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Publication 632
April 2010
Part No. 22674.32
Revision: 12.10.12

McCONNEL

HEDGE CUTTER / GRASS MOWER

PA96

Operator Manual

Содержание PA96

Страница 1: ...Publication 632 April 2010 Part No 22674 32 Revision 12 10 12 McCON NEL HEDGE CUTTER GRASS MOWER PA96 Operator Manual...

Страница 2: ...signed by the selling dealer to verify that your machine has been registered with McConnel Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsibility t...

Страница 3: ...life This warranty does not apply to any expendable items such as blades flails flap kits skids soil engaging parts shields guards wear pads or pneumatic tyres 1 05 Temporary repairs and consequentia...

Страница 4: ...t to the goods including but not limited to merchantability and fitness for a particular purpose 3 02 The manufacturer makes no warranty as to the design capability capacity or suitability for use of...

Страница 5: ...Technical principles BS EN 349 1993 A1 2008 Safety of machinery Minimum distances to avoid the entrapment with human body parts BS EN 953 1998 Safety of machinery Guards General requirements for the...

Страница 6: ...de retaining bolts and fasteners are secure and tight Ensure all head bolts and nuts are tight Lubricate the driveline universal joints and telescoping members daily Grease the rotor and roller bearin...

Страница 7: ......

Страница 8: ...connections are tight The Hyd Valve hose connections are tight The Hyd Valve controls function properly There are no damaged hoses The Oil level is to the green mark on the tank sight glass There is...

Страница 9: ...e tyres are in good condition with correct pressure The wheel nuts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydra...

Страница 10: ...connections are tight The Hyd Valve hose connections are tight The Hyd Valve controls function properly There are no damaged hoses The Oil level is to the green mark on the tank sight glass There is...

Страница 11: ...e tyres are in good condition with correct pressure The wheel nuts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydra...

Страница 12: ...g Up 18 Pre Work Preparation Precautions 19 Removal from Tractor 20 Storage 21 Operation 22 Cable Controls 23 Cable Rotor Control 26 XTC Proportional Switchbox Controls 27 Breakaway 31 Powered Slew 32...

Страница 13: ......

Страница 14: ...rmal distribution of use where the noise fluctuates between zero and maximum The figures assume that the machine is fitted to a tractor with a quiet cab with the windows closed in a generally open env...

Страница 15: ......

Страница 16: ...phasise LEFT AND RIGHT HAND This term is applicable to the machine when fitted to the tractor and viewed from the rear This also applies to tractor references Note The illustrations in this manual are...

Страница 17: ...ls Totally independent hydraulics powered by tandem PTO pump Independent reversible rotor on off valve 54HP hydraulic system Cable controls Head angle float PA96 Electric models Totally independent hy...

Страница 18: ...being detected with the machine s operation it should be stopped immediately and not used again until the fault has been corrected by a qualified technician POTENTIAL SIGNIFICANT DANGERS ASSOCIATED WI...

Страница 19: ...ly before starting to note obstacles and remove wire bottles cans and other debris Use clear suitably sized warning signs to alert others to the nature of the machine working within that area Signs sh...

Страница 20: ...fitted Never turn a machine cutting head to an angle that causes debris to be ejected towards the cab Never start or continue to work a machine if people are nearby or approaching Stop and wait until...

Страница 21: ...ested Warning Signs Required Road works ahead warning sign with a supplementary Hedge cutting plate For 1 mile or appropriate shorter distance may be added to the plate Road narrows warning sign with...

Страница 22: ...models 3250 kg Minimum HP Requirements All models 60 HP Linkage Category 2 PTO Shaft Tractor must be equipped with a live drive PTO to enable forward motion to be stopped while the flail head continu...

Страница 23: ...and nature of the equipment added to the circumstances under which it will be used in the instance of Power Arm Hedgecutters it must be remembered that the machines centre of gravity during work will...

Страница 24: ...livered with the tension link disconnected from the rocker and the stand legs retracted these items will need to be correctly installed before initial attachment to a tractor The procedure is as follo...

Страница 25: ...ill tank with oil from the chart or equivalent see page 18 Raise the machine using overhead lifting equipment with a minimum capacity of 1500kg SWL LEAVE IN POSITION AT THIS STAGE Lower the legs and p...

