plat form trailer vehicles with working hydraulics 279 Raising lowering the tipper plat form trailer vehicles without working hydraulics 278 Raising lowerin...

Страница 25: ...ng the supply pressure 161 Transporting Equipment 269 Trip computer Calling up resetting on board computer 119 Trip data on board computer 119 Trip meter Instrument cluster 112 Turn signal lamp Auxili...

Страница 26: ...xle ratio 356 Vehicle tool kit Left hand stowage compartment under the cab 312 Stowage compartment in the rear of the cab 312 Stowage space in the rear left of the cab 312 Vehicle tool kit and emergen...

Страница 27: ...s with positioning pump 231 Overview of load sensing connec tions 231 Schematic 370 Working hydraulics circuit I Activating 244 Activating deactivating 244 Checking the oil level 298 Continuous consum...

Страница 28: ...nsation in compressed air reservoir 135 Coolant temperature too high 135 Diesel particle filter fill level increased 131 Diesel particle filter full 131 Diesel particle filter full engine performance...

Страница 29: ...cle are listed in your vehicle s original purchase agreement Contact a Mercedes Benz Service Centre if you have any questions about equipment or operation Correct use Observe the following information...

Страница 30: ...ments of both nature and humanity into account You too can help to protect the environment by operating your vehicle in an environmen tally responsible manner Fuel consumption and the rate of engine...

Страница 31: ...that driving safety has been effected stop as soon as possible in accordance with the traffic conditions In such cases consult a qualified specialist workshop Declaration of conformity Radio based veh...

Страница 32: ...ork Rrepair work Rmodifications as well as installations and alterations Rwork on electronic components Mercedes Benz recommends that you use a Mercedes Benz Service Centre Only have work carried out...

Страница 33: ...he status of the Blue Tec exhaust gas aftertreatment for faster on the spot checks by the authorities The indicator lamp warns you if the sat uration level of the diesel particle filter is crit ical a...

Страница 34: ...cle weight are exceeded driving safety is compromised The handling as well as steer ing and braking characteristics may be signif icantly impaired Overloaded tyres may over heat causing them to burst...

Страница 35: ...s in your vehicle contain data memories These data memories temporarily or perma nently store technical information about Rthe vehicle s operating status Revents Rmalfunctions In general this technica...

Страница 36: ...a person Examples include Raccident reports Rdamage to the vehicle Rwitness statements Further additional functions which are con tractually agreed with the customer likewise allow specific vehicle d...

Страница 37: ...Cockpit 36 Overhead control panel 37 Instrument cluster 38 Centre console 40 Multifunction steering wheel 42 Combination switch 44 Cruise control lever 44 Multifunction lever 45 35 At a glance...

Страница 38: ...ment cluster 39 A Multifunction steering wheel 42 B Differential locks 190 C Cup holder 93 Function Page D Universal carrier 94 E Centre console 40 F Multifunction lever 45 G Ignition lock 159 H To ad...

Страница 39: ...n wipers on off 88 Q Switches on the headlamp cleaning system 89 A J Switches the exter nal lighting control on off 77 Function Page B i Switches the work ing area lamp on off 77 C Switches the auxili...

Страница 40: ...trip dis tance 112 Function Page B Clock and outside temper ature display 112 C Fuel level 111 i On vehicles without display A and B scroll in the on board computer to the Truck info menu window in t...

Страница 41: ...ing and indicator lamps in the rev counter ABS Anti lock Brak ing System 164 J Brake pressure 161 Warning and indicator lamps in the AdBlue dis play Function Page Diesel particle filter automatic rege...

Страница 42: ...C F Manually activates deactivates engine speed mode 262 D Activates deacti vates hydrostatic drive system 198 E Operates the hydrostatic drive system 198 Operates the hydraulic sys tem 228 Changes t...

Страница 43: ...djusts the exterior mirrors 71 Diesel particle filter starts stationary manual regeneration 213 Diesel particle filter blocks regeneration 214 Switches the equip ment camera on off 196 Locks the doors...

Страница 44: ...he mir ror heating 72 O 24 V socket 91 Multifunction steering wheel Function Page Operating the on board computer 115 u Selects the next main menu next entry in the input window increases or resets va...

Страница 45: ...speed Speed limiter 191 Cruise control 193 Working mode cruise con trol 203 Selects the speed limiter 192 Switches on the working mode limiter 204 Function Page o Deactivates the speed lim iter 193 D...

Страница 46: ...ating the speed lim iter 191 Cruise control activat ing deactivating cruise control 193 Telligent gearshift gear preselection shifting down 169 Telligent automatic gearshift shifting down manually 175...

Страница 47: ...ifunction lever Function Page Continuous brake 167 Telligent automatic gearshift automatic gear shift drive program selec tion 177 d Automatic drive pro gram A p Manual drive program M Telligent gears...

Страница 48: ...ent gearshift selecting direction of travel 168 h Drive forwards i Neutral k Reverse Telligent automatic gearshift selecting direc tion of travel 174 h Drive forwards i Neutral k Reverse 46 Multifunct...

Страница 49: ...Useful information 48 Occupant safety 48 Children in the vehicle 51 Pets in the vehicle 53 47 Safety...

Страница 50: ...njury possibly even fatal Never modify parts of the restraint system Do not attempt to modify the wiring as well as electronic components or their software Seat belts Introduction A correctly worn sea...

Страница 51: ...es or inertia belt reels Make sure that the seat belts are not damaged do not show signs of wear and are clean After an accident have the seat belts checked immediately at a quali fied specialist work...

Страница 52: ...safety notes on the seat belt Y page 48 and the notes on how to use the seat belt properly Y page 49 Vehicles with a swivel seat also observe the information about the lap belt for the swivel seat Y p...

Страница 53: ...the door the door trim panel and the seat belt Dam aged seat belts can no longer fulfil their protective function and must be replaced Visit a qualified specialist workshop Basic illustration X Three...

Страница 54: ...tem has been exposed to direct sunlight leave it to cool down before securing the child in it Never leave children unattended in the vehi cle Always ensure that all vehicle occupants have their seat b...

Страница 55: ...stem must always rest on the seat cushion of the front passenger seat The backrest of the forward facing child restraint system must as far as possible be resting on the backrest of the front passenge...

Страница 56: ...54...

Страница 57: ...Useful information 56 Locking system 56 Getting into and out of the vehicle 60 Side windows 60 Rear window 61 55 Opening and closing...

Страница 58: ...ch heavy or large objects to the key the key could be unintentionally turned in the ignition lock This could cause the engine to be switched off There is a risk of an accident Do not attach any heavy...

Страница 59: ...Vehicles without central locking the cor responding door is locked Vehicles with central locking both doors are locked X To unlock pull release lever upwards in the direction of arrow until it is in t...

Страница 60: ...lever downwards in the direction of arrow X To unlock and open push release lever upwards in the direction of arrow Remote control batteries Checking the batteries X Press button or If indicator lamp...

Страница 61: ...ositive pole facing downwards into battery car rier X Press both halves of the housing together until they engage Use two CR 1620 type batteries Teaching in the remote control If central locking no lo...

Страница 62: ...page 301 X Keep grab handles steps and your own footwear free of dirt e g mud snow and ice X Vehicles with a suspension seat use the EASY ENTRY EXIT feature Y page 66 X All vehicles use grab handles...

Страница 63: ...ton until the side window is in the desired position X To close press and hold button until the side window is in the desired position Rear window X To open press locking button and using handle push...

Страница 64: ...62...

Страница 65: ...l information 64 Seats 64 Adjusting the multifunction steer ing wheel 70 Dual mode steering 70 Exterior mirrors 71 Lighting system 73 Good visibility 88 Power supply 90 Features 93 63 Driver s worksta...

Страница 66: ...seat belt does not offer the intended level of protection if you have not moved the back rest to an almost vertical position When brak ing or in the event of an accident you could slide underneath th...

Страница 67: ...way that you can wear your seat belt correctly Observe the following points RSet the seat backrest to a position as near to vertical as possible and sit as upright as possible Never drive with the se...

Страница 68: ...still and cannot roll away Seat backrest X Relieve pressure from the seat backrest X Pull lever C up and hold it X Apply pressure to or relieve pressure from the seat backrest in order to move it to t...

Страница 69: ...lumbar support press the upper or lower section of switch B The upper lumbar support is increased or decreased Swivel seat Overview X Make sure that the key is in position 2 in the ignition lock It i...

Страница 70: ...G The lever must engage audibly Seat fore and aft adjustment X Pull lever H up and hold it X Push the seat forwards or backwards in order to move it into the desired position X Release lever H and en...

