background image

Содержание 207 D

Страница 1: ...207D 209D 307D 309D 407D 409D Operating Instructions J...

Страница 2: ...Mercedes Benz Operating Instructions Mercedes Benz service 207D 209 D 307D 309D 407D 409D...

Страница 3: ...to modify the technical details as given in the data and illus trations of these Operating Instructions s e e o Reprinting translation and copying even of excerpts is not permitted without our prior...

Страница 4: ...strongly recommend that service and maintenance work listed in the Maintenance Booklet be carried out on time For this purpose an extensive network of MERCEDES BENZ service stations is at your disposa...

Страница 5: ...ls Engine oils Coolants Page 6 4 6 7 7 6 10 12 12 13 13 14 16 16 16 16 19 20 20 22 23 24 24 29 30 30 33 34 37 36 40 40 41 42 Page The vehicle service and maintenanc e 43 4 1 Engine 45 4 1 1 011 incl l...

Страница 6: ...care Vehicle cleaning and care Pago 57 57 58 58 58 59 59 60 60 61 62 62 62 64 65 66 66 66 68 68 69 70 4 1 1 Preparing the vehicle for storage 4 13 Preparing the vehicle for service after storage Trou...

Страница 7: ...control front Hinged door Door control outside 1 Locked 2 Unlocked To open the door press in door lock cylinder Door and window contro l inside 1 Door latch unlocked 2 Door latch locked 3 Opening lev...

Страница 8: ...tho right locked Lever moved to tho left released 1 3 Seat belt example Fastening 1 Pull belt with tongue 1 over shoulder and lap The belt must not be twisted but must be tight 2 Press tongue 1 into b...

Страница 9: ...13 6 Selector lever position indicator MB automatic trans mission or fuel gauge page 31 7 Idle speed control page 29 8 Switches page 10 9 Heating and ventilation page 16 10 Plug socke t 11 Rmho page 1...

Страница 10: ...9...

Страница 11: ...or light trailer 5 Rotary flas hing beacon Switche s 11 Blowe r hig h speed low speed page 16 12 Heated rear window 13 Rotary flas hing beaco n 14 Interior light bus 10 6 Cl1i11 1w l11dh tm hqhl page...

Страница 12: ...11...

Страница 13: ...t Note Switch ing on turn signal lights Up to point of resistance bnef fln 11111q Beyond point of resistance engagmwnl cont inuous flashin g li Windshield washer head light washer Noto When the windsh...

Страница 14: ...on I 11t1ng position 1 9 Tachograph uxiunp lo 1 Time group knoll 2 Speedomet er 3 Speed warning ltqht 4 Clock function control light 5 Tachog raph funcllon control light The control light comes on if...

Страница 15: ...for band selection and tuning of preset stations and with built in cassette player 14 1 On Off Volume control 2 Tone control 3 Push button s for band selcc tton and tuning of preset sta tions 4 Manual...

Страница 16: ...cassette into l fl 1 111 slot as far as it will go with the full reel on the right side Ilw radio will then switch over from radio recep tion to tape play Iiack Thecassette wi ll be released auto mati...

Страница 17: ...ustable The nozzles can be opened and close d with the lever in the nozzles Supplementary heater The supp lementary heater can be operated with the engine on or off Switching on supplementary heate r...

Страница 18: ...eater 1es off 17...

Страница 19: ...enly spread load Vehicle with maximum load 18 with large part of load shifted to rear axle 1 13 Interior light examp le Position 1 On Position 2 Off Position 3 Light is switched on IIH I oll by the do...

Страница 20: ...nnt lock assistant driver s seat I lt1l ocking right r p orate lever tilt seat forward or l ilc kward until lock engages Unlockin g left Operate lever tilt seal forward or back ward until lock engages...

Страница 21: ...d 20 1 17 Door control cargo space Rear door Door control outside example Unlocked To open the door press in door lock cylinder 2 Locked Door control inside 1 Door latch unlocked 2 Door latch locked I...

