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16

 GAS PRESSURE REQUIREMENTS 

A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLIANCES CAN BE IMPROPER GAS 
PRESSURE! 

Such problems as changes in flame color or configuration, gas pilot or burner outages, intermittent operation, 
changes in heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or 
improper gas pressure at the time of the installation.  The most important item to check during the installation and 
the first thing to check when problems occur is gas pressure! 

Gas supplies normally enter a residence at 1/2 PSI (13" - 15" W.C.) (3. KPA).  A regulator is then placed inside 
the residence, which drops this pressure to 7" W.C. (1.8 KPA) (Nat. Gas).  This "inches to inches" regulator is of 
adequate capacity to service the gas appliances (such as dryer, furnace, etc.).  If this regulator's capacity is not 
sufficient to add the Gas Fireplace, an additional "inches to inches" regulator must be installed for the Fireplace.  
EXCEPTION: Some codes allow 2-PSI (1.4KPA) supplies to enter the residence, in which case "pounds to 
inches" regulators are used. 

The following table provides information on correct gas pressure requirements.  Be sure your gas supplier or 
plumber carefully follows this table. 

 

  

DESIRED 

INLET 

PRESSURE 

MINIMUM

INLET 

PRESSURE 

MAXIMUM

INLET 

PRESSURE 

MANIFOLD 

OUTLET 

PRESSURE 

AIR SHUTTER

POSITION* 

NATURAL GAS 

7.0" W.C.

 

(1.75 kPa) 

5.0" W.C. 

(1.12 kPa) 

11" W.C. 

(2.61 kPa) 

3.5" W.C. 

(0.87 kPa) 

1/8 - 1/4 " OPEN

(7 mm) 

L.P. GAS 

11.0" W.C

(2.75 kPa) 

11" W.C. 

(2.75 kPa) 

13.0" W.C. 

(3.24 kPa) 

10.0" W.C. 

(2.5 kPa) 

½" OPEN-MIN.

(14 mm) 

  TURN GAS VALVE KNOB TO "HIGH" POSITION.   GAS PRESSURES MAY VARY PLUS OR MINUS 5%. 

*NOTE:  FOR HIGH ALTITUDE  (ABOVE 5.000 FEET) SOME VARIATIONS IN AIR SHUTTER SETTINGS MAY BE REQUIRED. 

Manifold pressure must be taken at the MANIFOLD" tap and inlet pressure at the "SUPPLY" tap 

with the burner

 

operating

 

by a qualified installer (see Figure 10:  Pressure Test Port). 

 

Figure 10:  Pressure Test Port 

GAS LEAK TEST REQUIREMENT:  

It is the responsibility of the installer/service person to assure 

that each and every gas connection and supply tubing that are a part of this fireplace are leak proof.  The 
qualified/ certified individual connecting the gas supply line, performing pressure tests or performing 
any service to this fireplace is required to perform a THOROUGH LEAK TEST on ALL gas fittings that 
are a part of this appliance or the gas supply line connection using soap-water solution or a calibrated 
combustible gas detector.  Failure to perform this leak test may lead to a house fire and/or an explosion.  
Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify 
that all connections and supply lines are leak proof.

 

f i r e - p a r t s . c o m

Содержание SEABROOK D-40

Страница 1: ...S PHONE 6 FOLLOW THE GAS SUPPLIERS INSTRUCTIONS 7 IF GAS SUPPLIER IS UNAVAILABLE CALL YOUR FIRE DEPARTMENT POUR VOTRE S curit Que faire si vous sentez une odeur de gaz 1 Ne pas tenter d allumer d appa...

Страница 2: ...DIAMETER EXHAUST 4 DIAMETER INLET or CO AXIAL 4 DIAMETER EXHAUST 6 DIAMETER INLET NET WEIGHT 195 lbs SAFETY AGA CERTIFIED PILOT GENERATOR MILLIVOLT SYSTEM ACTIVATED WITH SWITCH REMOTE CONTROL OR THERM...

Страница 3: ...al should not be placed on or near the Insert Mendota Inserts are designed for installation only in vented non combustible fireplaces Any fireplace in which an Insert is to be installed MUST be vented...

