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35

 

 

1300 4X4 4X4

 

Brakes

 

 

Problem 

Possible Cause 

Remedy 

No Brakes 

Open Circuits 

Find and correct 

Severe under adjustments 

Adjust brakes 

Faulty controller 

Test and correct/replace 

Short circuits 

Find and correct 

Weak Brakes 

Great or oil on linings or magnets 

Clean or replace 

Corroded connection 

Clean or replace connectors 

Worn lining or magnets 

Replace 

Scored or grooved brake drums 

Machine or replace 

Poor Synchronisation 

Correct Controller setting 

Poor Brake adjustment 

Adjust Brakes 

Glazed brake Linings 

Re-burnish or replace linings 

Overloaded trailer 

Correct loading. Check at 
weighbridge 

Brakes Locking 

Poor Synchronising with controller 

Adjust controller 

Poor Adjustment 

Adjust brakes as per instructions 

Faulty controller 

Test and rectify or replace 

Loose, bent or broken components 

Inspect and replace components 

Out-of-round brake drums 

Machine or replace 

Insufficient wheel load (dual Axle) 

Correct trailer level to even load 

Intermittent brakes 

Faulty controller 

Test and Correct 

Broken Wires 

Repair or replace 

Loose connections 

Find and repair 

Faulty ground 

Find and repair 

Содержание Forbes11TB

Страница 1: ...d owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelines...

Страница 2: ...Handbrake Electric 18 Features 18 Operation 18 Trailer Plug Wiring 18 Breakaway Switch 19 Hand Brake 20 Adjuster 20 Correct Use of Your Electric Brakes 21 Important Safety Notice 21 Brake Adjustment 2...

Страница 3: ...Terminology Abbreviations Ball Weight The downward load exerted on the tow point of the vehicle by the trailer Tare Weight The total weight of the unoccupied unladen trailer ready for use with all in...

Страница 4: ...Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA...

Страница 5: ...der holders JERRY CANS 2 x 20 litre jerry can holders KITCHEN CONSTRUCT Stainless steel slide out with sink and 4 burner stove APPLIANCE n a AIRCONDITIONER Dometic Harrier Lite DIESEL HEATER n a WATER...

Страница 6: ...hes Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance fr...

Страница 7: ...4 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling an...

Страница 8: ...he bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bum...

Страница 9: ...locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible de...

Страница 10: ...1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the me...

Страница 11: ...he button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position...

Страница 12: ...boards should only be used for lightweight items such as clothes personal items bedding etc Heavy cooking equipment should be stored in lower cupboards Tinned food bottled goods for cooking etc should...

Страница 13: ...k can be done by raising and lowering the jockey wheel prior to adjusting the stabiliser legs Getting the trailer level from left to right should be done with drive on stepped ramps as illustrated bel...

Страница 14: ...n Before sliding out kitchen raise the pad bolt and turn to lock in the up position Fig 2 Push down blue latch on the slide mechanism and pull kitchen out Fig 2a When kitchen is extended fix the suppo...

Страница 15: ...l external doors and hatches to prevent water ingress and wind damage Packing Down Your Caravan When packing down your caravan ensure the following All gas and electric appliances are turned off Gas i...

Страница 16: ...d allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up with damp or humid con...

Страница 17: ...o protect the surfaces from oxidisation Internal Surfaces Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use...

Страница 18: ...trust a rattle gun as these may over or under tighten A quality torque wrench will ensure nuts are tightened correctly It s important to remember to check your wheel nuts at 50km 500km and 1000km and...

Страница 19: ...hey can be modulated to provide variable braking force thus easing the brake load on the towing vehicle 3 There is very little lag time between the moment the tow vehicle s brakes are actuated and the...

Страница 20: ...that power be supplied by the tow vehicle to the breakaway power source while towing This is done via the 50amp Anderson Plug on the drawbar Consult a qualified auto electrician to ensure this is fitt...

Страница 21: ...se the cable adjuster to give enough tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1 3 raised when unladen This needs to be checked again when t...

Страница 22: ...skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from...

Страница 23: ...e both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets...

Страница 24: ...te level to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highwa...

Страница 25: ...d hi lift jack operation When using a hi lift jack care must be taken to secure the caravan from rolling or slipping Never place any part of your body beneath the caravan when suspended by any kind of...

Страница 26: ...iving you will need to have 12 volt power supplied from your tow vehicle to a 50amp Anderson plug near your towbar Wiring and supply should be compatible for 50 amps A 12 pin trailer plug is also requ...

Страница 27: ...ave your battery stored at low volts Before storing your camper ensure that battery s is fully charged and all power is disconnected switched off Give the batteries a maintenance charge at least once...

Страница 28: ...use Open the protective dust cabinet and remove the white cover before use Do not operate whilst towing Do not operate in enclosed spaces Your caravan is fitted with a Truma boiler hot water system P...

Страница 29: ...sure all controls on the stove are in the Off position and then turn on the gas bottle valve If your kitchen stove is fitted with electric ignition plug the connector into the 12v socket beside the ki...

Страница 30: ...e to form under it If left unchecked this can cause mould when your caravan is stored Shade and screen care Do not close blinds while window is open Air pressure can dislodge the blind material from i...

Страница 31: ...and correct pressure Wheel nuts tight and torqued to correct tension Bearing caps secure All external fittings secure Stabiliser legs working secure in travel position Gas bottles and jerry cans secu...

Страница 32: ...ow images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On...

Страница 33: ...campers and caravans have wires both 240v and 12v as well as plumbing routed through the body frames in our products Never modify any part of the body without consulting with the manufacturer on the...

Страница 34: ...33 1300 4X4 4X4 Trouble Shooting Electrical...

Страница 35: ...ains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Reme...

Страница 36: ...setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller...

Страница 37: ...ffect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is import...

Страница 38: ...ons and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils...

Страница 39: ...e express written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC...

Страница 40: ...t will be made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless speci...

Страница 41: ...40 1300 4X4 4X4 Maintenance Schedule...

Страница 42: ...ust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check lining thickness and drum w...

Страница 43: ...t 30 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque...

Страница 44: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Страница 45: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Страница 46: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Страница 47: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Страница 48: ...com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsv...

Страница 49: ...Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dand...

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