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15 

PROCESSOR OPERATION

 

 

SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS (pages 4-8 
of this manual) BEFORE BEGINNING ANY PROCESSOR OPERATION. 

 

.

 

DANGER 

FAILURE TO OBEY THE FOLLOWING PROCEDURE WILL RESULT IN DEATH OR 
SERIOUS INJURY. 
 

-AVOID CONTACTING OVERHEAD WIRES 

 

-USE CAUTION WHEN RAISING LOADED PROCESSOR.  OBJECTS     

COULD FALL FROM PROCESSOR TOWARD BYSTANDERS OR OPERATOR. 
 

-REMOVE ALL FOREIGN OBJECTS FROM BALES. 

 

NOTICE:  

Refer to your power unit’s operator’s manual for safe 

operating limit

 and use of 

counterweights.

   

SKIDSTEERS REQUIRE A 2,700 LB. LIFT CAPACITY MINIMUM.

 

 

1.   Load one bale at a time.  If possible, use other bales as a ‘backstop’ to assist in loading 

the bale into the Roto-King. 

2.  Using the spears at the front of your RK-500, position the bale so that when it is loaded, 

it will ‘roll’ into the bed of the processor.  

3.  Tilt the bucket forward until the spears are parallel to and slightly touching the ground.  

Center the bale on the tines.  Move toward the bale until the bale loading spears are fully 
under the bale, then roll the bucket back to load the bale.   

4.  Once the bale is loaded, engage the hydraulics and the bale will start to rotate.  Having 

the bottom of the bucket at eye level is suggested.  Reversing the rotation of the bale 
may be necessary in order to break through the twine or net wrap.   The bale should 
then unroll/disassemble and discharge through the bottom of the bucket.  If a hay ‘plug’ 
occurs, the reversing action may again be necessary to clear the plug & complete the 
processing of the bale.  Typically, the bale will unroll the easiest in the direction that it 
was rolled.   

 

TIP 1

:  If the bale is rolling toward the operator, the bucket should be tilted 

about 15

°

 - 20

°

 forward.  Likewise, if the bale is rolling away from the 

operator, then the bucket should be tilted about 15

°

 - 20

° 

back.

 

 

 

TIP 2

:  If the bale has been reduced to about an 18” – 24” core, and it has 

been reversed 4-5 times; it may be necessary to simply dump the bale out of 
the bucket.  This core may want to continually ‘plug’ the processor and 
therefore stall out the machine causing unnecessary bypassing (heating) of 
oil through the valves and also undue strain on your sprocket/chain system.   

 

TIP 3

:  On products such as cornstalks or straw, it may be necessary to roll 

the opposite direction or slow down the operation if a ‘windrow’ is desired 
because these items tend to discharge quickly. 

5.  It is the operator’s personal preference whether to remove the bale binding from the bale 

before processing or to remove the bindings from the rotors after bale processing.  You 
can usually process up to 20 – 25 bales before you need to clean the rotors. 

6.  Always lower the processor to the ground; set the parking brake; stop the engine; 

remove ignition key & wait for all moving parts to stop before leaving the operator’s seat. 

 
 

 

 

 

LOADING BALE          BALE IN LOADED POSITION 

 SHREDDING BALE 

      WINDROW OF HAY

 

Содержание ROTO-KING RK-500

Страница 1: ...1 ROTO KING ROUND BALE PROCESSOR RK 500 OWNER OPERATOR S MANUAL ...

Страница 2: ...OU CAN PREVENT ACCIDENTS 6 c SAFETY WARNINGS 7 9 d SAFETY SIGN LOCATIONS 10 4 POWER UNIT SPECIFICATIONS 11 5 HYDRAULIC SCHEMATICS 12 6 ASSEMBLY INSTRUCTIONS 13 14 7 PROCESSOR INSTALLATION INSTRUCTIONS 14 8 PROCESSOR HYDRAULIC CONNECTION 14 9 PROCESSOR OPERATION 15 10 PROCESSOR MAINTENANCE SERVICE 16 11 PARTS LIST 17 20 12 OPTIONAL PRODUCTS 21 13 WARRANTY POLICY 22 ...