Страница 4: ...dota Insert will usually heat a large area of your home if situated to maximize heat circulation NOTE The Mendota Insert is designed as a supplemental heat source It should not be used as a whole hous...

Страница 5: ...NTEL 5 8 24 3 4 FROM TOP OF GRILL TO MANTEL 12 MIN A B TRIM 16 1 4 8 IN MIN CLEARANCE MANTEL 13 1 4 24 34 D 40 Surround Dimensions A B Inches mm Inches mm No Trim 31 788 44 1118 33 838 48 1220 36 914...

Страница 6: ...TRIM 12 MIN FROM TOP OF GRILL TO MANTEL MANTEL 34 24 16 1 4 13 1 4 8 IN MIN CLEARANCE D 40 Surround Dimensions A B Inches mm Inches mm No Trim 31 788 44 1118 33 838 48 1220 36 914 52 1321 With Black...

Страница 7: ...nd 6 flue liners permanently secure damper in open position NOTE Massachusetts requires that the flue damper must be removed or permanently welded in the open position 6 If damper opening is too small...

Страница 8: ...em There are two methods for venting Mendota Direct Vent Inserts 1 Co Axial and 2 Co Linear FIGURE 3 NOTE THE INSERT IS DESIGNED TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPON...

Страница 9: ...lashing prevents water and small animals from entering area between the chimney liner and flue liner Plan for 1 to 1 1 2 25 mm to 38 mm overlap on each side Center the flashing and mark it about 3 75...

Страница 10: ...then return to the fireplace opening and pull the rope to guide the liner s into place through the smoke shelf and the damper opening to a point 20 508 mm above the fireplace hearth See FIGURE 5 It m...

Страница 11: ...ter to vent cap 4 inlet flex pipe extends from vent boot adapter to existing chimney above damper area aprox 4 5 ft Tightly secure 4 flex pipes using clamps provided Seal vent cap flashing to top of c...

Страница 12: ...side the Gas Valve Blower compartment FIGURES 7 Exhaust Baffle 20 VENT BOOT ADAPTER INSTALLATION SEE FIGS 7 7A A Remove 2 sheet metal screws inside top of firebox at front edge B Remove exhaust baffle...

Страница 13: ...t baffle by placing rear edge on ledge swinging front edge upward and reinstalling two 2 sheet metal screws CAUTION The exhaust baffle must be reinstalled before operation THREADS FRONT FIBERGLASS SEA...

Страница 14: ...LL INSTALLATION FIGURE 8 FLAT FRONT FIGURE 8A BAY FRONT IMPORTANT NOTE INSTALLATION SERVICING AND REPAIR MUST BE DONE BY A QUALIFIED SERVICE PERSON THE INSERT SHOULD BE INSPECTED AT LEAST ANNUALLY BY...

Страница 15: ...ss than 16 refer to the diagram above and the following procedure to see if additional floor protection is required Project a line using string or a tape measure from the top of the lower grill to the...

Страница 16: ...n from the supply regulator to the Insert Refer to the following table for proper gas pipe diameters PIPE LENGTH FEET SCHEDULE 40 PIPE INSIDE DIA TUBING TYPE L OUTSIDE DIA NAT L P NAT L P 0 10 1 2 1 3...

Страница 17: ...INLET PRESSURE MAXIMUM INLET PRESSURE MANIFOLD OUTLET PRESSURE AIR SHUTTER POSITION NATURAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa 3 5 W C 0 87 kPa 1 8 1 4 OPEN 7 mm L P GAS 11 0 W C 2...

Страница 18: ...connections between the gas valve and the burner orifice s and pilot light must be leak tested prior to first firing using soap and water solution or a calibrated Combustible Gas Detector All leak tes...

Страница 19: ...el mounting screws and flip this panel downward Replace the battery with a high quality 9V Battery only 8 After pilot is lit and before installing logs turn Gas Dial to ON and cycle the burner on off...

Страница 20: ...ch see step 7 to turn off rear burner NOTE The rear burner is controlled by a 9 Volt DC solenoid valve One 9 Volt cell battery located behind the control panel provides power for this unique feature R...

Страница 21: ...tic wrap using a sharp utility knife or equivalent Locate the 2 bags of coals and the log pieces Identify each log piece A F and the Large Chunk coals and Small coals per the diagrams show on this pag...