Страница 71: ...ave any objects on the seat Rdo not cover the seat e g with a towel or cushion Rif the co driver s seat is not occupied switch the seat heating off on the co driver s side Rif the engine is not runnin...

Страница 72: ...the instrument cluster is not lit The vehicle s compressed air system has sufficient reservoir pressure The multi function steering wheel can be adjusted X Make sure that the vehicle is at a complete...

Страница 73: ...e dual mode steering to the right hand or left hand steering position X Gently press release lever downwards whilst moving the steering wheel to and fro with short steering movements The teeth must en...

Страница 74: ...t position k position the right hand mirror arm in front detent 1 X Position the left hand mirror arm in rear detent 3 Exterior mirror heating X To switch on make sure that the engine is running X Pre...

Страница 75: ...he edge of the carriageway You should make the adjust ment as close as possible to the border before crossing it Switching headlamp settings d Asymmetrical dipped beam headlamps e Symmetrical dipped b...

Страница 76: ...unds if you open the driver s door and Rthe key is in position 0 in the ignition lock Rthe key is removed from the ignition lock Dipped beam headlamps X Turn the light switch to the L position The dip...

Страница 77: ...sired position The road should be illumi nated from 40 m to 100 m and the dipped beam headlamps must not dazzle oncom ing vehicles For an unladen vehicle use position 0 or 1 depending on the vehicle b...

Страница 78: ...left The appropriate turn signal lamps and the or indicator lamp in the instrument cluster flash 5 times X To cancel brief indicating press the com bination switch briefly in the opposite direction in...

Страница 79: ...witch off press button again Indicator lamp in the button goes out Working area lamps Switching the working area lamp on off G WARNING If you use the working area lamp on public roads other road users...

Страница 80: ...at 5 m approx 1 67 m 1 3 of the installation height measured at 5 m yields the light dark boundary B with dipped beam headlamps X Tighten nut on auxiliary headlamp Switching the auxiliary headlamps on...

Страница 81: ...Lower the stand in good time Example rotating beacon X Hold stand X Loosen wing nut X Move stand to the desired height X Tighten wing nut Notes on replacing bulbs G WARNING Bulbs lamps and plug connec...

Страница 82: ...i e those with the cor rect wattage and voltage RDo not use a bulb if it has been dropped or if its glass has been scratched The bulb could explode You could be injured by shards of glass from a brok...

Страница 83: ...beam headlamps H4 24 V 70 75 W Side lamps 24 V 4 W Turn signal lamps 24 V 21 W Perimeter side marker lamps Perimeter lamps on the upper sides of the cab 24 V 5 W Perimeter side marker lamps rear in th...

Страница 84: ...e object arrow A X Insert new bulb in such a way that the recess in the base fits into lug of socket X Push new bulb into socket as far as it will go X Insert socket into the housing and turn it clock...

Страница 85: ...The locking spring is released X Fold locking spring upwards X Remove bulb A X Disconnect cable connector X Disconnect electrical connection of bulb A X Connect electrical connection of new bulb A X A...

Страница 86: ...applying light pressure and remove it X Insert the new bulb and turn clockwise applying light pressure X To fit check that seal D is positioned cor rectly X Attach front headlamp unit and fasten scre...

Страница 87: ...urn clockwise applying light pressure X Attach the lamp lens X Tighten screws Licence plate lamp The licence plate lamp is behind the reflector unit X Remove screws X Remove the lamp lens X Remove ref...

Страница 88: ...opposite direction to that indicated by arrow A as far as it will go X Press spring on the cable connector downwards and attach the cable connec tor X Align the bottom of lens and press inwards until...

Страница 89: ...to stand X Tighten wing nut Strobe light X Slide stand with strobe light down wards Y page 79 X Loosen wing nut X Pull strobe light upwards to remove from stand X Unscrew screw C X Turn the glass of s...

Страница 90: ...her fluid after an auto matic car wash Switch off the windscreen wipers before you stop the engine Otherwise undesired wiper sweeps could occur when starting the next journey This may damage the wiper...

Страница 91: ...ipe the windscreen using washer fluid press and hold down switch Headlamp cleaning system X To switch on press and hold button The headlamp cleaning system cleans the relevant light projecting areas o...

Страница 92: ...on lights up After approx 15 minutes the right side is activated automatically Indicator lamp in the button lights up X To switch on right sided windscreen heating press button Indicator lamp in the b...

Страница 93: ...d off and the cooling off period is complete Y page 104 X All vehicles turn lever of the battery isolator switch to position g All consumers are disconnected from the batteries apart from the digital...

Страница 94: ...personnel can connect the corre sponding diagnostic testers to diagnostics connection Y page 29 X Switch the 12 V socket on off Y page 91 Socket on the vehicle exterior 24 V 7 pin power socket for eq...

Страница 95: ...ely in place while you drive If you use cup or bottle holders while driving con tainers could be flung around and liquids could be spilled Vehicle occupants may come into contact with the liquid and p...

Страница 96: ...ressed air always wear a dust protection mask protec tive eyewear and ear protectors G WARNING The compressed air connection on the cab is under high pressure If you aim the compressed air pistol towa...

Страница 97: ...ing sockets of hydraulic system con trols and remove X Place control lever and hydraulic system controls in front of the alternative open ing X Connect plug type coupling D of control lever and tighte...

Страница 98: ...to lose control of the vehicle There is a risk of an accident Use this device only when the vehicle is sta tionary You must observe the legal requirements in the country in which you are driving when...

Страница 99: ...Useful information 98 General notes 98 Heating air conditioning and ven tilation 99 Auxiliary heating 102 97 Climate control...

Страница 100: ...r removes most dust particles and pollen from outside air or recirculated air A blocked filter reduces the amount of air supplied to the cab The interval for replacing the filter depends on environmen...

Страница 101: ...ventilation demister vent Side window vents ventilation demister vent Footwell vents ventilation heating vent A Centre air vents ventilation heating vent for the vehicle interior B Control panel C Se...

Страница 102: ...sired position Switching air recirculation mode on off When you switch on air recirculation mode the windows may mist up faster particularly at low outside temperatures Only switch air recirculation m...

Страница 103: ...button H f or g repeatedly until the desired temperature is set X To switch off press button F again The indicator lamp next to button F goes out Example settings Cooling X Make sure that the air cond...

Страница 104: ...n 0 Side window vents X To open the side window vent fold out the side window vent using tab X To close the side window vent fold in the side window vent using tab Auxiliary heating Important safety n...

Страница 105: ...the vehicle gets stuck in snow There is a risk of fatal injuries If you have to leave the engine or the auxiliary heating running keep the exhaust pipe and the area around the vehicle free of snow To...

Страница 106: ...old the button until the time flashes in the display X Set the time using the or button X Press the button The time is stored and the day of the week flashes in the display X Set the day using the or...

Страница 107: ...ntil desired memory position o p or Y flashes in the display X Press the or button The switch on time flashes in the display X Use the or button to set the time When the switch on time no longer flash...

Страница 108: ...ngine is preheated X To switch from engine preheating to vehicle interior preheating press switch Indicator lamp in the switch goes out X To switch off switch off auxiliary heating Y page 104 Indicato...

Страница 109: ...ified specialist workshop The protection against overheating on the auxiliary heating was triggered X Have the auxiliary heating checked at a qualified specialist workshop All displays flash All displ...

Страница 110: ...108...

Страница 111: ...l information 110 Instrument cluster 110 On board computer 115 On board computer event window 128 Warning indicator lamps in the status area of the on board com puter 144 109 On board computer and dis...

Страница 112: ...carefully Have the vehicle checked at a qualified specialist workshop immedi ately You should therefore make sure your vehicle is operating safely at all times Otherwise a vehicle that is not operati...

Страница 113: ...isplay your vehicle s range together with the current fuel tank content Y page 119 If the AdBlue level has dropped to approx imately 10 of the tank capacity a corre sponding event window appears with...

Страница 114: ...page 118 You can change the clock mode and the temperature unit in the Menumenu window within the settings menu Y page 126 Odometer Instrument cluster example display in rev coun ter X Ensure that the...

Страница 115: ...w and the indicator lamp in the display An emissions related malfunction has been detected X Follow the instructions in the event window X Have the BlueTec exhaust gas aftertreatment checked as soon a...

Страница 116: ...malfunction rectified as soon as possible The operating permit is invalidated if you continue to use the vehi cle Once the AdBlue tank has been refilled or the fault rectified full engine output is re...

Страница 117: ...f the vehicle There is a risk of an accident Only operate these devices if road traffic con ditions permit If you are unsure about the surrounding conditions pull over to a safe location and make entr...

Страница 118: ...you call up a particular menu window regularly e g the engine oil level check save it on the button X To save a favourite menu window call up the desired menu window and press the button for approxim...