Страница 22: ...hook 2 Door strap Disengage lockin g hook swing door strap inward Open door 180 and 0ngage locking hook Prior to closing the door engage door strap Attach locking hook Opening angle 270 Door lock Dise...

Страница 23: ...sh door rearward to the stop To close the door grab handle and push door forward until the door lock engages 22 1 3 Door control inside 1 Door latch unlocked 2 Door latch locke d 3 Opening lever door...

Страница 24: ...ngine I IU r 11ul11t1 mpartment flap 11111111h11 engine compartme nt flap I 1111 l 1101 Closing the engine compa rtment flap Lift securing device 23...

Страница 25: ...ing turn signal a11ct lop l1ql1ts Oil level in engine After having started the engino Engine oil pressure Steering free play Tachograph for proper function Fuel reserve Turn steering lock to driving p...

Страница 26: ...ed SAE grades viscosity ranges Refer to Fuels t 1 111t s lubricants etc leering free play M 1111ml steering li ould the re be any free play in the steering have the steerin g system adjusted at a Mt H...

Страница 27: ...expansion tank must l L fillNl up to the marking in the filler neck If possible replenish coolant only with the engine cold coolant temperature less than 122 F 50 C and the heater valvesopen Donot op...

Страница 28: ...leaner If the complete red field is visible in the service indicator actuate push button to disengage the colored field Clean or renew filter element Batteries fluid level Ihe batteries are located be...

Страница 29: ...braked or acceler ated is cornering or when the belt is pulled out q11 1 ckly Inspect belts visually for damaqo nl lww damaged seat belts Inflation pressure and condition of tires Check inflation pres...

Страница 30: ...n 1 Idle speed contro l knob 1 t rlr lly 1111 1 the engine can be started immediately 1 1111 1 r11111 ui sco ld depress accelerator halfway and turn idle spoed adjusting knob 111 1111 lo the stop Rele...

Страница 31: ...e speeds in the lower gear ranges 4 Demand full engine output only nflcr the operating temperature has been reached Engage reverse gear only at engine 1tllcspeed and with vehicle at a standstil l Caut...

Страница 32: ...ottle pressure pomt full throttle down 111 111111111 accelera tion The transmission will shift down only 11 the driving speed is 11 111 1 l irnum speed of the next lower gear leII h v1 1 positions 1 1...

Страница 33: ...ine braking effect up to the maximum permissible engine speed in second gear Refer to marks on speedometer or tachograph 1 Only 1st gear is at your disposal Advantageous for the operation on steep uph...

Страница 34: ...11111111 admissible maximum speed of each gear refer to marks on speed I It IIOljlilph 111 11111 illc r w 11111111omat ic transmission I 1111 11 lully I 111111 l11 1 1s full throttle driving high engi...

Страница 35: ...g observe the gauges and contro l l1 qhls on the instrumen t panel from time to time The governor on the injection pump limits the maximum engine speed Travelling downhill the vehicle determines the o...

Страница 36: ...is driven the I wnr 1 1 the fuel consumptio n Brief bursts I p11t1d will improve the average speed 111 11111 jllgibly I N pl1111allon of sample graphs Ihu 1 11 omic dr iving peaked graph lines Ill vd1...

Страница 37: ...downhill qr icl1l ll l oxplo1t the engine brakin g effect by shift ing into lower gear Parking App ly hand brak e when stopping or pmking a vehicle on level ground or on down hill gradients Vehicles e...

Страница 38: ...or and trailer when the tractor is backing up I 11 1 1w111q the coupling operation check the pertinent locking device or indicator feeler 11111111 lety button for proper seating ofthetrailercoupling b...

Страница 39: ...asure spray vehicle uncJors1do with wax based preservat ive Ifthe ve hicle is used regularly repeat treatment w1tt1presorvntivo now and then Spraying agents formerly used such as petroleum diesel oil...

