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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus DC Type 028.600.2 

(B.0286002.EN)

your reliable partner

02/10/2018 TF/GF

Page 6 of 10

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

66

Voltage reduction mechanism

After a brake-specific overexcitation time period, the intelli-
gent automatic voltage mechanism mode adjusts to the pre-
set holding voltage. Manual adjustment of the overexcitation 
time is not necessary.

Continuous drop-out recognition

The continuous drop-out recognition can detect the follow-
ing situation and signal it via the outputs:

Brake is energised --> Undesired movement of the armature 
disk for closing the brake (drop-out of the armature disk).

Changes of the output signals:

Control terminal 16: 

OUT (24 VDC)  --> 0 VDC

Control terminal 15: 

ERR (24 VDC)  --> 0 VDC

Possible Causes
•  Excessive temperature
•  Marginal dimensioning
•  Mechanical influences

Release monitoring

The release monitoring recognises the movement of the ar-
mature disk for opening the brake after switch-on as well 
as the movement of the armature disk for closing the brake 
after switch-off. 

The release monitoring can be deactivated for certain appli-
cations in order to prevent errors. 
Possible applications:
• 

Parallel operation of several brakes

• 

Damped brakes

• 

Unspecific brakes

Switch-OFF

Fast switch-off

If short engagement times are desired, fast switching should 
be used (FAST). 
Here, the ROBA

®

-brake-checker monitoring module limits 

the switch-off voltage to approx. 60 VDC.
DC-side disconnection is signalized by the red light-emitting 
diode flashing at the moment of switch-off.

Optional (customer-side) 

External fast switch off

An electrical and secure disconnection of the brake can 
be guaranteed by the use of an external switch (see wiring 
example). 

Slow switch-off

If longer engagement times or 

quieter switching noises

 

are desired, slow switching should be used (SLOW) (factory 
setting).

Switch-ON

Brake switch-on occurs with a connected supply voltage 
(control

 

and power terminal) by closing start (Input) on the 

signal side using the voltage 24 VDC

 

or a 24 VDC control 

signal applied there. A green light-emitting diode emits a 
signal when the device is switched on. After the changeover 
from overexcitation voltage to holding voltage, the diode 
continues to illuminate at reduced brightness.

Functional Guidelines

Start process

During each individual start process, all outputs (signal, 
error, warning) are reset. 
The outputs must be assessed for the plausibility of signal 
conditions, signal changes and their correct temporal 
sequence.

Inching Mode

During inching mode (fast sequence of switching on and 
off), no reliable detection is possible. 
After the end of inching mode, restart the monitoring 
function:
•  De-energise the brake
•  Switch on (energise) the brake again

Repeated switch-on (energisation) before the brake is closed 
generates a fault when the maximum current is reached.

66

Содержание ROBA-brake-checker plus DC 028.600.2

Страница 1: ...duct until you have ensured that the machine accords with the regulations stated in the directive Guidelines on the ATEX Directive Without a conformity evaluation this product is not suitable for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and marked according to Directive 2014 34 EU...

Страница 2: ... possible that the signal and error outputs do not correspond to the expected state plausibility Dimensions mm CAUTION The ROBA brake checker with integrated DC side disconnection is not suitable for being the only safety disconnection in applications 66 48 4 61 89 4 5 6 31 5 19 3 36 5 22 8 6 42 3 20 96 Ø3 Ø3 5 20 Application ROBA brake checker plus DC monitoring modules are used to supply permitt...

Страница 3: ...tening torque for screws 0 4 Nm Ambient temperature C 25 to 70 Storage temperature C 40 to 105 Conformity markings Protection IP20 Installation conditions The installation position can be user defined Please ensure sufficient heat dissipation and air convection Do not install near to sources of intense heat Preventative function monitoring Through the monitoring of different parameters the ROBA br...

Страница 4: ...voltage 5 Contact 1 External fast switch off 6 Contact 2 External fast switch off Electrical Connection Control terminal 11 IN Mode Input IN 12 Reset Input RST 13 Start input START 14 Fast slow Input F S 15 Error output max 100 mA ERR 16 Signal output max 100 mA OUT PLC IN OUT 24VDC 1 2 3 4 5 6 11 12 13 14 15 16 PLC IN OUT 24VDC 1 2 3 4 5 6 11 12 13 14 15 16 4 5 6 Wiring Example Wiring Example ext...

Страница 5: ...low Deactivated On activating the reset procedure the ROBA brakechecker restarts and as a result all pending signals ERROR are deleted 24 VDC high Activated tB 200 ms Boot time tC 400 ms Calibration time tR 600 ms Reset time tP 10 100 ms Pulse time must be less than 100 ms greater than 10 ms Output t t UOUT UI ERR RST tR tB tC tP OUT 16 0 VDC low Brake is not energised movement of the armature dis...

Страница 6: ...t switch off If short engagement times are desired fast switching should be used FAST Here the ROBA brake checker monitoring module limits the switch off voltage to approx 60 VDC DC side disconnection is signalized by the red light emitting diode flashing at the moment of switch off Optional customer side External fast switch off An electrical and secure disconnection of the brake can be guarantee...

Страница 7: ... 600 0 50 100 150 200 250 For brakes which do not require overexcitation the holding voltage may be lower than the nominal voltage e g on power reduction to reduce the coil temperature Cycle frequency In order to prevent thermal overload an upper cycle limit must be observed for especially high performance brakes in operation with fast switch off Cycles Minute Braking performance P 24 VDC Device F...

Страница 8: ... module must not be exceeded otherwise the coil and the ROBA brake checker monitoring module may fail due to thermal overload U UO UN UH T ton toff tO tN t Calculations P W RMS coil capacity dependent on switching frequency overexcitation and duty cycle P PO x tO PN x tN T PN W Coil nominal capacity catalogue values Type tag PO W Coil capacity on overexcitation PO UO x PN UN PH W Coil capacity at ...

Страница 9: ...r reliable partner 02 10 2018 TF GF Page 9 of 10 Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 9 9 Functional sequence diagram Start Input Switch off F S Input Output current Warning Fast switch off Slow switch off Error Output volt age Signal Output ERROR Output 9 9 ...

Страница 10: ...s not release No supply voltage available Check voltage on input terminal Brake line interrupted Check brake supply line check passage Line voltage drop on long line Check the brake voltage Air gap not okay Check and adjust air gap No signal Brake is not permitted Use released brake Brake is worn Open and clean the brake check the air gap replace the brake if necessary Incorrect input voltage pola...

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