Страница 119: ...ature displaying resetting the trip meter and total dis tance recorder Tachograph Displaying driving time and rest periods Since start all Displaying resetting trip data From start Range Displaying th...

Страница 120: ...the engine Events Displaying events Diagnosis Displaying diagnostics data Settings Y page 126 Menu Setting the units of measurement e g dis play of or Lighting RMaking the instrument cluster lighting...

Страница 121: ...e covered Rthe journey time Rthe average vehicle speed Rthe average fuel consumption X To reset the trip data press 9 The input window shows for example Reset values for Since start all No Yes X Using...

Страница 122: ...gear RN for neutral RD1 for the slow gear 2nd gear RD2 for the fast gear 6th gear R for towing mode X Select gear neutral position or towing mode with the r or s button and confirm your selection wit...

Страница 123: ...hicles with Bluetooth CD radio i Further information on suitable mobile phones and connecting Bluetooth capa ble mobile phones can be found in the Audio system section Y page 148 i Information on oper...

Страница 124: ...ce the input window displays Rthe name of the audio source Rthe station or frequency when in radio mode Rthe track when in CD USB or Bluetooth mode Rthe AUX source in Audio AUX mode Rthe waveband in r...

Страница 125: ...trailer If the axle load is displayed in the Trailer menu window park the vehicle on a level sur face and apply the parking brake X Using the u or t button scroll to operation and maintenance X Use t...

Страница 126: ...ion and maintenance X Use the r or s button to scroll to the Maintenance menu window X To display the maintenance point and due date press the 9 button The input window shows Rthe maintenance point e...

Страница 127: ...hours of the driver Use suitable devices for this purpose X If Low or Too low is displayed in the menu window refill the amount of engine oil dis played Y page 297 as soon as possible and call up the...

Страница 128: ...of the oil Y page 299 Displaying diagnostics data X Press the 9 button The input window shows a list of all control unit system abbreviations X Select the desired control unit using the r or s button...

Страница 129: ...e products section Y page 360 Engine fuel grade A higher fuel sulphur content accelerates the ageing process of the engine oil and can damage the engine and exhaust system The sulphur content in the f...

Страница 130: ...e on board computer displays the event win dow in different colours Rgrey event window for a malfunction notification of low priority Observe the instructions in the event win dow You can drive on Rye...

Страница 131: ...u button on the multifunction steering wheel Observe the information and instructions in the event window You can drive on BlueTec exhaust gas aftertreatment Display messages Possible causes conseque...

Страница 132: ...eservoir Y page 296 Yellow event window Note Important safety notes If you ignore warning and indicator lamps and the event window you will not be able to rec ognise failures and malfunctions in compo...

Страница 133: ...wer after stopping Additionally the on board computer displays the indicator lamp in the status area The AdBlue level has dropped to approx imately 5 X Refill the AdBlue tank as soon as possible Y pag...

Страница 134: ...nd the indicator lamp lights up in the instrument cluster The AdBlue level has dropped to approx imately 0 Vehicle speed is limited to approximately 20 km h X Adapt your driving style accordingly X Re...

Страница 135: ...or lamp goes out or X Start manual regeneration as soon as possible Y page 214 Otherwise engine output may be reduced Diesel particle filter full Engine power reduced Supplementary text Please start r...

Страница 136: ...checked immediately at a qualified specialist workshop Example Brakes Axle 1 Maintenance due immediately The indicator lamp lights up yellow in the status area of the on board computer as well as in...

Страница 137: ...ve the compressed air braking system and compressed air dryer checked at a qualified specialist workshop Transmission clutch reserve pressure too low The reservoir pressure in the transmission clutch...

Страница 138: ...ion faulty Supplementary text Visit workshop G WARNING The transmission gearshift system is malfunctioning The journey can be continued but with restrictions X Have the transmission checked at a quali...

Страница 139: ...vehi cle X Stop the vehicle as quickly as possible paying attention to traf fic conditions X Consult a qualified specialist workshop 4s A short circuit in the lighting system has been detected X Consu...

Страница 140: ...oil Y page 299 Red event window Note Important safety notes If you ignore warning and indicator lamps and the event window you will not be able to rec ognise failures and malfunctions in components or...

Страница 141: ...circuit 1 or 2 is too low If the reservoir pressure in the spring actuator and the trailer s brake circuit is too low the event window shows the J symbol Possible causes Rtoo much compressed air has...

Страница 142: ...page 297 X Consult a qualified specialist workshop Coolant level too low Supplementary text Top up coolant The indicator lamp lights up in the status area of the on board computer as well as in the e...

Страница 143: ...econds X If theClutch faulty Stop vehicle Contact service centre event window is displayed again activate backup drive mode Y page 120 X If backup drive mode cannot be activated consult a qualified sp...

Страница 144: ...olutions M Engage parking brake The parking brake is not applied The vehicle was parked with a gear engaged and the parking brake released A warning tone also sounds G WARNING The parked vehicle could...

Страница 145: ...ning lamp lights up red in the instrument cluster The vehicle s brake system is malfunctioning G WARNING Driving braking characteristics may change There is a risk of an accident X Carefully bring the...

Страница 146: ...y of your vehicle may be limited Have the affected sys tem checked and repaired at a qualified spe cialist workshop Always observe the warning and indicator lamps and follow the corre sponding measure...

Страница 147: ...vel too low Auxiliary headlamp activated Y page 78 V ABS off road program activated Y page 165 W Front PTO shaft activated Y page 268 X Snow plough load relief activated Y page 248 Y Vehicle tipper pl...

Страница 148: ...ed warning or indicator lamp Problem Possible causes consequences and M Solutions The indicator lamp in the status area of the on board com puter lights up red G Risk of accident The trailer s brake s...

Страница 149: ...Important safety notes 148 General notes 148 Anti theft protection 148 Operating system 150 Bluetooth settings 153 147 Audio systems...

Страница 150: ...ate these devices when the vehicle is stationary G WARNING Operating or handling mobile audio video sources while driving will distract you from traffic conditions You could then lose control of the v...

Страница 151: ...active The display of the switched on CD radio shows BLOCKED X Switch on the ignition You can now use the CD radio Anti theft protection 149 Audio systems Z...

Страница 152: ...ts the volume Changes settings in menus Switches folders in MP3 and USB mode w RPress briefly Accepts a call RPress and hold Activates Bluetooth Starts Bluetooth search Starts Bluetooth pairing pairin...

Страница 153: ...isplays connected mobile phone B CD drive C Display D 88 RPress briefly Mutes the audio source RPress and hold Ejects a CD E F RRadio Press briefly Station search forwards Press and hold Manual statio...

Страница 154: ...s briefly Switches wavebands RPress and hold Stores stations automatically H E RRadio Press briefly Station search backwards Press and hold Manual station search RCD and USB audio mode Press briefly S...

Страница 155: ...s Rradio to receive FM and AM SW MW LW wavebands RCD to play WMA and MP3 formats Rplay MP3 files which are saved on USB devices Rmake a call Rto play MP3 players which are connected via Bluetooth if s...

Страница 156: ...hes the con nection Deactivating the Bluetooth function X Press and hold the button The display briefly shows BT OFF The con nection to the mobile phone is ended Pairing a mobile phone Pairing the mob...

Страница 157: ...e The display shows BT EXT X To exit the menu press the SRC button or wait 10 seconds X To prepare the CD radio for searching Press and hold the button The Bluetooth symbol flashes in the display X Us...

Страница 158: ...156...

Страница 159: ...Brakes 163 Telligent gearshift 168 Telligent automatic gearshift 174 Shifting gears 182 Driving mode 185 Driving systems 191 Hydrostatic drive system 198 Driving tips 208 Refuelling 216 Trailer 219 Wi...

Страница 160: ...ccumulations of ice from the tractor vehi cle and trailer semitrailer X Make sure that trailer cables and compressed air lines are connected cor rectly Y page 220 X Make sure that the trailer coupling...

Страница 161: ...teering and the brake boosting effect You will require considerably more effort to steer and brake There is a risk of an accident Do not switch off the ignition while driving g To insert remove the ve...

Страница 162: ...ever leave children and animals unattended in the vehi cle Keep the keys out of the reach of children G WARNING Combustion engines emit poisonous exhaust gases such as carbon monoxide Inhaling these e...

Страница 163: ...en reached In the event of loss of pressure while driving immediately bring the vehicle to a halt in accordance with the traffic conditions Secure the vehicle using the parking brake Have the compress...

Страница 164: ...74 X Release the brake pedal or parking brake and slowly depress the accelerator pedal X When starting a journey carry out a brake test Observe the road and traffic condi tions when doing so Warm up t...

