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Contents 48

Caravan Body Maintenance

Locks and Latches

Locks need regular maintenance to ensure they operate correctly and stay free from corrosion. Diligent use of

WD40 or Inox will help in this regard. Both locks and latches need to be checked for adjustment to ensure correct

seal compression.

Rubber Seals

Rubber seals are critical in reducing or eliminating dust and water ingress. Damaged or worn seals should be

replaced immediately. Seals that are overly compressed will stay flattened and be less effective. (See maintenance

schedule)

Sealants

Regular checking of sealants will help avoid any likelihood of water ingress on your caravan. Off road use can

cause mechanical damage to seals from vegetation and stones striking the caravan body. 6 monthly inspections

should be undertaken, and any necessary repairs made.

Содержание XT 10E

Страница 1: ...VAN ____________________________________________________________________________________ OWNER S MANUAL 15 Year Anniversary Edition Version 1 www marketdirect com au 15 Year Anniversary Model Shown Ph...

Страница 2: ...experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to a...

Страница 3: ...0E Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRESS 1 ADDR...

Страница 4: ...ELECTRIC ROOF 25 Finding a Suitable Spot 25 Weather 25 Using Wheel Chocks and Ramps 26 Operating the Jockey Wheel 26 Stabiliser Legs 26 ELECTRIC AWNING 27 KITCHEN 28 CONTROL PANEL 29 MAIN CIRCUIT BREA...

Страница 5: ...s Operation 61 Removing The Cowl Cover 61 Select Water Heater Mode 61 Switching Off Gas Operation 62 Red Indicator Lamp Fault 62 MAINTENANCE 62 Decalcification 62 Fuses 62 Circuit Breaker 62 WATER HEA...

Страница 6: ...he manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissible mass...

Страница 7: ...pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in mi...

Страница 8: ...ckable WHEELS TYRES 16X7 5 6 139 7 aluminium alloy wheels fitted with 265 75 R16 Goodride radial mud terrain spare SUSPENSION X TRACK Independent coil spring suspension with 2x TOUGH TRAX Shock absorb...

Страница 9: ...b handle POWER OUTLETS INTERNAL 3 x 12V accessory sockets 2 x 5V dual USB charging ports 1A 2A split 1 x F type TV outlet 2 x 240V double pole GPOs POWER OUTLETS EXTERNAL 2 x Anderson plugs 1 x 12V ac...

Страница 10: ...70 Newcastle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool...

Страница 11: ...Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST...

Страница 12: ...e side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level fi...

Страница 13: ...plosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at...

Страница 14: ...y a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and And...

Страница 15: ...wer supply when vehicle is not running 2 50amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel i...

Страница 16: ...ply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your carav...

Страница 17: ...modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to your v...

Страница 18: ...he unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake contr...

Страница 19: ...fer to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe driving or towing practices In no event shall MDC be liable for loss or dama...

Страница 20: ...with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire i...

Страница 21: ...e Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Remove pl...

Страница 22: ...ke and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Gara...

Страница 23: ...CTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the carava...

Страница 24: ...e the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway a...

Страница 25: ...r Caravan Electric Roof The roof can be raised or lowered using the rocker switch beside the door or the remote control supplied Finding a Suitable Spot When choosing a spot to set up your caravan sta...

Страница 26: ...sole boards under the stabiliser feet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the traile...

Страница 27: ...weather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a higher tol...

Страница 28: ...lace when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas plug...

Страница 29: ...ndicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located beneath the din...

Страница 30: ...outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a manner tha...

Страница 31: ...stem to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance betwe...

Страница 32: ...494 494 IContents 32 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Страница 33: ...onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is...

Страница 34: ...ism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and the...

Страница 35: ...ow Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is corr...

Страница 36: ...STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to...

Страница 37: ...Breakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE TH...

Страница 38: ...vent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to your tow...

Страница 39: ...he red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the power co...

Страница 40: ...by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch steep...

Страница 41: ...up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up...

Страница 42: ...cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is sec...

Страница 43: ...s that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use clea...

Страница 44: ...hesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this Seala...

Страница 45: ...com au IPh 1300 494 494 IContents 45 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers sp...