Страница 40: ...diesel fuel if no winter diesel fuel is v111 11 1 0 or if the amb ient tempera ture drops below 5 F 15 C Refer to Fuels 1 11 t s lubrican ts etc I nora l driving instruct ions 111111 1 ctoff immed ia...

Страница 41: ...sive odor 40 Diesel fuels at extremely low temperatures Atvery low temperatures the flu1t11tyof die sel fuel may become insufficient chm to paraffin separation Toavoid malfu11ct1u11 diesel fuels of a...

Страница 42: ...t 111 111 1 ilure 1111 111p ounded engine oils must not be I I d i The MERCEDES BENZ facto ry or your service station fills a new or a recondi tioned engine with an initial operation oil This isa high...

Страница 43: ...solution must be draino I from the system and renewed after a mnxi mum period of two years Thecooling system may need degreasing descaling and flushing prior to the use of antifreeze Do not add any m...

Страница 44: ...111 thrv s door by the MERCEDES BENZ service station is a reminder of the com ing service or maintenance work Should any service and maintenance job s have to be carried out on a do it yourself basis...

Страница 45: ...l repair work Besides this basesarc proV1CI ed all over the globe intended to ensure the rapid supply of MERCEDES BENZori ginal spare parts More than 200 000 different spare parts even for rather old...

Страница 46: ...oil I 10 removing the oil filter place oil t II pan under oil filte r Loose n but do I 1111screw oil filter cover securing nuts 111 ttcover from oilfilter housing in order lh 1 tho oil may drain Unsc...

Страница 47: ...turers detergents Any MERCEDES BEN Z service station will offer you advice If no such detergent is available a non foaming household detergent may be used Caution Filter manufacturers detergents have...

Страница 48: ...t the crankshaft in 111 1 111 11 of rotation not at the camshaft II r fl tal tools for valve adjustment 11 ounterholding wrench on the I 11 111 of the valve spring retainer to I v 1 11the valve from r...

Страница 49: ...1011 4 2 1 Fuel prefilter Regularly check fuel prefilter for soiling visual inspection Replace if required 4 2 2 Replacing the fuel filter Unscrew securing screw of filter and remove filter Replace se...

Страница 50: ...s continuous hl1111d1ng is ensured thro ugh the overflow 111111 Alter any repairs to the fuel system or 111 lhn event of driving until the fuel tank is 111nplete ly empty the entire system must ho hie...

Страница 51: ...ed by new ones when they have been in use for an extended period oftime approx four years Use only tested and recommended hose material and hose clamps 4 3 1 Draining coolant and filling system with c...

Страница 52: ...e V belt until the 111 k spring can be felt or heard to 111 1111gage Discontinu e pressure as ll11 1wisemeasuring data are incor H I 11 lully lift off tester without altering 1111 1 lerarm position un...

Страница 53: ...se tensioning screw until the V belt can be slipped on 3 Turn tensioning screw until the spe citied value is achieved Specifi ed value for new V belts V belt section width 12 5 mm 50 on KG scale 4 Che...

Страница 54: ...el 11 11 lr inslucent brake fluid reservoir is 1l11 d on the front LH side of the engine 11 11pmt ment Ih Ill11cl level can be checked witho ut w111 g off the cap The reservoir must lw y be sufficient...

Страница 55: ...h e filler hole 11 ro 4 5 1 2 Cleaning breather Clean exterior of breather on transmissio n housing as otherwis e oil loss may be 4 5 2 MB automatic transmission Engage parking brake and move selector...

Страница 56: ...110 converter housing Back off 111 111q Drnrn oil Renew seal rings w111111 1 llqhten drain plug Observe ltl 11111 1 lo1q11os The oil level in the transmi ssion fluctuates with the oil temperature With...

Страница 57: ...run it at idle Selector lever in position P Pour in the rest of the oil while the engine is running Shift all gears and return selec tor lever to neutral position P Inspect oil level while the engine...