Страница 165: ...possible in accordance with traffic conditions Have the brake system checked and repaired in a qualified specialist workshop If you ignore warning lamps and messages on the instrument cluster you wil...

Страница 166: ...ing System Important safety notes If you fail to adapt your driving style or if you are inattentive the driving safety systems can neither reduce the risk of an accident nor override the laws of physi...

Страница 167: ...s deactivated R u anti lock protection for the tractor vehicle and trailer are deactivated R r there is a possibility of the trailer being overbraked Observe the trailer in the exterior rear view mirr...

Страница 168: ...brake when parking the vehicle X Apply the parking brake X Press the top of parking brake lever While doing so move parking brake lever beyond fully applied position 2 into control position 3 and hol...

Страница 169: ...parking brake remains applied Continuous brake Important safety notes The engine brake is used as the continuous brake The effectiveness of the engine brake depends on the engine speed A high engine s...

Страница 170: ...in the transmission clutch circuit you can no longer shift gears There is a risk of an accident Do not pull away or stop the vehicle as soon as possible paying attention to road and traf fic condition...

Страница 171: ...tion R1 R6 1st to 6th reverse gear Cruise control lever Overview The cruise control lever has equal status with the multifunction lever and can be used alter nately This enables simplified equipment o...

Страница 172: ...is selected The u indicator lamp in the status area of the on board computer display lights up The on board computer display shows the engaged gear X Slowly release the clutch pedal and depress the a...

Страница 173: ...earshift shifts to the preselec ted gear A clacking noise in the instrument cluster confirms the gear change The on board computer display shows the engaged gear X Release the brake pedal or parking b...

Страница 174: ...the desired gearshift direction depending on the vehicle load The transmission control shifts up or down at least one gear to a suitable gear The gear change is complete when the on board computer dis...

Страница 175: ...y shift from neutral to the 1st to 4th reverse gear With the vehicle stationary and the transmis sion in neutral X Depress the brake pedal or apply the park ing brake X Depress the clutch pedal X Turn...

Страница 176: ...3rd or higher reverse gear the 3rd forward gear is selected The gear is engaged as soon as the vehicle nears standstill and the clutch pedal is entirely depressed The gear change is complete when the...

Страница 177: ...program M Manual drive program Cruise control lever Overview The cruise control lever has equal status with the multifunction lever and can be used alter nately This enables simplified equipment opera...

Страница 178: ...ver has equal status with the multifunction lever and the cruise control lever The control lever can be used option ally u button to change direction To drive forwards to reduce speed when reversing T...

Страница 179: ...at any time X To activate the manual drive program press the o button and hold The on board computer display shows the manual drive program M and the selected gear X To activate automatic mode press t...

Страница 180: ...tor pedal position to actively influence the shift point Rlight throttle early upshift Rheavy throttle late upshift Rkickdown maximum upshift delay and extremely early downshift When the continuous br...

Страница 181: ...it down to shift down The transmission control determines the most suitable gear target gear for the desired gearshift direction depending on the vehicle load The transmission control shifts up or do...

Страница 182: ...ete when the on board computer display shows the selected reverse gear Engaging reverse gear X Pull the multifunction lever up briefly to shift up or push it down briefly to shift down The gear change...

Страница 183: ...pedal General notes When the clutch pedal is depressed the first time after folding it out pressure builds up in the clutch system If a gear is selected the vehicle pulls away as the clutch pedal is...

Страница 184: ...elect automatic drive pro gram A Y page 177 Vehicle with dual mode steering X Stop the vehicle X Apply the parking brake X Shift to neutral X Make sure that clutch pedal is not depressed X Press lever...

Страница 185: ...and apply the parking brake X Vehicles with Telligent gearshift select the desired gears with the multifunc tion lever Pull the multifunction lever up briefly to shift up or push it down briefly to sh...

Страница 186: ...isplay shows the manual drive program M X If the O symbol does not briefly appear in the on board computer dis play briefly pull away and stop again The gear change will be repeated automat ically Whe...

Страница 187: ...nds The Depress brake message appears in the on board computer display The torque converter clutch is opened when changing gears If you release the accelerator pedal slightly you can determine when th...

Страница 188: ...y Rfor changed operating conditions e g off road driving If necessary correct the tyre pressure Preparing for a journey Every day before starting a journey check the tyres for external damage and chec...

Страница 189: ...tyre pressure message is dis played The tyre pressure control system then shifts automatically to a pressure level with a higher tyre pressure X Make sure that the automatic tyre pressure control mode...

Страница 190: ...perature and you start the engine vehicle load fully laden is automatically selec ted X Press the 9 button on the multifunction steering wheel The selected vehicle load is saved The tyre pressures ar...

Страница 191: ...nt tyre pressure right front wheel C Preset target tyre pressure front axle tyres D Preset target tyre pressure rear axle tyres E Current tyre pressure right rear wheel F Current tyre pressure left re...

Страница 192: ...anual driving program M This will enable you to avoid any undesired interruptions to the tractive power that may occur with automatic gearshifting In difficult terrain you must manually engage and rel...

Страница 193: ...ry ten minutes X To switch off press button again Indicator lamp in switch goes out Driving systems Speed limiter Important safety notes The speed limiter restricts the vehicle speed to the set limit...

Страница 194: ...h in grey Selecting the speed limiter X Press the button The on board computer shows the symbol in grey Activating when driving Multifunction steering wheel X Select the speed limiter Y page 192 X Dr...

Страница 195: ...d within the specified tolerance range of between 2 and 15 km h on downhill gradi ents cruise control brakes the vehicle using the continuous brake When the continuous brake slows the vehicle the indi...

Страница 196: ...aintains the set speed Activating Activation conditions If you are driving slower than 15 km h cruise control cannot be activated If cruise control cannot be activated the on board computer will displ...

Страница 197: ...ge 194 X Push the cruise control lever upwards for a higher speed or down for a lower speed X Keep the cruise control lever pressed until the desired speed is reached Setting the road speed tolerance...

Страница 198: ...n the continuous brake is deactivated when cruise control causes the vehicle to accelerate depress the brake pedal The on board computer shows the symbol and the set speed in grey Camera Important saf...

Страница 199: ...the vehicle on its monitor You see the reversing camera image on the monitor display if Rthe key is in position 2 in the ignition lock and Ryou turn the direction of travel selection switch to the k r...

Страница 200: ...king or friction X Insert the cable of the equipment camera to the open end of wire and tighten the electrical screw connection X Secure the cable of the device camera with a cable connector Switching...

Страница 201: ...On an uphill or down hill gradient a wheel chock may additionally be required If fuel leaks out set the vehicle in motion Consult a qualified specialist work shop immediately H Environmental note The...

Страница 202: ...ode M work A or driv ing mode A drive A Y page 201 X If necessary turn the direction switch to the h drive driving forwards or k reversing position The last gear used in the hydrostatic drive system i...

Страница 203: ...mputer Drive condition display and working mode cruise con trol display go out Indicator lamp in the button flashes The hydrostatic drive system is in standby mode X To deactivate standby mode and act...

Страница 204: ...ng H Environmental note The hydrostatic drive system is particularly suitable for slow work trips Avoid using the hydrostatic drive system at high speeds This reduces fuel consumption and therefore ac...

Страница 205: ...cruise control is suitable for example for mowing on a slope It is possible to adjust the vehicle speed with the working mode cruise control and to set the working speed separately Working mode cruis...

Страница 206: ...e arrow in the on board computer X Release the accelerator pedal This maintains all speeds ranging from 0 km h up to the stored speed The stored speed will not be exceeded In order to maintain the cur...

Страница 207: ...value for the attached equipment press the but ton on the steering wheel The input window for the load value opens in the on board computer X Increase the load value by pressing the u button on the st...

Страница 208: ...er Y page 203 The vehicle is decelerated to the stored speed In order to maintain the stored speed working mode cruise control automatically brakes or accelerates the vehicle X To activate working mod...

Страница 209: ...he on board computer Y page 241 The following functions can now be carried out using the control lever X Engage the hydrostatic drive system Y page 199 The indicator lamp in the status area of the on...

Страница 210: ...ded vehicle or a vehicle with trailer semitrailer may roll away There is a risk of an accident In the control position check whether the parking brake alone can hold the entire vehi cle The tractor un...

Страница 211: ...s not appropriate for the conditions Driving mode Important safety notes G WARNING If you load the vehicle unevenly driving char acteristics such as steering and braking behaviour may be severely impa...

Страница 212: ...the brakes after driving off road If you then notice grinding noises or a reduction in braking performance have the brake system checked at a qualified special ist workshop as quickly as possible Adap...

Страница 213: ...wise damage the differential locks X Challenging driving conditions vehi cles with Telligent automatic gear shift activate manual drive program M Y page 177 Undesired interruptions to the tractive pow...