Страница 26: ...the PTO fitted in order to measure for the required shaft length In some cases the machine will then need to be removed from the tractor and subsequently refitted with the PTO pre attached Attach stab...

Страница 27: ...ilisers are available for differing applications Attach stabiliser tongue to highest suitable clevis position that does not interfere with or foul tractor components secure with pin and lock pin 1 2 3...

Страница 28: ...ng Feed control lines into tractor cab avoid sharp bends and keep lines well clear of all moving parts on the machine or tractor Connect control lines to the machines control unit in the tractor cab T...

Страница 29: ...the vertical position Finally slew the machine into the transport position replace slew lock pin transport mode and close lift ram tap Attachment is now complete and the machine ready for transportat...

Страница 30: ...hout the need to shorten providing it allows for a minimum 150mm 6 overlap when fitted If the shaft is longer subtract the required shaft length plus an additional 75mm 3 the resulting figure is the e...

Страница 31: ...persons remain at a safe distance whilst operating the angling function as the geometry of the head angling mechanism produces several pinch risk areas With the attachment bolts correctly located thr...

Страница 32: ...l filling of the oil reservoir periodic oil changes and replenishment purposes the following hydraulic oils or a good quality equivalent are recommended NOTE Only use oils that are ISO 18 16 13 NAS7 o...

Страница 33: ...cable runs Electric Controls Depending on the particular type of control electric units are supplied either with a mounting bracket or a mounting pillar which should be bolted to the internal mud win...

Страница 34: ...y also be a wise precaution to mark these hazards with a visible marker than can be easily seen from the operating position in the tractor If the type of work being undertaken makes this important pre...

Страница 35: ...s and secure in their lowest position Raise the machine on the tractor linkage until the weight is taken off the stabiliser Remove the lower stabiliser pins Unscrew the lift ram tap Lower the machine...

Страница 36: ...tractor Connect stabiliser into tractors top hitch position used previously Raise the machine on the tractor linkage until the stabiliser contacts the eccentric stops Fit stabiliser lower pins Mount c...

Страница 37: ...ERATION Operator Guard Preparation READ THE BOOK FIRST Practice operating the machine in an open space without the rotor running until you are fully familiar with the controls and operation of the mac...

Страница 38: ...with the exception of the auto reset lever which operates only in the backward direction from central off position to the backwards on position Where applicable if a machine is fitted with the optiona...

Страница 39: ...24 ARM OPERATION Cable Models Auto Reset...

Страница 40: ...tional Lift Float where applicable Refer to specific cable rotor control section for additional information on rotor operation HEAD ANGLE FLOAT Push angle lever fully forward into the detent position...

Страница 41: ...pping the rotor To change the direction of cut the rotor lever must be placed in the upright off position when the rotor has stopped rotating completely the pivot locking lever can be turned to the op...

Страница 42: ...stalled to allow for operator preference LED Lights An LED light adjacent to each control button reports the status of that particular function when the function is selected the LED light will illumin...

Страница 43: ...28 ARM OPERATION Tele or Midcut VFR Models only...

Страница 44: ...NOTE The following section relates to machines with electric rotor control only for cable rotor control models refer to the specific cable rotor control section Rotor Start Selection of Rotor Cutting...

Страница 45: ...ction has changed the LED for the new direction will be illuminated Switching the Rotor Off Stopping the rotor is performed by operation of the rotor stop button as illustrated below When rotor off ha...

Страница 46: ...uphill and vice versa On mid cut machines the geometry of the breakaway will cause the head to initially move outwards in addition to rearwards Therefore be aware that the breakaway action will be im...

Страница 47: ...relief valve to re seat and the ram to become operable again CAUTION Extra care must be taken when working in SLEW mode with the reach fully in IT IS POSSIBLE FOR THE FLAILHEAD TO HIT THE TRACTOR OR M...

Страница 48: ...he illustrations opposite and below show the different types of slew locks PIN TYPE SLEW LOCK NOTE PA600 model shown for illustration purposes only Lift Ram Lock Certain machines predominantly larger...