Страница 58: ...ly1llheoillevel reaches the lower edge 11111 lillcr hole in the differ ential lcl 1 11 11 roughthe filler hole if required Should the oil level llo chc t k icl with the rear axle warmed up do 1101 nll...

Страница 59: ...at a MERCEDES BENZ service station imme diately Power steering Play in the steering should only be checked when the engine is running Power steering In case of emergency i e when the hy draulic system...

Страница 60: ...l l ti 1 1 11 Cil 1 111 llw dista nce betwee n these two 1 1111 1volli cle backwards or forwards Will l i rolntion and measure the dis 35 45 mm 1 4 1 6 111 11 0111 the upper edge of th e filler holo N...

Страница 61: ...below cargo body Unscrew the securi ng screws Remove spare wheel from the side and unscrew spare wheel from carrier Spare wheel below chassis frame encl 1 Pull off thread protection caps Corn pletely...

Страница 62: ...bolts in or I to avoid jamming of the wheel 1 11111119 bolts or wheel secur ing nuts Prior to positioning th1 111111 1wlleul twin wheels make sure all plw1u nl 11ngs are properly seated After hnv111q...

Страница 63: ...lining thickness is reached replace brake pads immediately Check lining thickness through one of the openings in the disk wheels usea light for visual inspection Rotate disk wheels if required Commerc...

Страница 64: ...ake 1mcho r plate lhu brake linings must be replaced as on as they are worn to minimum thick IS Minimum thickness 3 mm 0 12in For a carefulcheck of lhP l r 1ke shoes and linings remove the brake drums...

Страница 65: ...e fluid level in the rcscrvoi1 is too low Function of the indicator light cnn Im tested Turn steering lock to driving position Depress con trol pin on reservoir II llrake fluid needs to be replen ishe...

Страница 66: ...t bleeder hose I l 11 u hose end in a jar half filled with l 1 1k u fluid I 1i pw ss bra ke pedal until resis tance 111 lie felt Reta in peda l in th is pos ition Bac k off bleed scr l W l yf1 p111 ox...

Страница 67: ...d by means of insulating tape Faulty fuses must be replaced instead of repaired An additiona l set of fuses and bulb s should always be carried in the vehicle for emer gencies 3 Only after pos itive a...

Страница 68: ...igh beam right 3 Low beam left II Low beam right h I u III Parking light left tail light left instrument panel llqhl111 1 Parking light right tail light right Hazard warning flasher switch interior li...

Страница 69: ...d turni ng it cou nter clockwise Remove two filament bulb with socket Do not touc h the new bulb with moist or oily fingers but use tissue paper Install the lamp in such a way as to ensure the inserti...

Страница 70: ...articularly clamp under 1 de Vent holes in the plugs and or cell vuntilation hoses must not be plugged No 111u tal objects should be placed on the tmtteries danger of short ci rcuit Battery vl ual ins...

Страница 71: ...bing Apply some talcum to window w alht 1 strips and door rubber seals Have the chassis thorou ghly cleanecl irnl inspected prior to the performnnc of major maintenance work After cleaning the vehicle...

Страница 72: ...content If the vehicle is operated without anti freeze in the coo lant e g in tropical zones it will do to add 1 anticorro sion oil Check paintwork for damage and re pair life however is limited no m...

Страница 73: ...storage period of the vehic le is unknown 72 Shou ld the engine have been prcservo I perform special depreservution measures Every MERCCDrS 111 NZ service station will you accordingly Check oil level...

Страница 74: ...ki11 11 Ambient temperal1111I11 1 w 32 F 0 C Fuel filter clogg d Vent in fuel tank clouoi d Overflow valve in thu 11111 11 1111 pump does not hold 111 11 developed proS iw o eliminate the cause of the...

Страница 75: ...icient release travel of slave cy linder Fluid level in hyd raulic system too low Co roc t1vom 11011 For details refer to section Dra1111111cl r plact l yllranded fuel 3 1 Observo w111ll r 01w1 1 1t o...

