background image

15

not exceed the rated input shown on the rating 

plate. Overfiring of the fur nace can result in 

premature heat exchanger failure. Gas pressures 

in excess of 13 inch es water column can also cause 

permanent damage to the gas valve.

At all altitudes, the manifold pressure must be within 0.3 

inches w.c. of that listed in the Specification Sheet applicable 

to your model for the fuel used. At all altitudes and with either 

fuel, the air tempera ture rise must be within the range listed 

on the furnace nameplate. Should this appliance be convert-

ed to LP, refer to the instructions included in the factory au-

thorized LP conversion kit.

High Altitude Derate

IMPORTANT NOTE: The furnace, as shipped, re

-

quires no change to run between 0 - 5500 feet. Do 

not attempt to increase the fir ing rate by changing 

orifices or increasing the manifold pressure be

-

low 5500 feet. This can cause poor combustion and 

equipment failure.

High altitude installations above 5500 feet may require both 

a pressure switch and an orifice change. These changes are 

necessary to compensate for the natural reduction in the 

density of both the gas fuel and the combustion air at higher 

altitude.

For installations above 5500 feet, please refer to your  dis-

tributor for required kit(s).

All conversions must be performed by a qualified installer, or 

service agency.

Propane Gas Conversion

WARNING

Possible property damage, personal injury or death may 

occur if the correct conversion kits are not installed. The 

appropriate kits must be applied to ensure safe and proper 

furnace operation. All conversions must be performed by a 

qualified installer or service agency.

This unit is configured for natural gas but may be converted 

for use with L.P. gas by installing the specified L.P. conver

-

sion Kit. 

If converting to LP gas, it is recommended that an LPLP0* kit 

also be installed. The use of this kit will prevent the furnace 

from firing  when the LP gas supply  pressure  is too low  to 

support proper combustion.

OF

F

O

N

W

R

G

C

+

1

2

3

4

1

2

3

4

LOW

ER

 

SLOT

 SI

DE

+

+

R

1

R12

4

R12

7

R12

8

R12

9

R13

5

R3

3

R1

R34       R63        

4

R7

9

R8

8

R9

7

R10

4

R10

5

R19

8

R20

1

R7

0

R7

2

R55

R65

R4

0  

  

R30

R7

     

R64

R

3  

1

O        

R4

1

R

5  

1

R6

0

R1

84

    

 R

18

2  

   

R5

3  

  R

45

R6

1  

  

R5

R5

4

R183       

OFF

R1 85

R56

R44

R4

7

R18

7

R18

6

R 42

R16

6

R21

2

R9

2

R14

5

R8

9

R9

3

R18

1

R7

6

R7

5

R8

0

R179   

R178

R4

9

R4

3

R18

0

R2

2

R5

2

R1

5

R

1  

3

R2

8

R1

46  

R155

R2

1

R1

2

R1

3  

1

R2

3

R1

9

R

4

R

3

R2

0

R1

1

R1

8

R

1  

0

R12

0

R14

7

R152   

R169

R 1 3 0

R11

0

R113

R121    R115       R126      

R125    R123

R11

2

R11

1

R15

1

R13

7

R13

6

R14

4

R

8

R1 93

R150

R168       R170    R149 

R148

R4

6

R21

7

E3

7

1

E2

2

E2

8

K

2

K1

0

K

8

K

6

K

7

1

U

1

DS

1

O FF

O N

SW

1

O FF

O N

SW

2

1

2

4

SW

3

CR2

9

CR3

0

CR1

7

2

0     

CR1

CR1

3

CR

7

CR

3

CR3

5

CR1

8

CR2

6

CR3

4

CR

2

Q1

0

Q1

4

Q

6

CR

1

CR

6

CR1

6

CR2

0

CR2

2

R134 R216

CR28

R133

CR

3  

1

R2  

CR

23

1

Q

5

Q

3

Q

2

CR19

Q16

Q

9

Q

7

R117      R118      R119       
Q8

CR2

4

Q1

1

R16

1

CR32  

R162

R160   R163       

K9

R157

R16

7

R101         

R210

R10

2

R1 03

R8

6  

 R

85

    

 

R32

R 69

R 39

R2

7  

    

 