Страница 214: ...ving style to the unaccus tomed environment X Avoid declutching changing gear or stop ping during the journey Pulling away in water can be difficult due to the unknown surface conditions X After fordi...

Страница 215: ...of the vehicle only secure the cable to secure and stable objects Apply the four wheel parking brake when recovering other objects Y page 166 Diesel particle filter Important safety notes G WARNING F...

Страница 216: ...eneration can then no longer be started and any current regen eration will be interrupted X To switch on off press button If indicator lamp in the button lights up regeneration is blocked Only switch...

Страница 217: ...egenera tion after the engine warming up phase Start the manual regeneration after a thaw ing time of up to 60 minutes if RAdBlue is frozen Ryou have parked the vehicle without regenerating Replacing...

Страница 218: ...key removed from the igni tion lock Rthe immobiliser is activated Rthe driver s door is opened while the park ing brake is not applied Rthe vehicle is stationary for approximately nine minutes with th...

Страница 219: ...methyl ester FAME bio diesel fuel These fuel types cause irreversible damage to the engine and BlueTec exhaust gas aftertreatment as well as also significantly reducing the expected service life Do n...

Страница 220: ...p and screw it on X Lock fuel filler cap with the key X Vehicles with fuel prefilter with water separator drain the fuel prefilter regularly Y page 321 AdBlue Important safety notes Do not allow diese...

Страница 221: ...ion Y page 365 Before filling the tank Example AdBlue U 318 tank Example AdBlue U 218 tank If AdBlue tank still contains sufficient AdBlue pressure compensation may result when unscrewing cap AdBlue m...

Страница 222: ...of injury Make sure that no persons are in the area of danger Set the trailer drawbar to the correct height before coupling up e g by using the height adjustment device Couple up the trailer by revers...

Страница 223: ...observe the correct order when disconnecting the hose couplings After disconnecting the compressed air lines ensure that the covers of the coupling heads on the vehicle are closed If the cov ers are...

Страница 224: ...nge in out side temperature Indicated temperatures just above the freez ing point do not guarantee that the road sur face is free of ice The road may still be icy especially in wooded areas or on brid...

Страница 225: ...prevent you from causing damage to the vehicle If you have ques tions consult a qualified specialist work shop Mercedes Benz recommends fitting snow chains on all wheels on the front and rear axles I...

Страница 226: ...ting at temperatures as low as 15 When fitted with the optional equip ment and filled with cold resistant service products your vehicle can be started at tem peratures as low as 26 i Engine starting m...

Страница 227: ...ing Y page 102 or engine preheating Y page 106 X All vehicles turn the key to position 2 in the ignition lock X Make sure that the on board voltage is suf ficient for starting the engine When doing th...

Страница 228: ...226...

Страница 229: ...safety notes 228 Overview 228 Hydraulic connections 230 Menus and input windows in the on board computer 234 Working hydraulics circuit I 244 Working hydraulics circuit II 253 Power hydraulics circuit...

Страница 230: ...attached equipment There is otherwise a risk of damage to the hydraulic system Overview Types of hydraulic system The hydraulic system can consist of several independent circuits Rworking hydraulics c...

Страница 231: ...es deactivates continuous con sumers green hydraulic connection 3 Q Activates deactivates continuous con sumers red hydraulic connection 1 R Activates deactivates float setting blue hydraulic connecti...

Страница 232: ...r zone of the attached equipment Only switch on the hydraulic system when it is connected to an item of attached equipment There is otherwise a risk of damage to the hydraulic system Working hydraulic...

Страница 233: ...cuit I Red hydraulic connection 2 circuit I Green hydraulic connection 3 circuit I Green hydraulic connection 4 circuit I A Hydraulic connection separate return flow line circuit I or circuit II B Hyd...

Страница 234: ...s then directly connected to the positioning pump as soon as you have selected LS in the Hydraulics input window Y page 237 X Make sure that the engine is switched off X Connect attached equipment tha...

Страница 235: ...rear working hydraulics circuit II Y page 257 into standby mode The pressure is decreased in the hydraulic line of working hydraulics circuit II Power hydraulics Only switch on the power hydraulics wh...

Страница 236: ...line circuit IV Red hydraulic connection return for cir cuit III Green hydraulic connection return for cir cuit IV A Black hydraulic connection free return Menus and input windows in the on board com...

Страница 237: ...tton Hydraulics menu window Below the menus submenus and input win dows of the hydraulics are described Structural sequence in the on board com puter Selection Operation and main tenance Axles Tyres H...

Страница 238: ...ppears All operating conditions of the working and power hydraulics are displayed Working functions menu window As a rule it is simplest to operate the on board computer using the buttons on the steer...

Страница 239: ...seriously or even fatally injured Keep the following in mind before activating the working hydraulics in the case of attached equipment with a constant flow rate a flow rate must always be shown in t...

Страница 240: ...Equipment with load sensing LS display Attached equipment with constant flow rate flow rate Equipment with load sensing LS display Symbols for the working hydraulics circuit and power hydraulics circ...

Страница 241: ...tton on the control lever until the indicator lamp in the corresponding button flashes The symbol has a coloured border Deactivating a hydraulics circuit X Deactivate the desired hydraulics circuit us...

Страница 242: ...and how fast a positioning movement on the hydraulic connections should be made by the control lever The smaller the value for the limit the more finely you can carry out positioning movements You ca...

Страница 243: ...d and green hydraulic connections will be controlled If no function has been assigned and you move the control lever with the blue button pressed the hydraulic connections will not be controlled Struc...

Страница 244: ...Press the 9 button The Automatic selection window closes Settings Save menu windows If you are working with several pieces of equipment you can save all the settings for two pieces of equipment in the...

Страница 245: ...2 saved message in the dis play The Save selection window closes X To cancel saving a profile using the r or s button scroll to the Back function X Press the 9 button The Save selection window closes...

Страница 246: ...ing hydraulics circuit I is activated Deactivating working hydraulics circuit I X Press button I The indicator lamp in button I goes out Working hydraulics circuit I is deactivated or X Switch off the...

Страница 247: ...d hydraulic connections green 3 4 Driving joystick function in the on board computer is selected X Activate working hydraulics circuit I Y page 244 X Ensure that the Driv joystick active function is s...

Страница 248: ...t nobody is in the danger zone of the attached equipment RMake sure that heavy attached equipment is operated with a suitable lowering restric tor so that controlled lowering of the equip ment is poss...

Страница 249: ...ulic connections 1 and 2 X To activate the float setting press and hold red button A X Move the control lever in direction B X To deactivate the float setting move the control lever in direction B or...

Страница 250: ...ht of the attached equipment to the vehicle Mercedes Benz recommends that you only use the snow plough load relief for the pur pose for which it was designed The weight shift Rincreases the traction o...

Страница 251: ...ger possible to switch the value accidentally Switching on snow plough load relief X To switch on using the control lever press and hold red button A X Move the control lever in direction B Red hydrau...

Страница 252: ...ad relief function value X Using the r or s buttons scroll to the Back selection X Press the 9 button The Hydraulics input window closes It is now no longer possible to switch the value accidentally S...

Страница 253: ...he snow plough is raised until the load relief function value has been attained The indicator lamp in button O lights up and the X indicator lamp in the status area of the on board computer goes on Sn...

Страница 254: ...ith a constant flow rate either to red hydraulic connection 1 or to green hydraulic connection 3 If you then switch on the continuous consumer the attached equipment is supplied with a con stant flow...

Страница 255: ...p the Hydraulics menu window Y page 237 X Using the r or s button select cor responding continuous consumer Z X Press the 9 button on the steering wheel or the black button on the control lever until...

Страница 256: ...Call up the Hydraulics menu window Y page 237 X Using the r or s button select working hydraulics circuit II X Press the 9 button on the steering wheel or the black button on the control lever until...

Страница 257: ...Sum of the flow rates in the working hydraulics cir cuit II example Using button K you can interconnect the flow rates of working hydraulics circuit I and circuit II The flow rate is however limited t...

Страница 258: ...dby mode X Connect the equipment to the working hydraulics see the manufacturer s sepa rate operating instructions Y page 230 X Start the engine X Make sure that the hydraulic system is switched on Y...

Страница 259: ...lamp in button V goes out or X Switch off the hydraulic system Y page 230 or X Turn the key to position 1 in the ignition lock Activating deactivating side and rear working hydraulics system circuit...

Страница 260: ...on W goes out or X Switch off the hydraulic system Y page 230 or X Turn the key to position 1 in the ignition lock Power hydraulics circuit III IV General notes The power hydraulics VarioPower are loc...