Страница 76: ...system for leaks add fluid 4 7 3 1 2 Power steering Air in the hydruullt V I 111 Check syste m for leaks r ttles when being turned acld fluid 4 7 3 Low fluid level in y IP111 Chec k system for leaks...

Страница 77: ...p Io prnt a 1 11il y No or insufficient Vacuum brake booster braking effect defective Work h11p1p po11sll1illly No brake fluid in hydr auli c system C lw k hyd1 1ul1c y lt lfl 4 9 1 Im lcJ1k 11 1 1 IJ...

Страница 78: ...arter ct 10 t111c Workshop respons ibility Charging contro l light fails to come Burnt out 1111111 llop lace on with engine inoperative Open circuit 111 wlJlllU l 1qhtenor replace connect ions Chargin...

Страница 79: ...arbon fou led Workshop responsibility Ambient temperat ure below Comply with measures required 320F OOC lor winter operation 2 8 Fuel pump will not feed Workshop responsibil ity Heater motor will not...

Страница 80: ...ils 5 2 5 7 Shutting off the engine when the vac1111111 v It 111 I ln111ty Open engine cover and push down stop lever on inject ion pump until the engine stops 1 Stop lever at onjection pump example 7...

Страница 81: ...0 mil s 1 Move transmission selecto r lcvor to position N 2 Do not exceed a towing spee d or 40 km h 25 mph For a towing distance of more than 50 km 30 miles remove prope ller shaft of the live axle I...

Страница 82: ...omatic MB transmissio n Turn steering lock to the driving position The preglowing indicator light must have gone out Move selector lever to neutral pos ition N Tow start vehic le For approx 2 Movt c e...

Страница 83: ...or safety reasons th is card must 1101 IJIJkt pl 111 ll11J VPlih11 1111 l ltw key numbe r for the order ing of rep lacement keys Card No 2 This ca rd without key number is kopl 111 lt1ttMnl11t r11111...

Страница 84: ...e ire 1 Chassis number 2 Identification plate in nght entranc e 1 I 111111 N I I II fl Ill I It Body number on right side front cab post 83...

Страница 85: ...vehicle weight 2 550 2650 280 0 3 00 1 oo I 100 1GOO 4600 5620 5840 6170 7 O iO l If 10 l 10 1 0 10140 1 Only van 6 3 Main dimensions mm in 207 D 207 D 207 D 209 D 209 D 209 D 307 D 307 D 307 D 401 U...

Страница 86: ...pow 1 accordinq to l IN Max torquu 111 N111 tllJ II Idle speed Injection 01d11 Ejection IHIJU 111 111 ii 11 1111111 11n los New nou lo t Used nou los Start of l IIV 1y ll l Valve arrarH1t 1111 111 207...

Страница 87: ...rature control Coolant temperat ure Design Clutch control Desig n Model Number of gears Gear ratios lJ Illl 111111 ll 11 41Ill 11 11 11111 1 tllll h1 II 1 1 111111 1111111 j 1 11 O I i 111111 11111 1...

Страница 88: ...ptional f owor steering LS 2 A 7655 V belt narrow type 12 5 x 900 2070 2090 Rigid knuck le yoke axle VL 0 1 C 1 3 730 4 Optional Rigid knuckle yoke axle VL 0 2 C 1 51 730 4 3070 309 0 Rigid knuck le y...

Страница 89: ...Design Model Rear axle ratios Vehicle Van Design Model Rear axle ratios Vehicle Design Model Rear axle ratios 11 It 111 0 1 1 7 11 1 lo 1111 2 1110 2 2 11 h 1110 3 3 3 110 I I lyp Old OilII l h 1110 3...

Страница 90: ...sk brake 2nd circui t rear wheel brake drum brake Cargo bus for personnel transpo rtation 1st circu it front wheel brake disk brakes lower pistons of brake calipers and rear wheel brake drum brake 2nd...