Страница 3: ... based on a 1500 bale Q How much lift capacity should the power unit provide A 2800 lbs plus is recommended Remember your Roto King weighs 1100 lbs If you have a lift capacity of 2800 lbs this only leaves you with a working capacity of 1700 lbs Q Are rear weight packages recommended A Yes The more rear weight you have the more stable and safe your operating platform will be Q What is minimum and m...

Страница 4: ...King A By reversing the hydraulic flow back and forth you can usually clear the plug and return to bale processing Under worst case scenario it might be necessary to dump out the bale and reload it to continue Q What kind of drive chain is used on the Roto King A The drive chain is Diamond brand 60 HS or Drives brand 60 HZ chain and should be replaced only with properly rated chain Q How large of ...

Страница 5: ...ual please contact your dealer or MDS Manufacturing Co Inc to obtain further assistance The illustrations and data used in this manual were current at the time of printing but due to possible engineering and or production changes this product may vary slightly in detail MDS Manufacturing Co Inc reserves the right to make modifications to this product without notification Throughout this manual ref...

Страница 6: ... and your dealer ask that YOU be that careful responsible equipment operator Pay attention to the job at hand Do not let your mind lose concentration on what you are doing No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment If accidents are to be prevented and accidents can be prevented t...

Страница 7: ...ment and the engine in case of emergency Know and obey all applicable government rules O S H A regulations local laws and other professional guidelines for your operation Make sure that anyone who will be assembling mounting maintaining repairing removing and or storing this product Has been instructed in the safe operation of this product and of the power unit and the quick attach to which this p...

Страница 8: ... start up unless others are clear of the work area Do not allow riders on this product or the power unit Do not stand or climb on this product when raised Never operate controls from the ground Operate the controls only from the operator s station Never leave the equipment unattended with the engine running or with this product raised on the loader Be aware of the added weight and width of this pr...

Страница 9: ...r If this product does not fit properly contact your dealer or MDS Manufacturing Co Inc before operating Never place your finger into the mounting plate or 3 point hitch or loader holes A slight movement of the power unit or this product could cause serious injury BEFORE EACH USE THOROUGHLY INSPECT THIS PRODUCT AND Replace all damaged or excessively worn parts and hardware only with genuine MDS Ma...

Страница 10: ...ssing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available free of charge from MDS Manufacturing Co Inc PLACEMENT OR REPLACEMENT OF SAFETY SIGNS Clean the area of application with non flammable solvent then wash the same area with soap and water Allow the surface to fully dry Remove the backing from...

Страница 11: ... unit specifications CAN result in damage to your power unit and or this product and WILL void all MDS Manufacturing Co Inc warranties NOTICE The Roto King comes standard with two 6 long hoses to connect with the power unit s hydraulics You need to supply whichever quick coupler matches the unit s couplers The hoses have a dash 8 8 male o ring end fitting These hoses are long enough to reach the q...

Страница 12: ...12 REFERENCE THIS SKETCH IF ROTO KING IS PURCHASED FOR A SKID STEER REFERENCE THIS SKETCH IF ROTO KING IS PURCHASED FOR A TRACTOR LOADER ...

Страница 13: ...bale loading spears Bevel edge to bottom 2 Bolt on screen guard and support brackets No Part Number Description Quantity 1 100 0033 Washer flat 1 2 8 2 100 0107 Bolt 1 2 x 2 5 NC 4 3 100 0145 Nut punchlock 1 2 NC 12 4 100 0149 Bolt carriage short shoulder 1 2 x 1 NC 8 5 120 0544 Roll guard bracket LH 1 6 120 0555 Roll guard bracket RH 1 7 300 0797 Roll guard frame 1 ...

Страница 14: ...workers involved in the mounting process 2 Be sure all connection points are properly secured 3 Refer to the operator s manual s for your power unit loader and quick attach and follow the mounting instructions contained therein 4 Carefully raise the loader arms and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed PROCESSOR HYD...