Страница 261: ...ow rate X Using the u or t button increase or decrease the flow rate Activating power hydraulics circuit III IV X Press the 9 button on the steering wheel or the black button on the control lever unti...

Страница 262: ...ivating power hydraulics circuit IV X Press the 9 button on the steering wheel or the black button on the control lever until the indicator lamp in button N lights up Power hydraulics circuit IV is sw...

Страница 263: ...Useful information 262 Ballast weights 262 Equipment operation 262 Tipper platform 272 261 Working mode...

Страница 264: ...d to suit the work to be performed Equipment operation Engine speed mode General notes If engine speed mode is activated it is possi ble to drive at a constant engine speed above the idling speed in e...

Страница 265: ...n the on board computer X Press the s or r button to increase or decrease the engine speed in approx imately 20 rpm increments X Press the 9 button The input window closes or X Wait for approximately...

Страница 266: ...ng deactivating using the control lever and with the blue button X To activate make sure that engine speed mode is activated Y page 262 X To select the working speed function for the blue button on th...

Страница 267: ...aged the corre sponding display message appears in the event window of the on board computer for approximately two seconds The I indicator lamp in the status area of the on board computer and indicato...

Страница 268: ...a gear you must depress the accelerator pedal to pull away X To pull away with the selected engine speed Rwith the crawler gears engaged Y page 184 select a gear Rwith the working gears engaged Y pag...

Страница 269: ...implements When starting the engine make sure that there are no persons in the area of danger G WARNING At the front of the PTO shaft gear tempera tures of up to 90 may develop If you remove the linin...

Страница 270: ...wards until it engages audibly Switch pin is pushed downwards In the on board computer display the sym bol and rotational speed for the front PTO shaft disappear The W indicator lamp in the status are...

Страница 271: ...irm and level surface Rswitch off the engine Rapply the parking brake Rmake sure that nobody is in the vehicle Rmake sure that nobody is between the vehi cle and the equipment Notes on connecting disc...

Страница 272: ...re is a risk of serious or even fatal injuries Before engaging the PTO shaft and during operation ensure that no one is in the danger area G WARNING When working with additional equipment you could to...

Страница 273: ...npaved roads check the vehicle s underside regularly In particular remove parts of plants or other flammable materials which have become trapped In the case of damage contact a qualified specialist wo...

Страница 274: ...under pressure the float setting can be activated for the pur poses of pressure reduction if necessary Y page 246 Rif there are other people in the cab Do not deactivate safety devices Do not wear loo...

Страница 275: ...steering characteristics vary with the type weight and centre of gravity of the load As the vehicle driver you are responsible for the load being properly secured to prevent it from slipping tipping...

Страница 276: ...g the lashing eyes is not permissible To mount a gritter use the fastening components on the platform The lashing eyes are only to be used for securing a load Instructions for fitting equipment can be...

Страница 277: ...The platform dropside is released X Swing the platform dropside down X Swing front catch lever and rear catch lever down as far as they will go Releasing the platform dropsides A second person is req...

Страница 278: ...en releasing the platform dropside X Make sure that the tipper platform is unloa ded X Pull platform dropside locking lever in the direction of the arrow X Swing rear catch lever upwards to the left a...

Страница 279: ...s on the platform side to which the load is to be tipped The pins have different shapes to prevent confusion or diagonal insertion Rthe handle of the pins must always point downwards and be secured wi...

Страница 280: ...of the on board computer goes out X Disable the tipper function Y page 277 Raising lowering the tipper platform trailer X Start the engine X Enable the tipping function Y page 277 X Press switch B The...

Страница 281: ...pper platform press con trol lever in direction B and hold it in place until the tipper platform has reached the desired position The Y indicator lamp in the status area of the on board computer light...

Страница 282: ...could swing uncontrollably for example due to the changed centre of grav ity There is a risk of injury Make sure that when raising and lowering with a crane that nobody is in the area of dan ger X Ma...

Страница 283: ...to rear lashing points E on the platform floor X Close the rear platform dropside Y page 274 X Remove left and right locking pins H from pins F X Using the handle turn left and right pins F upwards a...

Страница 284: ...platform and remove the lifting gear X Check that the tipper platform and the Y indicator lamp in the status area of the on board computer are operating cor rectly Quick change system for the tipper p...

Страница 285: ...pin B on catch lever C X Push catch lever C inwards in the direction of the arrow until it engages in retainer spring The lifting cylinder is mechanically decou pled from the quick change platform Th...

Страница 286: ...platform horizontally using the lifting gear Ball sockets on the quick change plat form must rest completely on the balls X Press catch lever C outwards in the direc tion of the arrow until it engages...

Страница 287: ...Useful information 286 Cleaning and care 286 Maintenance 291 285 Maintenance and care...

Страница 288: ...vehicle always use a suitable ladder or another non slip climbing aid Cleaning the interior Wet cleaning the passenger compart ment Observe the following points when wet cleaning the vehicle interior...

Страница 289: ...cleaning agents in the mixing ratio prescribed by the manufac turer and do not use alkaline or acidic products Rdo not use any petrol based substances rape seed oil diesel petrol or other sol vents R...

Страница 290: ...been damaged in this way can unex pectedly fail There is a risk of an accident Do not use a high pressure cleaner with a round jet nozzle to clean your vehicle Have damaged tyres suspension component...

Страница 291: ...the vehi cle in an automatic car wash After the automatic car wash remove the wax from the windscreen and the wiper blades This prevents smearing and reduces wiper noise which occur as a result of res...

Страница 292: ...ilure of the brakes also from increased wear The braking character istics change depending on the material that has penetrated Clean the brakes after driving off road If you then notice grinding noise...

Страница 293: ...uency of maintenance work mainly depends on the operating conditions which can differ widely You must secure the vehicle on axle stands of sufficient load bearing capacity if work is being carried out...

Страница 294: ...ehicle is in motion and block your view There is a risk of an accident Before every trip make sure that the front flap is locked X Raise the front flap X Swing safety prop A up and engage it in retain...

Страница 295: ...vel G WARNING The cooling system is pressurised particu larly when the engine is warm If you open the cap you could be scalded if hot coolant sprays out There is a risk of injury Let the engine cool d...

Страница 296: ...as it will go or X Press on cover and insert spring A If the coolant level in coolant expansion tank is too low the on board computer displays the red event window with the symbol Hydraulic clutch act...

Страница 297: ...X Replace cap and screw it on X Replace cover and tighten screws Vehicles with Telligent automatic gear shift Cap Max mark Min mark X Raise the tipper platform Y page 277 or X Tilt the cab forwards Y...

Страница 298: ...e engine or the exhaust system it can ignite There is a risk of fire and injury Make sure the windscreen washer concen trate does not come into contact with the filler neck Topping up the washer fluid...

Страница 299: ...ace cap and screw it on Oil level of steering Important safety notes G WARNING Certain components in the engine compart ment could be very hot e g the engine the radiator and parts of the exhaust syst...

Страница 300: ...Rfan hydraulics Rlifting cylinder of the tipper platform Rauxiliary steering on the rear axle Important safety notes G WARNING The hydraulic system is under high pressure and the hydraulic fluid may b...

Страница 301: ...ic cylinders have not been fully retracted do not top up the oil to the maximum X Open cap X Observe the information on hydraulic fluid Y page 363 X Slowly add hydraulic fluid X Replace cap and screw...

Страница 302: ...no longer be wiped prop erly if the wiper blades are worn This may prevent you from observing the traffic condi tions Windscreen wiper blades General notes Vehicles with external sun visors do not fo...

Страница 303: ...n a vertical direction Ensure that the radiator fins are not damaged Remove any dirt from the radiator fins Damaged or dirty radiator fins can cause the engine to overheat If there is a loss of coolan...

Страница 304: ...entila tion slot in the front flap Cleaning the charge air cooler and hydraulic oil cooling fan Protective grid is designed so that the radiator core fin of charge air cooler oil cooler only has to be...

Страница 305: ...ions e g when mowing check the fine particle filter or the active charcoal filter several times a day and clean if necessary X Open the front flap Y page 291 X Clean dust filter screen X To remove the...

Страница 306: ...t cover X Close catches X Close the right door Cleaning the release valve on the air intake duct The release valve fills accordingly depending on the nature of the work performed by your vehicle X Bri...

Страница 307: ...e g by oil drops on the parking area have the cause of the fluid loss rectified as quickly as possible at a qualified specialist workshop Checking the anti corrosion protec tion Road salt has a corros...

Страница 308: ...the batteries out of the reach of children If you come into contact with battery acid observe the following Rimmediately rinse battery acid off skin thor oughly with clean water and seek immedi ate m...

Страница 309: ...of the vehicle should always be sufficiently charged in order to reach its full service life If you do not use the vehicle for a while the vehicle battery like other batteries can become discharged o...

Страница 310: ...n g Y page 90 X Remove the battery cover Y page 307 X Disconnect the negative terminals X Disconnect the positive terminals Reconnecting the batteries Observe the safety notes on handling batter ies X...

Страница 311: ...Unscrew the cell caps first Otherwise there is the risk of a short circuit RRecharge batteries that are not in use withano loadvoltageoflessthan12 4V Charging the batteries G WARNING During charging a...

Страница 312: ...e the man ufacturer s operating instructions Parking up the vehicle When parking up the vehicle special meas ures according to Mercedes Benz Specifica tions for Service Products Sheet No 383 0 need to...

Страница 313: ...Useful information 312 Where will I find 312 Cab 314 Engine 318 Flat tyre 323 Electrical fuses 327 Compressed air system 330 Jump starting tow starting and towing away 331 311 Breakdown assistance...

Страница 314: ...gulations such as operating instruc tions regulations concerning hazardous materials environmental protection meas ures work safety and accident prevention regulations Stowage space in the rear left o...

Страница 315: ...ages in retaining clamp Assembling disassembling the pump lever 2 part G WARNING If you do not assemble the pump lever as described the handle can slip out of the guide while pumping There is a risk o...

Страница 316: ...bed in the following G WARNING There are moving components in the engine compartment Certain components may con tinue to move or suddenly move again even after the ignition has been switched off e g t...

Страница 317: ...position 2 in the ignition lock or X The engine does not start after tipping turn the key to position 0 in the ignition lock The steering lock must not engage X Remove all loose objects e g bottles to...

Страница 318: ...ehicle decelerates Rit could tilt forwards Ryou could lose control of the vehicle Rpersons in the cab could be thrown for wards Rpersons or objects in the swinging range could be hit There is a risk o...

Страница 319: ...ion 2 X Make sure that the indicator lamp in the instrument cluster goes out after you start the engine When the indicator lamp goes out the cab is locked If the indicator lamp does not go out repeat...

Страница 320: ...has been switched off e g the radiator fan There is a risk of injury If you have to carry out work in the engine compartment Rswitch off the ignition Rnever touch the dangerous areas surround ing movi...

Страница 321: ...e jewellery and watches Rkeep items of clothing and hair for exam ple away from moving parts G WARNING Fuel is highly flammable Improper handing of fuel creates a risk of fire and explosion Avoid fire...

Страница 322: ...reates a risk of fire and explosion Avoid fire naked flames smoking and creat ing sparks under all circumstances Switch off the ignition and auxiliary heating before car rying out work to the fuel sys...

Страница 323: ...cover plate Example Hand pump A Shutoff valve B Inspection window C Drain plug X Place a collector under drain plug C X Open drain plug C To do so turn the drain plug to the left X Press hand pump se...

Страница 324: ...tarting procedure after a period of 20 seconds wait for approximately one minute and then repeat the starting proce dure After three starting attempts wait approximately three minutes before trying ag...

Страница 325: ...vehicle The base of the jack must be positioned vertically directly under the jacking point of the vehicle Observe the following when raising the vehi cle Rto raise the vehicle only use the vehicle s...

Страница 326: ...g away Positioning the jack Front axle Example left front wheel X If the tyres are flat drive onto a wooden underlay X Left front wheel turn the front wheels slightly to the right so that pitman arm s...

Страница 327: ...damaged wheel nuts wheel bolt threads or spherical spring washers can cause the wheel nuts to loosen As a result you could lose a wheel while driving There is a risk of an accident Never oil or greas...

Страница 328: ...place damaged wheel nut covers Observe the wheel nut tightening torques Observe the wheel nut tightening torque Y page 357 When using new or newly painted wheel rims check the tightening torque again...

Страница 329: ...ectric cables could be overloaded This may result in a fire There is a risk of an accident and injury Always replace faulty fuses with specified new fuses of the correct amperage Before replacing a fu...

Страница 330: ...l 15R 10 F05 24 V power socket behind the driver s seat terminal 15R 25 F06 Radio terminal TCC 30 5 F07 Programmable special mod ule PSM terminal 30 15 Fuse module FA1 Consumers A F08 Diagnostics conn...

Страница 331: ...iary heating terminal 30 20 F08 Heating terminal 15R 20 F09 Windscreen heating termi nal 30 25 Fuse module FA2 Consumers A F10 Unimog transmission control module TCMU terminal 30 20 F11 Unimog transmi...

Страница 332: ...mpressor clutch K06 Heating recirculation pump K07 Auxiliary heating overriding control blower Relay module A31 Description K08 Voltage supply CAN valve block K09 Auxiliary heating engine preheating c...

Страница 333: ...ehi cles with a 24 V system Ruse jump leads which are protected against polarity reversal and with a wire cross section of approximately 35 50 mm2 and insulated terminal clamps Rif the outside tempera...

Страница 334: ...ct the jump leads first dis connect the negative terminal clamps of the jump leads from the negative terminals X Disconnect the positive terminal clamp of the jumps lead from the positive terminals X...

Страница 335: ...lease the spring loaded parking brake cylinder manually RThe brake system and gearshift are with out compressed air supply if the vehicle is being towed away The transmission lubrication system does n...

Страница 336: ...ess the accelerator pedal X Vehicles with Telligent gearshift immediately after the engine has started depress the clutch pedal and shift the transmission to the neutral position X Vehicles with Telli...

Страница 337: ...o the release bolt with a maximum torque of 70 Nm Do not use an impact wrench You could otherwise damage the spring loaded parking brake cylinder X Use chocks to safeguard the vehicle against rolling...

Страница 338: ...release screw of left and right hand side spring loaded parking brake cyl inder as far as possible release posi tion Returning the spring loaded parking brake cylinders to the operational condi tion...

Страница 339: ...Useful information 338 Important safety notes 338 Tyre pressure 340 337 Wheels and tyres...

Страница 340: ...There is a risk of an accident You should never reduce the pressure of warm tyres Observe the specified tyre pres sure Check the specified tyre pressures regularly when the tyres are cold at least ev...

Страница 341: ...ce any damaged tyres immediately Check the condition of the tyres regularly at least every two weeks and before long jour neys e g for Rexternal damage Rforeign bodies in the tyre tread Rcracks bulges...

Страница 342: ...vehicle speed increase Rthe tyres may wear excessively or unevenly which can severely impair tyre traction Rthe handling as well as steering and braking characteristics may be severely affected There...

Страница 343: ...fering values for the front axle take account of the fact that the front axle is not normally fully laden The maximum tyre pressures on the front axle are only required if the axle is loaded according...

Страница 344: ...K 2900 4400 2 1 3 5 2 1 3 4 4800 4 1 4 1 405 70 R 20 XM47 136G 3300 4400 2 9 4 1 4400 4 1 405 70 R 20 SP T9 152J 2900 4400 2 1 3 4 4800 4 1 425 75 R 20 XM47 148G 2900 4400 1 6 2 7 4800 3 4 405 70 R 24...

Страница 345: ...1 4 1 405 70 R 20 XM47 136G 4300 4400 4 0 4 1 4400 4 1 405 70 R 20 SP T9 152J 3900 4800 3 0 3 8 4800 4 1 425 75 R 20 XM47 148G 3900 4800 2 3 3 0 4800 3 4 405 70 R 24 SP T9 AC70G 152J 149G 3900 4800 2...

Страница 346: ...00 4 0 405 70 R 24 SP T9 AC70G 152J 149G 4700 5200 3 1 3 5 3 1 3 5 5500 3 7 4 0 295 60 R 22 5 Ultra Grip WTS 150K 4700 5200 5 8 6 6 5500 7 6 315 80 R 22 5 Goodyear 156K L 4700 5200 4 4 5 0 5500 5 8 U...

Страница 347: ...5 Goodyear 156K L 5200 5500 5 0 5 4 6000 6 4 U 423 U 427 U 430 gross vehicle weight 11 990 kg2 Tyres LI Axle load in kg Tyre pressure in bar Front Up to max Rear 365 80 R 20 XZL MPT81 152K 152K 5200...

Страница 348: ...G 5200 6800 2 8 4 1 3 4 4 6 7000 4 8 5 1 445 70 R 24 XM47 151G 5300 5500 3 0 3 2 6900 4 1 275 90 R 22 5 SRT 153J 5000 6100 5 6 7 0 6100 7 4 153J 5200 6800 5 8 7 9 7000 8 5 U 423 U 427 U 430 gross vehi...