Страница 91: ...gn Output Alternator drive Starter motor Design Output Batteries Engine 616 Engine 617 11111I pit I I l I V A V Ii II I t Ii I OI I V 1 1iAll t pll111111I I V 1111 Ali 111 I I V IoloAh or X 12 V 88 Ah...

Страница 92: ...1111111 Indicator hqlll Hazard w11111l11 1II 1111 1111th 111111 ll1 1ht llluminall on 111 111 1o 011 trc I Indicato r 1111111 111 11 11 liJ 11111111 FuSC l Incandescent lamps A 12 V 45 40 W Optional...

Страница 93: ...ch X1 Trailer plug socket Parking light left tail light loft trailer plug socket E6 Parking light left E7 Tail light left F5 Fuse X1 Trailer plug sock et GJHeadlights E8 Headlight left E9 Headligh t r...

Страница 94: ...5P h fg 41 FS 8A i1 1 f u 69 11 0 1 ls w g ws t r P 1 r 1 s2 W L t tt 4 41 5gr 1 1 gr gr SW SW EJ E7 X1 41_ _ lb 63 I 5f r 04 3 42 L 43 44 ill 45 L 1 5 bl ws 33 j H3t 1 br J 46 5 5 5 ws ws g SW ws L...

Страница 95: ...left P5 Clock I 11 w11 h 011 pressure H13 Stop light right H14 Horn B Door contact switch S4 Switch horn interior lights plug socket X1 Trailer plug socket III J c 1 11 111111 11tights E15 Interior li...

Страница 96: ...lsw t B1 r lsw rt tx 3 1sw rt 1srn 1 sw rt rt H12 t H13 t 1 1 br br L L IIJI j 32 1g gn rl isa I1 1 3 t 1 111gr1gn rt r rt J M lrt m I 1 1 I I 1 1 gr 1 gr II In 1 r1 r I L P ij58 I 1 trr 1 I I 104 IIT...

Страница 97: ...ansmission a Starter lock out switch b Switch backup light c Solenoid valve kickdown d Solenoid valve 1st gear 7 Cable connect ion 8 Backup light 9 Kickdown switch 10 Sending unit selector lever posit...

Страница 98: ...c transmissio n Oil pan Oil filter Oil drain plug torque converter Securing screw oil filler pipe 7 1 4 8 14 2 101114 35 I 7 J 3 I I I 111111 I rrn 11 p1111q l J t o il II cuu aIft Whonla Wt11 I 11111...

Страница 99: ...required information Capacities ca I lH I ool 11 11 1111111 lilll 01 lllllktl lh11cl max 6 5 I 13 8 11 5 US Imp pis min 5 0 I 10 6 8 8 US Imp pts fnq11111 oil V1 cosity ranges max 6 5 I rln ler to Se...

Страница 100: ...ndshield washer system and headlight washer system 111111 1111 I II Fuel coolant lubricant or brake fluid o II Brake fluid I I I 9 II R 111111 pl l Multipurpose grease Bosch Ft 40 v 1 70 I Diesel fuel...

Страница 101: ...Service 140 1 600 14 000 8000 Maintenance 200 2400 20000 12 000 Service 270 3 200 27 000 16000 Service 340 3000 340 00 20000 Maintenance 400 4800 40000 24 000 Service 470 5600 470 00 28000 Service 540...

Страница 102: ...5 R 14 C N 8 2fli 3 IJ I II Summer tires top speocl 140 km II fl 1111 l J Winter tires top speod I O I 111 11 1111 It Rear axle Axle loads kg lb 1400 1680 2030 Ill 3090 3 700 4480 40 56 9 4 5 64 4 5 6...

Страница 103: ...6115841096 Order No 6550 6092 02 Englische Ausgabe A 1 Daimler Benz AG Stuttgart Untertuerkheim Zentra lkundendienst...

Отзывы: