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MDG XT12E 2021, Руководство пользователя

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Contents

www.marketdirect.com.au   

    

Ph: 1300 494 494

Contents

My XT12E Hybrid Caravan .............................................. 1
Section 1. Introduction .......................................................2 
Welcome to MDC .................................................................2 
Terminology & Abbreviations ..........................................3

Specifications

 .........................................................................4

MDC Contact Details ..........................................................5
Safety Information ...............................................................6

Modifications to The Product

 ..........................................6 

Gas Systems ............................................................................6 

Chassis

 ......................................................................................6

Jacking Your Caravan ..........................................................7
Electrical Safety ....................................................................8

Vehicle Electrical Requirements

 .....................................9 

Brake Controller ...................................................................9

Correct Vehicle Wiring for MDC Caravans

 ................9

Trailer Lights 

 ....................................................................... 10 

Charging Caravan While Driving 

 ................................ 10 

Gas & Appliance Safety ................................................... 11

Gas Certification

 ................................................................ 11

General Safety .................................................................... 11
Gas Cylinder Safety .......................................................... 11 
Gas Appliance Safety ....................................................... 12

Removing the Hot Water System Flue Cover 

 ........ 12 

Ventilation and Flues

 ........................................................ 12

Isolating Appliances .......................................................... 12

Diesel Heater Safety (Where fitted as option)

 ....... 13

Important information before operating 

the diesel heater.

 ................................................................ 13

Using the Caravan

 ............................................................. 14

Load Distribution Guide .................................................. 15

Ball Weight

 ........................................................................... 15

Effects of Weight Distribution

 ..................................... 15

Tyre Pressures

 .................................................................... 15

Pre-Trip Inspection

 ............................................................ 16

Tyres ....................................................................................... 16

Wheel Nuts

 .......................................................................... 16

Hitch and Chains

 ................................................................ 16

Fire Extinguisher

 ................................................................ 16

Brakes & Breakaway System ......................................... 16

Lights

 ...................................................................................... 16

Setting Up the Caravan

 ................................................... 17

Choosing a Spot to Set Up

 .............................................. 17

Levelling Your Caravan .................................................... 17

Using Wheel Chocks and Ramps

 ................................. 17

Operating the Jockey Wheel

 ........................................ 17

Stabiliser Legs ..................................................................... 17
Electric Awning ................................................................... 18

Mains Power

 ........................................................................ 18

RCD Safety Switch

 ............................................................ 18

Kitchen

 ................................................................................... 19

Electrical Panel

 ................................................................... 20

Control Panel

 ...................................................................... 20

Towing the Caravan

 .......................................................... 20

Hitch

 ....................................................................................... 20

Connecting the Hitch

 ....................................................... 21

Coupling ................................................................................ 23
Uncoupling ........................................................................... 25

Connecting the Breakaway

 ........................................... 26

Connecting the Safety Chains

 ...................................... 26

Connecting the Electrics

 ................................................. 26

Preparing for Bad Weather

 ........................................... 27

Packing Down Your Caravan

......................................... 27

Storage & Care .................................................................... 28
Long Term Storage ............................................................ 28
Interior ................................................................................... 28

Exterior

 .................................................................................. 28

Securing Your Camper ..................................................... 28

Care and Maintenance of the Caravan

 ...................... 29

Protection of Finishes

 ...................................................... 29

Corrosion Protection

 .......................................................30

Roof Maintenance

 .............................................................30

Sealants .................................................................................30

Winegard Sensar III Antenna (optional Extra)

........ 31

Solar Panels

 .......................................................................... 33

Sealants ................................................................................. 33

Canopy Lifting Mechanism

 ............................................ 33

Roof Skirt Elastic Cord

 ..................................................... 33

Electrical Systems ..............................................................34

Chargers & Inverters

 ........................................................34

Battery Care ........................................................................34
Gas & Water Systems ....................................................... 35

Filling the Truma UltraRapid with Water

 .................. 36

Draining the Water Heater

 ............................................ 37

Switching On Gas Operation

 ......................................... 37

Содержание XT12E 2021

Страница 1: ...Copyright Market Direct Group Pty Ltd 2021 All Rights Reserved Phone 1300 494 494 OWNER S MANUAL EDITION 2021 Version 1 XT12E HYBRID CARAVAN www marketdirect com au ...

Страница 2: ...yres 16 Wheel Nuts 16 Hitch and Chains 16 Fire Extinguisher 16 Brakes Breakaway System 16 Lights 16 Setting Up the Caravan 17 Choosing a Spot to Set Up 17 Levelling Your Caravan 17 Using Wheel Chocks and Ramps 17 Operating the Jockey Wheel 17 Stabiliser Legs 17 Electric Awning 18 Mains Power 18 RCD Safety Switch 18 Kitchen 19 Electrical Panel 20 Control Panel 20 Towing the Caravan 20 Hitch 20 Conn...

Страница 3: ... Safety Where fitted as option 42 MkII Diesel Heater 43 Protecting from Mould 44 Useful Accessories 45 Levelling Blocks 45 Wheel Chocks 45 Covers 45 Stone Protection 45 Electrical Trouble Shooting 46 Resetting Breakers 49 High Load Breakers 49 Medium Load Breakers 49 Charging Camper 50 Breaker Locations 51 On Wall Beside Main Door 51 Trouble Shooting 52 Handy Tips 54 Driving Off Road 54 Warranty S...

Страница 4: ...and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Caravan you are working on including making it unsafe Users of this owner manual must...

Страница 5: ...E Hybrid Caravan DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME MODEL VIN BUILD DATE TARE ATM TYRE SIZE DEALER ADDRESS 1 ADDRESS 2 ...

Страница 6: ...ing The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gross Trailer Mass Rating The total permissible mass that can be supported by the wheels tyres of the Trailer This includes whatever you add as payload e g water gas equipment and luggage but does not ...

Страница 7: ...ing towards the centreline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimetres at the front of the tyre from the chassis rail Tow vehicle and Trailer Compatibility Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Aggregate Trai...

Страница 8: ...ner stove sink 12V electric water FRIDGE SLIDE 1045mm L x 535mm W x 480mm H WATER TANK 120L 120L Total 240L fresh water WATER DELIVERY 12V electric pump HOT WATER SYSTEM Truma UltraRapid Boiler 14L gas INTERNAL ENSUITE Thetford C400 Cassette Toilet Hot Cold Shower EXTERNAL ENSUITE Hot cold external shower includes van side mounted ensuite tent AWNING Electric BATTERY 2 x 100amp 12V deep cycle batt...

Страница 9: ...acific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6106 SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 MDC Contact Details and Stores NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 494 494 1300 MDC CARE 1300 632 2273 13...

Страница 10: ...NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to swa...

Страница 11: ...the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground wherever possible The wheels of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under a trailer ...

Страница 12: ... may create an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at home Read and understand the information in the manual before operating this equipment The 240v electrical system in your camper has been certified by a trade qualified person Under no circum...

Страница 13: ...ance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and Anderson plug connection is fitted to all MDC caravans on the drawbar Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected The vehicle on...

Страница 14: ...Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a thresh...

Страница 15: ...s possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close cylinder valve if safe to do so Appliances must not be altered without the authorisation of the manufacturer In the event of an accidental gas leak close cylinder valve and ventilate the area using a safe meth...

Страница 16: ...cted to the gas bayonet if fitted Removing the Hot Water System Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit Ventilation and Flues Check all permanent ventilat...

Страница 17: ...e intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby caravans and the effect of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high temperatu...

Страница 18: ...g these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the caravan Load heavy weight over or as close to over the axle as possible and as low as possible Overhead cupboards should only be used for lightweight items such as clothes personal items bedding etc Heavy cooking equipment should be stored in lower cupboards Tinne...

