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Mazda Motor Corporation

Customer Service Div,Recycle Promotion Gr.

Issued(Ver.1.0) 2021/03

Information in this manual is subject to change without notice.

For Dismantler

High Voltage Battery

Disposal Manual

Target Model

MAZDA MX-30

Содержание MX-30 2021

Страница 1: ...poration Customer Service Div Recycle Promotion Gr Issued Ver 1 0 2021 03 Information in this manual is subject to change without notice For Dismantler High Voltage Battery Disposal Manual Target Mode...

Страница 2: ...e of the Removed high voltage battery 1 Introduction Some vehicles manufactured by Mazda Motor Corporation is mounted the high voltage battery This manual describes how to remove the battery from the...

Страница 3: ...ternally Cuts off and connects high voltage circuit Monitors high voltage battery status Supplies electrical power to electric compressor Supplies electrical power to battery heater electric compresso...

Страница 4: ...eawater Do not put them it in and not get it wet with water or seawater Do not expose to strong oxidizing agents Do not subject to strong shock or drop Do not disassemble modify or deform Do not short...

Страница 5: ...e intensity of the fire carbon dioxide extinguisher or powder extinguisher Specific extinguishing methods If other combustible materials are burning at the same time extinguish according to the exting...

Страница 6: ...e high voltage parts If the tires spin power generation occurs even if the service plug is removed If power generation occurs it could cause electrical shock and result in serious injury or in the wor...

Страница 7: ...off the high voltage The high voltage cable and connectors are covered by orange insulation as a standard A warning label is attached to the high voltage equipment high voltage battery and inverter in...

Страница 8: ...rt circuit leading to an arc flash and part damage Do not carry magnetic recording media An electric vehicle has parts which have strong magnetic force and if magnetic recording media such as cash car...

Страница 9: ...High voltage work sign 9...

Страница 10: ...etc Do not leave discard divert modify disassemble resell transfer the high voltage battery Touching of the hig voltage battery that has been Improperly left or discarded or diverting remodeling or d...

Страница 11: ...ment the necessary measures Wear insulating gloves when removing the high voltage parts Before removing the high voltage parts remove the service plug and wait until 10 min have elapsed Do not switch...

Страница 12: ...the READY indicator on the instrument cluster is not illuminated If the READY indicator is turned on switch the main power OFF 2 Disconnect the negative lead acid battery terminal 3 Partially peel bac...

Страница 13: ...t in serious injury or death from electric shock Service plugs must be removed by workers removing high voltage parts Keep the removed service plug on your person untill removal of the high voltage pa...

Страница 14: ...the direction of the arrow shown in the figue Do not Pull out completely 2 Raise the lever 3 Press the area indicated by arrow 1 shown in the figure release the tabs and then raise the lever untill it...

Страница 15: ...sure the voltage at the high voltage cable connection junction box side using the following procedure 1 Remove the seal cover Caution Be careful not to allow foreign matter or water dropets to enter t...

Страница 16: ...ver is removed while being tilted 3 Measure the voltage at the high voltage cable connection Note Use a taster with a measurement range of 450V DC or more Verify that the tester indicates 0V and go to...

Страница 17: ...8 Drain the refrigerant 9 Remove the gusset 10 Remove the floor under cover 17...

Страница 18: ...11 Remove the shield 12 Wear insulating gloves and disconnect the coler pipe high voltage battery side 18...

Страница 19: ...ct the high voltage cable connector using the following procedure After disconnecting the high voltage cable connectors wear insulating gloves and wrap the terminals with electriccal tape to insulate...

Страница 20: ...Remove the rear wheel and tire RH 17 Remove the rear mudguard RH 18 Wear insulating gloves and disconnect the high voltage cable connectors using the following procedure After disconnecting the high v...

Страница 21: ...19 Detach the wiring harness clips shown in the figure 20 Remove the side shields 21...

Страница 22: ...figure After disconnecting the high voltage cable connectors wear insulating gloves and wrap the terminals with electrical tape to insulate them 1 Pull out the lock tab 2 Pull out the connector while...

Страница 23: ...23 Install the shield 24 Wear insulating gloves and remove the bolts shown in the figure 23...

Страница 24: ...ge battery weight approx 310 kg 684 lb and the table lifter will fall which may cause serious injury or death and equipment damage In addition the high voltage battery may be damaged and the high volt...

Страница 25: ...25 Wear insulating gloves and remove the bolts shown in the figure 26 Remove the shield 25...

Страница 26: ...or death and equpment damage 27 Wear insulating gloves and while verifying that the vehicle high voltage battery and the table lifter are not tilted and unbalanced lower the table lifter slowly to re...

Страница 27: ...ansportation and packing as following Caution Make sure that the terminals of the high voltage cable are insulated with insulation tape Use two fastening belts to secure the high voltage battery to th...

Страница 28: ...tage battery Mixed touch prohibited substances Metal products water seawater strong oxidizers and strong acids Appropriate storage conditions In a cool dark place temperature 0 to 35 C humidity 45 to...

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