Страница 15: ...hen unroll disassemble and discharge through the bottom of the bucket If a hay plug occurs the reversing action may again be necessary to clear the plug complete the processing of the bale Typically the bale will unroll the easiest in the direction that it was rolled TIP 1 If the bale is rolling toward the operator the bucket should be tilted about 15 20 forward Likewise if the bale is rolling awa...

Страница 16: ...lean and are legible Check to make sure processor is properly mounted and locked down to the power unit AFTER EVERY 10 HOURS OF OPERATION Grease all flange bearings refer to drawing below Inspect and tighten Allen screws on bearings and sprockets Inspect and lubricate drive chains If chain is loose it must be tightened to ensure proper wear on sprockets and to prevent slipping when processing bale...

Страница 17: ...1 8 100 0151 Bolt 1 2 x 1 75 NC GR8 2 9 100 0153 Nut 5 8 NC GR8 1 190 0170 Chain 60HZ 125 1 10 190 0172 Motor w valve 1 11 190 0173 Sprocket 60 x 21 teeth 1 12 190 0175 Sprocket Idler 60 x 15 teeth 1 190 0184 Connecting Link 60HZ 1 13 220 0120 Idler spacer 1 14 230 0162 Washer 1 5 OD x 3 8 ID x 1 4 TH 1 15 240 0003 Key 5 16 1 16 300 0801 Motor mount assembly 1 THIS CHAIN IS NOT STANDARD CAN BE PUR...

Страница 18: ...antity 1 100 0005 Washer lock 5 8 3 2 100 0153 Nut 5 8 NC GR8 3 3 100 0154 Bolt 5 8 x 2 5 NC GR8 1 4 100 0156 Bolt 5 8 x 3 NC GR8 1 5 100 0157 Bolt 5 8 x 3 5 NC GR8 1 6 120 0054 PF Washer 7 7 120 0596 Idler tensioner 1 8 190 0175 Sprocket Idler 60 x 15 teeth 2 ...

Страница 19: ...arriage short shoulder 1 2 x 1 NC 1 5 100 0153 Nut 5 8 NC GR8 1 6 100 0154 Bolt 5 8 x 2 5 NC GR8 1 7 100 0155 Nut wing 1 2 NC 1 8 120 0054 PF Washer 3 9 190 0167 Sprocket 60 x 18 tooth 2 10 190 0175 Sprocket Idler 60 x 15 teeth 1 11 190 0197 Key woodruff 5 16 2 12 190 0206 Chain 60 heavy chain 51 1 13 300 0830 Small shield 1 RIGHT SIDE PARTS LIST ...

Страница 20: ... 100 0149 Bolt carriage short shoulder 1 2 x 1 NC 1 8 100 0155 Nut wing 1 2 NC 1 9 120 0543 Serrated tooth 40 10 190 0166 Bearing 4 bolt flange 8 11 190 0167 Sprocket 60 x 18 teeth 4 12 190 0174 Sprocket 60 x 30 teeth 1 13 190 0175 Sprocket Idler 60 x 15 teeth 3 14 240 0003 Key 5 16 5 15 300 0798 Rotor 1 keyed shaft 3 16 300 0799 Rotor 2 keyed shafts 1 17 300 0827 Rotor guard 8 18 300 0831 Large s...

Страница 21: ... NC 8 3 100 0125 Washer flat 3 8 8 4 120 0583 Skid bolt on LH 1 5 120 0584 Skid bolt on RH 1 SKID PACKAGE OPTION IF YOU ARE RUNNING YOUR ROTO KING ON CONCRETE FOR THE MAJORITY OF THE TIME WE SUGGEST PURCHASING THE SKID PACKAGE OPTION TO REDUCE WEAR ON THE FRAME AND RETAIN THE INTEGRITY OF THIS PRODUCT ...

Страница 22: ...ransportation charges shall be paid by the purchaser Purchaser must notify MDS of a claim by registered or certified mail return receipt requested within thirty 30 days after discovery or the claim shall be deemed waived All returns MUST have RGA before MDS will accept the return NO EXCEPTIONS This Warranty is expressly in lieu of all other warranties expressed or implied including any implied war...

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