Страница 19: ...fluence the handling and performance of the van Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway and cause an accident Tyre Pressures Tyre pressures have a large effect on the handling of your caravan Tyres that are under the recommended pressure for the caravans actual weight can...

Страница 20: ...correct torque using a torque wrench All wheel nuts are in place Hitch and Chains Ensure hitch and chains are free of damage Hitch locking mechanism functions correctly Hitch is properly lubricated Hitch articulates correctly Fire Extinguisher Extinguisher is properly mounted and within date Extinguisher charge gauge is in green Brakes Breakaway System Brakes operate correctly when both operated b...

Страница 21: ...ds under the stabiliser feet Using Wheel Chocks and Ramps The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer they are there to stabilise it once it is level Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a rattle gun or impact wrench Levelling front to back can be done by raising and lowering the joc...

Страница 22: ...f high winds are possible pack the awning away overnight It is your responsibility to know the weather prediction During rain the awning should be lowered on one side as illustrated below Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket To use site power you will require a 15A power lead connected to a 15A outlet In the event a 15A outlet is unavailable you...

Страница 23: ...tend the kitchen from the caravan press down the blue slide tab raise the pad bolt and pull kitchen out The kitchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas plug the hose into the gas bayonet as per the diagram below CAUTION ...

Страница 24: ... to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle centre and the point of attachment can be quite long further exacerbating the effect putting stress o...

Страница 25: ...494 494 21 Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Страница 26: ...the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Страница 27: ...locking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Страница 28: ... button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism STEP 3 ...

Страница 29: ...button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lift the coupling up off the tow pin Uncoupling STEP 1 STEP 2 ...

Страница 30: ...CHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUIRES A BATTERY MONITOR VIEWABLE FROM THE DRIVERS POSITION WITH A MINIMUM OF A VISUAL ALARM FOR LOW BATTERY VOLTAGE Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they are connected in a way to prevent them dragging on th...

Страница 31: ...d damage Packing Down Your Caravan When packing down your caravan ensure the following All gas and electric appliances are turned off Gas is turned off at the gas bottle All loose items are secured and unable to move and damage themselves or the caravan All cabinet doors are secured and locked along with all drawers closed Roof is lowered and over centre latches are locked with safety pin engaged ...

Страница 32: ...efore packing up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the camper to draw away any residual water vapour If packing up with damp canvas open and dry out the camper at the first opportunity when returning home Dry all canvas thoroughly and follow point 2 Exterior Ensure all seals on the caravan have proper...

Страница 33: ...ll surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics Ensuite Finishes Never use harsh detergents or bleach based products on the toilet or sealants in the ensuite Use of such products will damage the seals and sealants Mirrors Do not use solvents or chemicals when cleaning mirrors Warm water ...

Страница 34: ...els should be cleaned as necessary to prevent this Sealants around solar panel mounts should be checked annually to ensure they are in good condition Caravan Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate correctly and stay free from corrosion Diligent use of WD40 or Inox will help in this regard Both locks and latches need to be checked for adjustment to ...

Страница 35: ...direct com au Ph 1300 494 494 31 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule ...

Страница 36: ...www marketdirect com au Ph 1300 494 494 32 ...

Страница 37: ...sm requires maintenance as per the maintenance schedule Yellow arrows indicate light lubrication with lanolin based lubricant Every 6 months Red arrow indicates protecting the spring with a lanolin based lubricant Every 12 months Roof Skirt Elastic Cord The elastic cord surrounding the PVC roof skirt is placed to ensure the skirt pulls inward when lowering the roof This is an important function th...

Страница 38: ...d extend their service life The following is an outline on how to gain the best performance and lifecycle from the battery fitted in your camper Always use a quality charger that caters to the voltage requirements of an AGM battery Absorption charging is from 14 6v to 14 8v float charging is from 13 2v to 13 8v Never leave your battery stored at low volts Before storing your camper ensure that bat...