Страница 46: ...www marketdirect com au IPh 1300 494 494 IContents 46...

Страница 47: ...echanism requires maintenance as per the maintenance schedule Yellow arrows indicate light lubrication with lanolin based lubricant Every 6 months Red arrow indicates protecting the spring with a lano...

Страница 48: ...ression Rubber Seals Rubber seals are critical in reducing or eliminating dust and water ingress Damaged or worn seals should be replaced immediately Seals that are overly compressed will stay flatten...

Страница 49: ...m under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Brake Pa...

Страница 50: ...ired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bra...

Страница 51: ...s as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyo...

Страница 52: ...important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts availab...

Страница 53: ...vel to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pre...

Страница 54: ...igger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery syste...

Страница 55: ...is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered e g th...

Страница 56: ...www marketdirect com au IPh 1300 494 494 IContents 56 12 Volt Main Circuit Diagram...

Страница 57: ...www marketdirect com au IPh 1300 494 494 IContents 57 12 Volt Switch Circuit...

Страница 58: ...not be supplied with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pip...

Страница 59: ...t of fumes and a slight smell may be noticed for a short while Always observe the operating instructions prior to starting The vehicle owner is responsible for correct operation of the appliance Befor...

Страница 60: ...d or tampering with the P T safety valve Do not actuate the P T safety valve as long as the appliance is still hot Do not place a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T s...

Страница 61: ...wl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab the ha...

Страница 62: ...gain Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original Truma parts may be used for maintenance and repair work Please contact the Serv...

Страница 63: ...ts up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Water Supply Symptom Caus...

Страница 64: ...r continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Selecting...

Страница 65: ...ppliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas appliances without adequate ventilation and always r...

Страница 66: ...nufacturer Thetford The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Cassette Tank Cleaner is the recommended product for this applicati...

Страница 67: ...re intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e...

Страница 68: ...pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temperature...

Страница 69: ...time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circuit or...

Страница 70: ...and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sid...

Страница 71: ...1300 494 494 IContents 71 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper are two...

Страница 72: ...is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in to re...

Страница 73: ...www marketdirect com au IPh 1300 494 494 IContents 73 Diagram E1...

Страница 74: ...ater tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem...

Страница 75: ...Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronis...

Страница 76: ...ler to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting d...

Страница 77: ...ways check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so...

Страница 78: ...ons misuse abuse incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some examples of circumstances that may cause damage not c...

Страница 79: ...offer for sale items marked as factory seconds ex demonstration or damaged This Warranty does not apply to any goods sold under these markings b If other warranties apply to goods sold while marked as...

Страница 80: ...kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the products or about the maintenance history of the produ...

Страница 81: ...t com au IPh 1300 494 494 IContents 81 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km Finis...

Страница 82: ...www marketdirect com au IPh 1300 494 494 IContents 82 Trip Name Date Km Start Km Finish Cumulative Km...

Страница 83: ...bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing...

Страница 84: ...www marketdirect com au IPh 1300 494 494 IContents 84 Hub Assembly...

Страница 85: ...www marketdirect com au IPh 1300 494 494 IContents 85 Trailing Arm Bushes...

Страница 86: ...se fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspensi...

Страница 87: ...s and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals...

Страница 88: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Страница 89: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Страница 90: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Страница 91: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Страница 92: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Страница 93: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Страница 94: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Страница 95: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Страница 96: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Страница 97: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Страница 98: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Страница 99: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Страница 100: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Ch...

Страница 101: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Страница 102: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Страница 103: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Ch...

Страница 104: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Страница 105: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Страница 106: ...alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Light...

Страница 107: ...r service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for cor...

Страница 108: ...ockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02...

Страница 109: ...com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandeno...

Страница 110: ...1 Driving Off Road 76 Effects of Weight Distribution 24 Electric Awning 27 Electric Roof 25 Electrical Safety 13 Electrical Systems 54 Ensuite Finishes 43 Fabrics 43 Filling the Truma UltraRapid with...

Страница 111: ...Contact Details 108 Suspension 53 Switching Off Gas Operation 62 Switching On Gas Operation 61 Temperature Control 68 Terminology Abbreviations 7 Toilet Care and Maintenance 66 Torque Settings 49 Towi...

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