Страница 49: ...assembly Operate SLEW IN Operate LIFT and REACH to position the machine see diagram Operate REACH IN until the dipper arm contacts the transport cradle Select LIFT UP and raise the arms until the ten...

Страница 50: ...ab Transport Position Head Removed With the flail head removed the arms are fully folded but the lift ram remains retracted If the lift ram is extended the weight of the arms will cause the balance of...

Страница 51: ...ree of arm fold that the rear of the cab will allow For the majority of installations the transport height will generally fall between a minimum of 3 45m and a maximum of 3 75m when the machine is cor...

Страница 52: ...he material being cut will determine the tractor forward speed Forward speed can be as fast as that which allows the flail head sufficient time to cut the vegetation both efficiently and neatly If for...

Страница 53: ...nce CUTTING PRECAUTIONS Inspect the work area remove any dangerous or hazardous materials and note any immovable obstructions so they can be avoided when working EMERGENCY STOPPING In all emergency si...

Страница 54: ...ty can flashover when machinery gets close to it WARNING All operators must read the following information and be aware of the risks and dangers involved when working in the vicinity of Overhead Power...

Страница 55: ...oubt exists do not work in the area never risk the safety of yourself or others Emergency Action for Accidents Involving Electricity Never touch an overhead line even if it has been brought down by ma...

Страница 56: ...OR FROM THE LIFT RAM GLAND CIRCUIT Never work the machine on adverse slopes with the arms positioned such that the tractor is unbalanced DANGER NEVER CUT TO THE BLIND SIDE OF A HEDGE it is impossible...

Страница 57: ...d side first This leaves the maximum thickness of hedge on the road side to prevent the possibility of any debris being thrown through the hedge into the path of oncoming vehicles Cut the side and bot...

Страница 58: ...peration of the lift function will be required when working on downhill or uphill slopes and when reaching in or out in order to replenish the oil level within the accumulator s to retain optimum floa...

Страница 59: ...land circuits of the angle ram to allow free movement of oil in both directions thus allowing the head to automatically angle itself to match the contours of the ground Refer to specific controls sect...

Страница 60: ...avy duty hedge cutting capable of cutting materials up to 75 80mm diameter Can be used for mowing work where they produce a good finish but will require considerably more power and reduced forward spe...

Страница 61: ...flail designed specifically for heavy duty hedge and grass cutting capable of dealing with materials up to 75 80mm diameter When used for mowing work they produce a better finish and performance than...

Страница 62: ...rbox Capacity 0 7 Litre SAE75W90 Fully Synthetic which meets the following minimum requirements Viscosity at 40 C cSt 100 0 min Viscosity at 100 C cSt 17 2 min Drainage of the gearbox for changes of o...

Страница 63: ...do so will invalidate the warranty Note factory fitted filter elements are identified differently to replacement elements After initial 50 Hours Change gearbox oil Every 25 Hours Grease PTO Shaft univ...

Страница 64: ...the following Cleaning around the reservoir cap before removal and keeping the tank area clean Use of clean containers when replenishing the system Regular servicing of the filtration system Filtrati...

Страница 65: ...he threads Avoid twisting the hose Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections All Hydraulic Hoses BSP now fitted to McConnel Power Arm Hedge...

Страница 66: ...void moisture penetrating No routine adjustments of the cables are necessary as they do not stretch The threaded collar is correctly adjusted when the lever is in a vertical position in its housing al...

Страница 67: ...back along the body of the driveshaft the procedure and lubrication frequency is illustrated below Slide the shaft shield back into place after lubrication ensuring the clasps relocate correctly in th...

Страница 68: ...0 3350 4550 0 TORQUE VALUES FOR METRIC BOLTS Bolt Dia ft lb Nm ft lb Nm ft lb Nm ft lb Nm 6mm 4 5 6 1 8 5 11 5 12 16 3 14 5 20 0 8mm 11 14 9 20 27 1 30 40 1 35 47 5 10mm 21 28 5 40 54 2 60 81 4 70 95...

Страница 69: ...McConnel Limited Temeside Works Ludlow Shropshire SY8 1JL England Telephone 01584 873131 Facsimile 01584 876463 www mcconnel com...

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