Страница 39: ...arge pipe of the P T safety valve and this pipe must be left open to the atmosphere The P T safety valve is to be operated regularly to remove lime deposits and to ensure that it is not blocked Any discharge pipe connected to the P T safety valve is to be installed in a continuously downward direction and in a frost free ambient Always remove the cowl cover prior to operating the water heater Do n...

Страница 40: ... Always observe the operating instructions prior to starting The vehicle owner is responsible for correct operation of the appliance Before using the product for the first time it is essential to flush the entire water supply through with clean warm water Always mount the cowl cap when the water heater is not being operated Drain the water heater if there is a risk of frost Warranty claims will no...

Страница 41: ...ent and must not be removed for any reason other than replacement The P T safety valve is not serviceable if defective it must be replaced failure to reuse an old P T safety valve It must be replaced by a certified service technician Tampering with the P T safety valve will void the warranty 4 P T safety valve 4a Test lever 4b Discharge pipe Draining the Water Heater If the vehicle is not used dur...

Страница 42: ...itch labels Switching Off Gas Operation Switch off the water heater to position Fig 3b c If the water heater is not to be used for a longer period mount cowl cover non observance of this point can lead to the function of the appliance being impaired through water dirt or insects close stop cock valve in the gas supply line and close the gas cylinder Before setting off on any journey fit cowl cap w...

Страница 43: ...of the Truma UltraRapid Products containing chlorine are unsuitable In order to avoid the colonization of micro organisms heat up the Truma UltraRapid to 70 C at regular intervals The drain valve Fig 2 3 and the P T safety valve Fig 2 4 are to be operated regularly to remove lime deposits and to ensure that they are not blocked Frequency every 6 month Fuses The water heater 12 V fuse is on the PCB...

Страница 44: ...amp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Symptom Cause Remedy Water drips from the P T safety valve Water pressure to high Lime or dirt under the P T safety valve seat Check water pressure max 400 kPa use a pressure reducer when connected to central water su...

Страница 45: ...e gas bottles are serviceable and within the 10 year service life This information is stamped on the bottle base Once you connect your gas bottle you can connect the external BBQ gas hose to the bayonet connection provided Once the bayonet is secure ensure all controls on the stove are in the Off position and then turn on the gas bottle valve When the burner ignites hold the button down for 5 seco...

Страница 46: ...e intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby caravans and the effect of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high temperatu...

Страница 47: ...e fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temperature Ventilation mode You can only enter the ventilation mode when you press the ventilation mode key to start the heater The ventilation indicating light turns green after pressing ventilation butto...

Страница 48: ...gh before starting or furnace body temperature over high during heating process 11 Broken circuit or short circuit of overheating sensor 12 Broken circuit or short circuit of control switch 13 Maintenance reminder More than 800 hours of work time 14 Failure of controller Protecting from Mould Mould is very difficult to clean once a porous surface is affected There are several ways you can prevent ...

Страница 49: ...r parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On a hill you should chock the wheels on the downhill side ensuring the chocks Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper are two of the most commonly used Rock Tamer Ston...

Страница 50: ...to DC overloaded Reset DC to DC by disconnecting from battery and solar input See Projector user guide No solar power Dc to DC solar light show ing Tripped circuit breaker Reset circuit breaker CB4 in Fig 1 Fig 3 Weak solar charging low voltage output Weak solar input due to shade Move to sunnier area Weak solar due to dirty panels Clean panels Incorrect setting Ensure DC to DC is set to correct b...

Страница 51: ...not turned on Turn on charger RCD tripped Reset RCD Fig 1 No charge with charger on Tripped circuit breaker Reset circuit breaker CB3 Fig 1 Fig 3 Incorrect charger setting Set charger to correct battery type and power setting AGM for standard batteries Battery voltage too low less than 6 volts Change charger setting to Supply until bat tery voltage reads minimum of 6 volts then choose setting reco...

Страница 52: ...www marketdirect com au Ph 1300 494 494 48 Fig 1 ...