Страница 349: ...5 1 6 4 4 8 5 9 7500 7 7 6 7 445 65 R 22 5 AC70 XZL 160G 168G 5700 6800 3 2 4 1 3 7 4 6 7500 5 3 5 5 315 80 R 22 5 Goodyear 156K L 5700 6800 5 6 7 0 7500 8 5 U 423 U 427 U 430 gross vehicle weight 13...

Страница 350: ...500 3 4 3 8 4 0 4 4 7800 5 6 5 8 U 423 U 427 U 430 gross vehicle weight 14 000 kg2 Tyres LI Axle load in kg Tyre pressure in bar Front Up to max Rear 365 85 R 20 XZL 164G 6200 7000 4 4 5 1 8000 6 5 37...

Страница 351: ...62K 164J 5200 6800 4 6 6 4 4 2 5 9 7000 7 0 6 2 445 65 R 22 5 AC70 XZL 160G 168G 5200 6800 2 8 4 1 3 4 4 6 7000 4 8 5 1 445 70 R 24 XM47 151G 5300 5500 3 0 3 2 6900 4 1 455 70 R 24 SP T9 154G 5300 550...

Страница 352: ...nt Up to max Rear 495 70 R 24 XM47 155G 5500 2 8 7700 4 1 U 527 U 530 gross vehicle weight 15 500 kg2 Tyres LI Axle load in kg Tyre pressure in bar Front Up to max Rear 365 85 R 20 XZL 164G 6700 7200...

Страница 353: ...weight 16 500 kg2 Tyres LI Axle load in kg Tyre pressure in bar Front Up to max Rear 365 85 R 20 XZL 164G 7500 5 5 9000 7 5 365 85 R 20 XZL 164G 7200 7500 5 2 5 5 9500 7 5 395 85 R 20 XZL XML 168G 161...

Страница 354: ...445 65 R 22 5 XZL 168G 7500 5 1 9500 7 3 Tyre pressures for off road use based on rated pressure Tyres Operating conditions A slightly yielding surface farmland grassland unpaved road vmax 50 km h B...

Страница 355: ...445 70 R 24 XM47 75 70 55 AC 70 G 45 33 455 70 R 24 SP T9 75 55 40 445 65 R 22 5 AC 70 75 45 33 XZL 495 70 R 24 XM47 80 75 55 Explanatory notes for the table RThe values in are relative to the nomina...

Страница 356: ...tyre pressure than that given in the table for on road driving RGuide value tyres at normal operating tem perature 10 On vehicles with a tyre pressure control system the tyre pressure set for convent...

Страница 357: ...fication plates 356 Operating data 357 Service products 360 Capacities 367 Hydraulic system 370 Vehicle dimensions 375 Information on the compressed air reservoir 379 Compressed air reservoir identifi...

Страница 358: ...on on the vehicle identifica tion plate RVehicle type RBasic headlamp setting RRear axle ratio RAbsorption coefficient diesel smoke RType approval number RVehicle identification number VIN RMaximum pe...

Страница 359: ...range Approx 1000 to 3000 rpm Approx 1000 to 3000 rpm Rated engine speed 2200 rpm 2200 rpm Engine Type U 423 U 427 U 527 Engine model ser ies 934 972 936 971 Engine power output according to DIN at ra...

Страница 360: ...mal operation Approx 70 103 Operation under arduous conditions automatically reduced engine power output 103 Maximum permissible coolant temperature 108 PTO shaft Position of the front PTO shaft stub...

Страница 361: ...to inflate a tyre 10 0 bar Wheel nut tightening torques Nm Pressure plate nut U 216 U 218 U 318 M 20 x 1 5 450 36 Nm U 423 U 427 U 430 U 527 U 530 M 22 x 1 5 600 50 Nm Spring loaded parking brake cyli...

Страница 362: ...nor approved for use with approved service products Additives may cause damage to major assemblies Therefore do not mix any additives with service products You are responsible for the results of usin...

Страница 363: ...e brake fluid approved by Mercedes Benz according to MB Approval 331 0 Infor mation about approved brake fluid can be obtained from a qualified specialist workshop or at http bevo mercedes benz com En...

Страница 364: ...brand Rquality grade Sheet No RSAE viscosity class If in exceptional circumstances the type of engine oil currently used is not available another engine oil approved for Mercedes Benz may be used Tra...

Страница 365: ...ately 45 The heat dis sipation and antifreeze may otherwise be negatively affected If there is a loss of coolant do not top it up by using only water but also add an approved corrosion inhibitor antif...

Страница 366: ...s and biodegradability to an impermissible degree Mixing mineral oils and environmentally friendly hydraulic fluids is not permissible The hydraulic system is filled with mineral oil as standard unles...

Страница 367: ...rature resistance can be obtained from oil companies e g at filling stations Fuel additives Do not add any petrol or kerosene to die sel fuel to improve its flow characteristics Petrol or kerosene imp...

Страница 368: ...he following materi als are not suitable for the storage of AdBlue DEF Raluminium Rcopper Rcopper alloys Runalloyed steel Rgalvanised steel If AdBlue is stored in these types of con tainer constituent...

Страница 369: ...tic drive system 13 0 l With power take off 11 5 l PTO shaft gear 4 0 l Hydrostatic trans mission 9 5 l SAE 10W engine oil 228 0 Torque converter clutch 18 0 l SAE 10W engine oil 228 0 Axles Intermedi...

Страница 370: ...water with approximately 50 antifreeze Y page 362 6 cylinder engine Total capacity 35 0 l 4 cylinder engine Antifreeze to 37 15 0 l 6 cylinder engine Antifreeze to 37 17 5 l Hydraulic clutch actuatio...

Страница 371: ...pment U 318 U 423 200 l U 423 L U 427 U 430 200 l Optional equipment U 423 L U 427 U 430 250 l AdBlue tank U 216 U 218 18 0 l AdBlue 352 1 U 318 U 423 U 427 U 430 25 0 l Windscreen washer system 15 0...

Страница 372: ...ooler D Green hydraulic connection 4 circuit I E Green hydraulic connection 3 circuit I F Red hydraulic connection 1 circuit I G Red hydraulic connection 2 circuit I H Hydraulic connection circuit II...

Страница 373: ...oad sensing connection D Switchover valve between constant current and load sensing operation E Oil cooler F Green hydraulic connection 4 circuit I G Green hydraulic connection 3 circuit I H Red hydra...

Страница 374: ...hydraulics Schematic diagram of power hydraulics circuit III and circuit IV Propeller shaft Positioning pump circuit III Positioning pump circuit IV Hydraulic connection circuit III A Hydraulic connec...

Страница 375: ...2 5 Red hydraulic connections 1 2 Green hydraulic connections 3 4 Yellow hydraulic connections 5 6 Blue hydraulic connections 7 8 Circuit II red pressure line ISO 7241 1 size 20 con nector black separ...

Страница 376: ...ual circuit hydraulic sys tem 32 l min 55 l min 87 Version Circuit III Circuit IV Power hydraulics 125 l min 125 l min i The flow rates are calculated on a theoretical basis Losses are therefore not t...

Страница 377: ...5 l min i The flow rates are calculated on a theoretical basis Losses are therefore not taken into account efficiency Vehicle dimensions i All height values refer to the tyres and vehicle loads listed...

Страница 378: ...ar 1094 mm 1094 mm D Load platform height 1352 mm 1352 mm E Dropside height 400 mm 400 mm F Ground clearance Approx 340 mm Approx 340 mm G Overall width4 2150 mm 2150 mm H Overall height5 2855 mm 2855...

Страница 379: ...00 mm F Ground clearance Approx 385 mm Approx 385 mm G Overall width6 2200 mm 2200 mm H Overall height7 2910 mm 2910 mm I Track width 1734 mm 1734 mm Diameter of turning circle Approx 13 7 m Approx 14...

Страница 380: ...ox 16 5 m Platform internal dimensions 2900 x 2075 mm Vehicle type U 527 K U 530 K U 527 L U 530 L Vehicle model designation number 405 202 405 222 Tyres 365 85 R 20 365 85 R 20 Vehicle load Front axl...

Страница 381: ...ccordance with Arti cle 12 of Directive 87 404 EEC d to be secured to the vehicle by tensioning straps clamps In the case of aluminium reservoirs con tact surface points must be designed to prevent co...

Страница 382: ...re Ps by not more than 10 for a brief period Compressed air reservoir identifica tion plates Example identification plate on the steel reservoir Manufacturer MB part number Maximum operating pressure...

Страница 383: ...office You are welcome to forward any queries or suggestions you may have regarding these Operating Instructions to Daimler AG PC CC Customer Service 70546 Stuttgart Germany Daimler AG not to be repri...

Страница 384: ...Order no 6518 5119 02 Part no 405 584 05 16 Edition 04 15 4055840516_ 4055840516...

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