Страница 22: ...TOUCHES THE REAR BURNER LEG FOR USE WITH LP GAS SLIDE TOWARDS THE REAR OF FIREBOX SO THAT THERE IS A GAP BETWEEN FRONT SURFACE TEXTURE OF LOG AND THE REAR BURNER LEG 3 Place Log B between rear most bu...

Страница 23: ...ace this log so that its rear most edge is 1 8 away from the center burner tube Adjustments to this location can be made later during Log G installation 5 Place left front log D behind front burner an...

Страница 24: ...and D to cover the Pilot Light Look at the diagram at the bottom of this page to determine the exact position of this log This log should use the center Log Iron bar for support Log E must rest on Cen...

Страница 25: ...F so that the hole in log F falls over Pin in log B see diagram below Front right corner of Log F must rest on left most Log Iron Bar as shown in the next diagram LOG F LOCATION Make Certain that the...

Страница 26: ...lace right log G as shown below Front right end against right most log iron bar and the Pin Hole shown over pin in LOG C Also see diagram in the next page for exact location of Log G PINHOLE fire part...

Страница 27: ...26 fire parts com...

Страница 28: ...right glow Sixteen Large Chunk coals are provided in the bag You need only use approximately 9 Large Chunk Coals during initial installation Save the rest for future replacement To achieve yellow flam...

Страница 29: ...MMEDIATELY TURN THE THERMOSTAT WALL SWITCH OFF AND WAIT 60 SECONDS BEFORE TURNING ON AGAIN IF BURNER DOES NOT COME ON IMMEDIATELY AFTER SECOND TRY RECHECK COMPLETE INSTALLATION OF LOGS PILOT ETC TO IN...

Страница 30: ...profile cross flow blowers are made of special alloy steel for constant high speed operation at high temperatures Blowers are equipped with long life maintenance free bearings that insure quiet opera...

Страница 31: ...n gas valve and ON OFF switch or thermostat wire 6 Remove 2 sheet metal screws that hold down the burner tube weldment and remove burner 7 Remove all sheet metal screws from Removable Burner Pan Remov...

Страница 32: ...and propane to make it smell can be harmful to glass and can leave a white film deposit on the glass This deposit can be removed with cleaners such as KEL KEM Polish Plus 65 06 00455 See your dealer f...

Страница 33: ...shown are for depiction purposes only Your actual model may appear different than what is shown above GAS FLAME ADJUSTMENT During the initial installation the air shutter opening should be checked to...

Страница 34: ...gs will establish proper thermopile Millivolt generation and assure trouble free burner operation Readings must be taken with a Pilot ONLY operating b Main Burner operating A PILOT ONLY OPERATING Ther...

Страница 35: ...84 Knob Hi Lo Regulator Ext 05 02 00290 L P Pressure Regulator HA 27 0016 Front Orifice Nat Gas 52 HA 33 00198 Rear Orifice Nat Gas 7 64 HA 33 00191 Front Orifice L P Gas 57 HA 33 00190 Rear Orifice L...

Страница 36: ...the LP Pressure Regulator in place using the 3 screws you removed in Step 2 Tighten down using a flat blade screwdriver 4 Remove both Rear and Front Burners Locate and Identify the Rear Burner Orific...

Страница 37: ...36 Figure 19 fire parts com...

Страница 38: ...role liquefie GPL Input Rating Btu hr 0 1370 m Entr e nominale 40 000 39 000 Min Input Rating Btu hr 0 1370 m Mininale Entr e nominale 6 000 6 000 Orifice DMS 1370 m Orifice 48 32 1 16 57 Maximum outp...

Страница 39: ...GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESSURE AT MANIFOLD Per Manual a 3 5 Inches Water Column Maximum Nat Gas b 10 5 Inches Water Column Maximum L P Gas TAKE COMBUSTION SYST...

Страница 40: ...39 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED fire parts com...

Страница 41: ...40 NOTES fire parts com...

Страница 42: ...41 NOTES fire parts com...

Страница 43: ...s not cover glass or log breakage Mendota has the right to investigate and inspect the exact original fireplace and materials in the event a claim is made without alterations or tampering to determine...

Страница 44: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com DT 0704 Part 85 03 00685 fire parts com...

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