Страница 53: ...and if it resets you will hear a click High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1 To reset the small lever protruding from the side needs to be pushed back into the breaker body Fig 2 Breaker in normal state Tripped Breaker Medium Load Breakers When tripped the small black pin on the end of the breaker will protrude To reset push the black pin back into the bod...

Страница 54: ... amp fuse or circuit breaker at the battery Notes The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input By providing accessory power to the number 12 pin the trigger for the IDC25 will be set off to take power from both the Anderson plug and the solar panels It will also trigger the...

Страница 55: ...www marketdirect com au Ph 1300 494 494 51 Breaker Locations Under bed Left Hand Side Under Bed Right Hand Side CB1 CB s 2 7 On Wall Beside Main Door RCD Fig 6 ...

Страница 56: ...ains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Problem Possible Cause Remedy Cooker not igniting Gas bottle empty Fill gas bottle Gas bottle not turned on Turn on valve on gas bottle Gas hose on cooker not connected Check bayonet is securely connected into receiver Regulator bl...

Страница 57: ...etting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace components Out of round brake drum...

Страница 58: ... cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust tyre pressures on your car and trailer to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscurin...

Страница 59: ...or fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or simply close outside of the season Always check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state h...

Страница 60: ... hire schemes or as rentals Hiring or renting your products to third parties may negatively affect your ability to make claims for those products under any other warranties as may apply e This Warranty does not cover damage due to unauthorised modifications misuse abuse incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some...

Страница 61: ...r consequential or special damages of any kind including aggravated punitive or exemplary damages Without limiting the generality of this clause you agree that our liability shall be limited in all cases to the amount you paid for the products underlying a claim 3 ITEMS NOT COVERED UNDER THIS WARRANTY This Warranty does not cover damage of the following kinds or to the following products or parts ...

Страница 62: ... greatest chance of having your claim approved a As soon as reasonably possible after becoming aware of what you believe to be a defect or damage caused by a defect lodge a warranty claim through our website using our online Warranty Claim Form b Once we receive a warranty claim form we will respond in one of three ways We will either accept the claim reject the claim or ask for further informatio...

Страница 63: ...e matter without delay we will not be liable for damage caused by the delay and we may not be able to determine the initial cause of the damage once time has aggravated it and If you refuse to allow us to access the product for the purposes of assessing a claim we may reject the claim on the basis that we have insufficient information d If you provide us with false misleading or selectively incomp...

Страница 64: ...tdirect com au Ph 1300 494 494 60 Trip Name Date Km Start Km Finish Cumulative Km Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records ...

Страница 65: ...www marketdirect com au Ph 1300 494 494 61 Trip Name Date Km Start Km Finish Cumulative Km ...

Страница 66: ...ings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate Assembly With Pads MJFCX003 Crown Nut M38 LGPJ002 14mm Wheel Stud YHJL110 14mm Wheel Nut YZCQ029 UNF Wheel Stud YZCQ009 1 2 UNF Wheel Nut YZCQ007 Grease Nipple 6mm ...

Страница 67: ...www marketdirect com au Ph 1300 494 494 63 Hub Assembly ...

Страница 68: ...www marketdirect com au Ph 1300 494 494 64 Trailing Arm Bushes ...

Страница 69: ...Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure General fixings Ensure no loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolt...

Страница 70: ...and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals...

Страница 71: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 72: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 73: ...d torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Страница 74: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 75: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 76: ...d torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Страница 77: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 78: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 79: ...d torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Страница 80: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 81: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 82: ...d torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Страница 83: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 84: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 85: ...d torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Страница 86: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 87: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 88: ...d torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Страница 89: ...200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger sett...

Страница 90: ...thin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings ...

Страница 91: ... Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smithfield NSW 2164 Ph 02 9616 0000 Ema...

Страница 92: ...www marketdirect com au Ph 1300 494 494 88 Video Tutorials COMING SOON ...

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