CR

4

R19

9

R 91

R8

1

R

6

R15

9

R20

0
R10

9  
R20
9

R100  

R
96

R14

3

R20

7

R213        

R215

CR1R1

96  1

C

R

1

0

R57

R7

R35            1           

R48

R9

4

R6

2

R2

9

R98

R173

R12

2

R139 

CR27  

CR4

R19

5

R82 R1 

7

C1

9

C21  

R158

C2

3

C1

4

C3

7

C3

8  

  

R50

C3

6

R164    

R172

C31

CR9

3
C

3

C2

7

C

18

C33       
R132

C2

0

C

1  

6

C2

4

C

1  

7

C4

4

C1

5

C1

3

C1

1

C1

0

C22 

CR25  
Q12

R9       

C4

C

1

C

2

Q4            R177   

R176    C28

CR

33

R95     R171          
Q13

R1

38

Q

1

C3

5

C3

4

C3

2

C4

3

C42

K4

C41

K3

K1

C40

C3

0

R11

6      R10 

C1

7       

2

CR5          

D H U M  

CR2   

Y1

Y/ Y2

R59 R16 R87 R78  CR8

CR 39

FLAME

CURRENT  

1VDC=1UA

CR38

R25        

R24

R2

6

R37    

R36

R3

8

R6

6

R6

7

R6

8

R8

3

R9

0

R9

9

R10

8

R154        

R156

R19

7

R14

2

R14

1

R20

2

R20

3

R20

4

R20

5

R20

6

R21

1

R10

6

6

CR14

1

E2

4

W

1

W

2

TP

5

TP

6

TVS1       
R58

F

1

C2

6

E3

2

E2

5

E

2

E

1

E

3

E2

9

RV

2

U

5

U

4

U

3

U

2

CR3

6

CR3

7

Q1

8

Q1

9

C2

5

R15

3

R1

40 R11  

C4
R
4

E4

2

59-

5240

REV.0

03

RV1

E1

5

TP

4

TP

3

TP

2

TP

1

E2

6

E18

CR15         

R175

E3

8

E4

0

1

E3

0

TVS

2

OF

F

O

N

W

R

G

C

+

1

2

3

4

1

2

3

4

LOW

ER

 

SLOT

 SI

DE

+

+

R

1

R12

4

R12

7

R12

8

R12

9

R13

5

R3

3

R1

R34       R63        

4

R7

9

R8

8

R9

7

R10

4

R10

5

R19

8

R20

1

R7

0

R7

2

R55

R65

R4

0  

  

R30

R7

    

 

R64

R

3  

1

O        

R4

1

R

5  

1

R6

0

R1

84

    

 R

18

2  

   

R5

3  

  R

45

R6

1  

  

R5

R5

4

R183       

OFF

R1 85

R56

R44

R4

7

R18

7

R18

6

R 42

R16

6

R21

2

R9

2

R14

5

R8

9

R9

3

R18

1

R7

6

R7

5

R8

0

R179   

R178

R4

9

R4

3

R18

0

R2

2

R5

2

R1

5

R

1  

3

R2

8

R1

46  

R155

R2

1

R1

2

R1

3  

1

R2

3

R1

9

R

4

R

3

R2

0

R1

1

R1

8

R

1  

0

R12

0

R14

7

R152   

R169

R 1 3 0

R11

0

R113

R121    R115       R126      

R125    R123

R11

2

R11

1

R15

1

R13

7

R13

6
R14

4

R

8

R1 93

R150

R168       R170    R149 

R148

R4

6

R21

7

E3

7

1

E2

2

E2

8

K

2

K1

0

K

8

K

6

K

7

1

U

1

DS

1

O FF

O N

SW

1

O FF

O N

SW

2

1

2

4

SW

3

CR2

9

CR3

0

CR1

7

2

0     

CR1

CR1

3

CR

7

CR

3

CR3

5

CR1

8

CR2

6

CR3

4

CR

2

Q1

0

Q1

4

Q

6

CR

1

CR

6

CR1

6

CR2

0

CR2

2

R134 R216

CR28

R133

CR

3  

1

R2  

CR

23

1

Q

5

Q

3

Q

2

CR19

Q16

Q

9

Q

7

R117      R118      R119       
Q8

CR2

4

Q1

1

R16

1

CR32  

R162

R160   R163       

K9

R157

R16

7

R101         

R210

R10

2

R1 03

R8

6  

 R

85

    

 

R32

R 69

R 39

R2

7  

    

 

CR

4

R19

9

R 91

R8

1

R

6

R15

9

R20

0
R10

9  
R20
9

R100  

R
96

R14

3

R20

7

R213        

R215

CR1R1

96  1

C

R

1

0

R57

R7

R35            1           

R48

R9

4

R6

2

R2

9

R98

R173

R12

2

R139 

CR27  

CR4

R19

5

R82 R1 

7

C1

9

C21  

R158

C2

3

C1

4

C3

7

C3

8  

  

R50

C3

6

R164    

R172

C31

CR9

3
C

3

C2

7

C

18

C33       
R132

C2

0

C

1  

6

C2

4

C

1  

7

C4

4

C1

5

C1

3

C1

1

C1

0

C22 

CR25  
Q12

R9       

C4

C

1

C

2

Q4            R177   

R176    C28

CR

33

R95     R171          
Q13

R1

38

Q

1

C3

5

C3

4

C3

2

C4

3

C42

K4

C41

K3

K1

C40

C3

0

R11

6      R10 

C1

7       

2

CR5          

D H U M  

CR2   

Y1

Y/ Y2

R59 R16 R87 R78  CR8

CR 39

FLAME

CURRENT  

1VDC=1UA

CR38

R25        

R24

R2

6

R37    

R36

R3

8

R6

6

R6

7

R6

8

R8

3

R9

0

R9

9

R10

8

R154        

R156

R19

7

R14

2

R14

1

R20

2

R20

3

R20

4

R20

5

R20

6

R21

1

R10

6

6

CR14

1

E2

4

W

1

W

2

TP

5

TP

6

TVS1       
R58

F

1

C2

6

E3

2

E2

5

E

2

E

1

E

3

E2

9

RV

2

U

5

U

4

U

3

U

2

CR3

6

CR3

7

Q1

8

Q1

9

C2

5

R15

3

R1

40 R11  

C4
R
4

E4

2

59-

5240

REV.0

03

RV1

E1

5

TP

4

TP

3

TP

2

TP

1

E2

6

E18

CR15         

R175

E3

8

E4

0

1

E3

0

TVS

2

ROOM 

THERMOSTAT 

Y W R G C

CONDENSOR 

CONTACTOR COILS

ISOLATING RELAY  

(SEE NOTES)

TWINNING CONNECTION DIAGRAM

NOTES:

1. ISOLATING RELAY MAY BE ELIMINATED IF LINE VOLTAGE

SUPPLY TO FURNACES IS THE SAME PHASE .

TO VERIFY PHASING:

A) VERIFY SOURCE IS EXACTLY THE SAME EITHER L1, L2,

OR L3 FROM THE SAME TRANSFORMER OR

B) CHECK WITH SCOPE OR PHASE METER

C) IF IN DOUBT USE RELAY

2. IF ISOLATING RELAY IS NOT USED, CONNECT FURNACE “W” TERMINALS TOGETHER.

Содержание Amana CES80 Series

Страница 1: ...ces However if there is a direct conflict between existing practices and the content of this manual the precautions listed here take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please...

Страница 2: ...he Return Air Ductwork 18 SEQUENCE OF OPERATION INTEGRATED IGNITION CONTROL 18 Power Up 18 Heating Mode 18 Cooling Mode 19 Fan Only Mode 19 START UP PROCEDURE AND ADJUSTMENT 19 Furnace Operation 19 Fu...

Страница 3: ...se conditions are listed in the PRODUCT APPLICATION section of this manual WARNING To prevent possible property damage personal injury or death due to electrical shock the furnace must be located to p...

Страница 4: ...a limiting factor in locating the furnace Shipping Inspection All units are securely packed in shipping containers tested according to International Safe Transit Association specifica tions The carton...

Страница 5: ...fied by a qualified person according to these installation instructions Copy of the inspection report issued by carrier s repre sentative at the time damage is reported to carrier The carrier is respo...

Страница 6: ...All venting shall be in accordance with the National Fuel Gas Code ANSI Z223 1 or applicable local building and or air conditioning codes NOTE Furnaces with NOx screens meet the Califor nia NOx emiss...

Страница 7: ...s deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions such as perchloroethylene printing inks paint removers varnishes hydrochloric acid cements and glues anti...

Страница 8: ...d will depend on the application and the clearanc es necessary Suspended Furnace Existing Furnace Removal NOTE When an existing furnace is removed from a venting system serving other appliances the ve...

Страница 9: ...inspection R gler le thermostat de mani re ce que l appareil fonctionne en continu 7 V rifier la pr sence de fuite au niveau de l ouverture du coupe tirage des appareils qui en sont dot s apr s 5 minu...

Страница 10: ...y NOTE The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system WARNING To prevent possible personal injury or death due to asphyxi...

Страница 11: ...ensation damage is best avoided by using masonry chimney as a pathway for properly sized metal liner or Type B metal vent 7 Remove the chimney transition bottom from the transi tion bottom kit 8 Insta...

Страница 12: ...nfigured for a right side electrical connection To make electrical connec tions through the opposite side of the furnace the junction box must be relocated to the left side prior to making elec trical...

Страница 13: ...RNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit 1 Remove both doors from the furnace 2 Remove and save the screws h...

Страница 14: ...s used to share the call for fan operation between furnaces The duration of the pulse width determines the speed that the reading control will energize its blower motor CAUTION To prevent unreliable o...

Страница 15: ...R10 9 R20 9 R100 R 96 R14 3 R20 7 R213 R215 CR1 R1 96 1 C R 1 0 R57 R7 R35 1 R48 R9 4 R6 2 R2 9 R98 R173 R12 2 R139 CR27 CR4 R19 5 R82R1 7 C1 9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3...

Страница 16: ...e resistant to the action of the fuel used Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long In...

Страница 17: ...confined space it is strongly recommended to contact a propane supplier to install a gas detecting warning device in case of a gas leak Since propane gas is heavier than air any leaking gas can settle...

Страница 18: ...the furnace casing and terminating outside the space containing the furnace Filters Read This Section Before Installing The Return Air Ductwork Filters must be used with this furnace Filters do not s...

Страница 19: ...d control module mon itors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energized Electronic air clean er terminals are de energize...

Страница 20: ...repair leaks immediately 13 Turn ON electrical power and gas supply to the system 14 Turn valve switch ON position 8 Replace the door on the front of the furnace 9 Open the manual gas valve external...

Страница 21: ...ivide the number of seconds recorded in step 2 by two 4 Calculate the furnace input in BTUs per hour BTU hr Input equals the installation s gas heating value multiplied by a conversion factor hours to...

Страница 22: ...an the input indi cated on the unit rating plate 5 Turn ON gas and relight appliances turned off in step 1 Ensure all the appliances are functioning properly and that all pilot burners are operating T...

Страница 23: ...external static pressure exceeds the maximum listed on the furnace rating plate check for closed dampers registers undersized and or oversized poorly laid out duct work Digital Manometer Checking Stat...

Страница 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Страница 25: ...re Switches The pressure switches are normally open negative air pres sure activated switches They monitor the airflow combus tion air and flue products through the heat exchanger via pressure taps lo...

Страница 26: ...isconnect electrical power to the furnace BEFORE removing the filter or performing any other maintenance TROUBLESHOOTING Diagnostic Chart Refer to the troubleshooting chart in the Appendix for assis t...

Страница 27: ...htly orange tips They should not be yellow They should extend directly outward from the burner ports without curling downward floating or lifting off the ports Cleaning Qualified Servicer Only 1 Shut...

Страница 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate COMPONENT ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Страница 29: ...ed gas supply lazy burner flames improper gas pressure or restriction in flue and or improper induced draft blower performance Locate and correct gas interruption Replace or realign igniter Check flam...

Страница 30: ...heck burners for proper alignment Check flue for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blower for proper perfo...

Страница 31: ...rrect unit ground wire Replace bad integrated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge Furnace not operating...

Страница 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Страница 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Страница 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Страница 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Страница 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Страница 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Страница 38: ...agram on the unit for the most up to date wiring MES80 CES80 WIRING DIAGRAM HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT M ULTIPLE POWER SOURCES MAY BE PRESENT F AILURE...

Страница 39: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

Страница 40: ...register their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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